belt FORD SUPER DUTY 2016 3.G Service Manual

GENERAL INFORMATION
Use only approved wheel and tire sizes,
using other sizes could damage your
vehicle. If you change the diameter of the
tires from that fitted at the factory, the
speedometer may not display the correct
speed. Take your vehicle to an authorized
Ford dealer to have the system
reprogrammed. If you intend to change the
size of the wheels from that fitted by the
manufacturer, you can check the suitability
with an authorized dealer.
Additional information related to the
functionality and maintenance of your tires
can be found later in this chapter. See Tire
Care (page 267).
The Ford recommended tire inflation
pressures can be found on the Tire Label,
which is located on the B-pillar or the edge
of the driver's door. This information can
also be found on the Safety Compliance
Certification Label (affixed to either the
door hinge pillar, door-latch post, or the
door edge that meets the door last post;
next to the driver ’s seating position).
Ford strongly recommends maintaining
these tire pressures at all times. Failure to
follow the tire pressure recommendations
can cause uneven treadwear patterns,
reduced fuel economy, and adversely
affect the way your vehicle handles.
Note: Check and set the tire pressure at the
ambient temperature in which you are
intending to drive your vehicle and when the
tires are cold.
Note: Check your tire pressures at least
once per month.
Set the pressure for your spare tire to the
highest value given for your vehicle and tire
size combination (if equipped). Notice to utility vehicle and truck
owners WARNINGS
Utility vehicles have a significantly
higher rollover rate than other types
of vehicles. To reduce the risk of
serious injury or death from a rollover or
other crash you must avoid sharp turns and
abrupt maneuvers, drive at safe speeds for
the conditions, keep tires inflated to Ford
recommended pressures, never overload
or improperly load your vehicle, and make
sure every passenger is properly restrained. In a rollover crash, an unbelted
person is significantly more likely to
die than a person wearing a seat belt.
All occupants must wear seat belts and
children/infants must use appropriate
restraints to minimize the risk of injury or
ejection. Do not become overconfident in the
ability of four-wheel drive vehicles.
Although a four-wheel drive vehicle
may accelerate better than a two-wheel
drive vehicle in low traction situations, it
won't stop any faster than two-wheel drive
vehicles. Always drive at a safe speed. 264
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ENGINE SPECIFICATIONS
6.8L V10 Engine
6.2L V8 Engine
Engine
413
378
Cubic inches
Minimum 87 octane
Minimum 87 octane
Required fuel
1-6-5-10-2-7-3-8-4-9
1-5-4-8-6-3-7-2
Firing order
Coil on plug
Coil on plug
Ignition system
0.039-0.043 inch (1.00-1.10mm)
0.041-0.047 inch (1.04-1.20
mm)
Spark plug gap
9.2:1
9.8:1
Compression ratio
Drivebelt Routing
6.2L Engines 6.8L Engines with A/C
6.8L Engines without A/C
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Note:
Before setting this feature on, make
sure that you read the 911 Assist Privacy
Notice later in this section for important
information.
Note: If any user turns 911 Assist on or off,
that setting applies for all paired phones. If
911 Assist is turned off, either a voice
message plays or a display message (or
icon) comes on (or both) when your vehicle
is started after a previously paired phone
connects.
Note: Every phone operates differently.
While SYNC 911 Assist works with most
cellular phones, some may have trouble
using this feature. If a crash deploys an airbag (excluding
knee airbags and rear inflatable safety
belts [if equipped]) or activates the fuel
pump shut-off, your SYNC-equipped
vehicle may be able to contact emergency
services by dialing 911 through a paired and
connected Bluetooth-enabled phone. You
can learn more about the 911 Assist
feature, visit www.SYNCMyRide.com,
www.SYNCMyRide.ca or
www.syncmaroute.ca.
See Supplementary Restraints System
(page 36). Important information about
airbag deployment is in this chapter.
See
Roadside Emergencies (page 211).
Important information about the fuel pump
shut-off is in this chapter.
Switching 911 Assist On or Off
Press the phone button to enter the phone menu and scroll to: Action and Description
Message
Press the OK button to confirm and enter the 911 Assist menu.
911 Assist
Press the OK button when the desired option appears in the
radio display.
On
Off
Off selections include: Action and Description
Message
Provides a display and voice reminder at phone connection
at vehicle start.
Off with reminder:
Provides a display reminder only without a voice reminder at
phone connection.
Off without reminder:
To make sure that 911 Assist works
correctly:
• SYNC must be powered and working
properly at the time of the incident and
throughout feature activation and use.
• The 911 Assist feature must be set on
before the incident. •
You must pair and connect a
Bluetooth-enabled and compatible
cell phone to SYNC.
• A connected Bluetooth-enabled phone
must have the ability to make and
maintain an outgoing call at the time
of the incident.
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(If Equipped)

This screen displays any system messages
(such as an SD card fault).
Note:
The system alerts you to any
messages by turning the information icon
yellow. After you read or delete the
messages, the icon returns to white.
Calendar If your vehicle is equipped with
Navigation, touch the I
(Information) button to access
these features. If your vehicle is not
equipped with Navigation, touch the corner
of the touchscreen with the green tab.
Press Calendar. You can view the current
calendar by day, week or month.
911 Assist WARNINGS
Unless the 911 Assist setting is set on
before a crash, the system will not
dial for help, which could delay
response time, potentially increasing the
risk of serious injury or death after a crash. Do not wait for 911 Assist to make an
emergency call if you can do it
yourself. Dial emergency services
immediately to avoid delayed response
time, which could increase the risk of
serious injury or death after a crash. If you
do not hear 911 Assist within five seconds
of the crash, the system or phone may be
damaged or non-functional. Always place your phone in a secure
location in your vehicle so it does not
become a projectile or damaged in
a crash. Failure to do so may cause serious
injury to someone or damage the phone,
which could prevent 911 Assist from
working properly. Note:
The SYNC 911 Assist feature must be
set on prior to the incident. Note:
Before setting this feature on, make
sure that you read the 911 Assist Privacy
Notice later in this section for important
information.
Note: If any user turns 911 Assist on or off,
that setting applies for all paired phones. If
911 Assist is turned off, either a voice
message plays or a display message (or
icon) comes on (or both) when your vehicle
is started after a previously paired phone
connects.
Note: Every phone operates differently.
While SYNC 911 Assist works with most
cellular phones, some may have trouble
using this feature.
If a crash deploys an airbag, excluding knee
airbags and rear inflatable safety belts
where fitted or activates the fuel pump
shut-off, your SYNC-equipped vehicle may
be able to contact emergency services by
dialing 911 through a paired and connected
Bluetooth-enabled phone. For more
information about the 911 Assist feature
visit: Website
visit www.SYNCMyRide.com www.SYNCMyRide.cawww.syncmaroute.ca
See
Supplementary Restraints System
(page 36). Important information
regarding airbag deployment is in this
chapter.
See
Roadside Emergencies (page 211).
Important information regarding the fuel
pump shut-off is in this chapter.
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™
(If Equipped)E142608

Avoid the Rising Cost of Properly
Maintaining Your Vehicle!
Ford Extended Service Plan also offers a
Premium Maintenance Plan that covers all
scheduled maintenance, and selected
wear items. The coverage is prepaid, so
you never have to worry about affording
your vehicle
’s maintenance. It covers
regular checkups, routine inspections,
preventive care and replacement of select
items that require periodic attention for
normal wear:
• Windshield wiper blades.
• Spark plugs.
• The clutch disc.
• Brake pads and linings.
• Shock absorbers.
• Struts.
• Engine Belts.
• Engine coolant hoses, clamps and
o-rings.
• Diesel exhaust fluid replenishment.
Interest Free Finance Options
Available
Take advantage of our interest free
installment payment plan. Just a 10%
down payment will provide you with an
affordable, no interest, no fee payment
program allowing you all the security and
benefits Ford ESP has to offer while paying
over time. You are pre-approved with no
credit checks, no hassles! To learn more,
call our Ford ESP specialists at
800-367-3377.
Ford ESP
P.O. Box 321067
Detroit, MI 48232 EXTENDED SERVICE PLAN
(CANADA ONLY)
You can get more protection for your
vehicle by purchasing a Ford Extended
Service Plan. Ford Extended Service Plan
is the only service contract backed by Ford
Motor Company of Canada, Limited.
Depending on the plan you purchase, Ford
Extended Service Plan provides benefits
such as:
•
Rental reimbursement.
• Coverage for certain maintenance and
wear items.
• Protection against repair costs after
your New Vehicle Limited Warranty
Coverage expires.
• Roadside Assistance benefits.
There are several Ford Extended Service
Plans available in various time, distance
and deductible combinations. Each plan
is tailored to fit your own driving needs,
including reimbursement for towing and
rental. When you purchase Ford Extended
Service Plan, you receive added
peace-of-mind protection throughout
Canada, the United States and Mexico,
provided by a network of participating
authorized Ford Motor Company dealers.
Note: Repairs performed outside of
Canada, the United States and Mexico are
not eligible for Ford Extended Service Plan
coverage.
This information is subject to change. For
more information, visit your local Ford of
Canada dealer or www.ford.ca to find the
Ford Extended Service Plan that is right for
you.
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Tightening lug nuts
Tighten the lug nuts to the specified torque at 500 miles
(800 km) after any wheel disturbance (such as tire rota-
tion, changing a flat tire or wheel removal).
Vehicles with single rear
wheels
Tighten the wheel lug nuts to the specified torque at 100
miles (160 km), and again at 500 miles (800 km) of new vehicle operation and after any wheel disturbance (such as tire rotation, changing a flat tire or wheel removal).
Vehicles with dual rear
wheels
Note: Tighten the lug nuts to the specified torque. See Technical Specifications (page
301).
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
** If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
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Other maintenance items
Replace front wheel bearing grease and grease seal if non-
sealed bearings are used.
Replace spark plugs.
Every 97500 miles (156000
km)
Change engine coolant.**
Every 105000 miles
(168000 km) Inspect accessory drive belt(s). ***
Change automatic transmission fluid and filter on 6-speed
transmission. Consult dealer for requirements.
Every 150000 miles
(240000 km) Replace accessory drive belt(s) if not replaced within the
last 100000 miles (160000 km).
Replace front wheel bearings and seals if non-sealed
bearings are used.
* If your vehicle has climate-controlled (heated and cooled) seats.
** Initial replacement at six years or 105000 miles (168000 kilometers), then every three
years or 45000 miles (72000 kilometers).
*** If not replaced, inspect every 15000 miles (24000 kilometers).
6.7L Diesel Engine
See the diesel supplement for scheduled
maintenance information. SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
6.2L and 6.8L Gasoline Engines
If you operate your vehicle primarily in any
of the following conditions, you need to
perform extra maintenance as indicated.
If you operate your vehicle
occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician.
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Capacities and Specifications - 6.2L
V8...................................................................307
Specifications..................................................... 308
Capacities and Specifications - 6.8L Triton-30V - V10..........................................311
Specifications....................................................... 312
Capacities and Specifications................303
Car Wash See: Cleaning the Exterior.............................. 256
Center Console...............................................137 Removable Front Cupholders........................ 137
Changing a Bulb...........................................249 Replacing Brake/Tail/Turn/Reverse Lamp
Bulbs................................................................... 251
Replacing Cargo Lamp and Central High Mounted Brake Lamp Bulbs...................... 251
Replacing Fog Lamp Bulbs............................ 250
Replacing Front Clearance and Identification Lamp Bulbs......................... 250
Replacing Front Park and Direction Indicator Lamp Bulbs.................................. 250
Replacing Headlamp Bulbs........................... 250
Replacing the License Plate Lamp Bulb.................................................................... 252
Changing a Fuse
............................................231
Fuses........................................................................\
231
Changing a Road Wheel
...........................290
Dissimilar Spare Wheel and Tire Assembly
Information..................................................... 290
Location of the Spare Tire and Tools..........291
Removing the Spare Tire (With Spare Tire Carrier Only).................................................... 292
Tire Change Procedure.................................... 293
Changing the 12V Battery.........................245 Battery Management System (If
Equipped) ........................................................ 246
Changing the Engine Air Filter................254
Changing the Wiper Blades
.....................247
Checking MyKey System Status...............52
Checking the Wiper Blades
......................247
Child Restraint and Seatbelt Maintenance.................................................35
Child Restraint Positioning
.........................26
Child Safety.......................................................15
General Information............................................. 15
Child Safety Locks..........................................27 Cleaning Leather Seats.............................260
With King Ranch Edition................................. 260
Without King Ranch Edition.......................... 260
Cleaning Products.......................................256
Cleaning the Alloy Wheels........................261
Cleaning the Engine....................................258
Cleaning the Exterior
..................................256
Exterior Chrome Parts...................................... 257
Exterior Plastic Parts......................................... 257
Stripes or Graphics............................................ 257
Underbody............................................................ 257
Cleaning the Instrument Panel and Instrument Cluster Lens........................259
Cleaning the Interior...................................259
Cleaning the Windows and Wiper Blades...........................................................258
Clearing All MyKeys.......................................52
Climate.............................................................431 Climate Control Voice Commands.............434
Climate Control
............................................109
Climate Controlled Seats..........................123 Cooled Seats........................................................ 124
Heated Seats........................................................ 123
Coolant Check See: Engine Coolant Check............................ 236
Crash Sensors and Airbag Indicator.......44
Creating a MyKey.............................................51 Programming/Changing Configurable
Settings................................................................ 51
Cruise Control
.................................................66
Principle of Operation........................................ 181
Cruise control See: Using Cruise Control................................. 181
Customer Assistance..................................216
D
Data Recording
..................................................9
Event Data Recording........................................... 9
Service Data Recording........................................ 9
Daytime Running Lamps.............................72
Digital Radio..................................................323 HD Radio Reception and Station
Troubleshooting............................................ 324
Direction Indicators
........................................73
Lane Change.......................................................... 73
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Driver and Passenger Airbags....................37
Children and Airbags........................................... 42
Passenger Airbag On and Off Switch ..........37
Proper Driver and Front Passenger Seating Adjustment......................................................... 41
Driving Aids.....................................................182
Driving Hints..................................................206
Driving Through Water...............................207
DRL See: Daytime Running Lamps.......................... 72
E
Economical Driving
.....................................206
Electronic Locking Differential................165
Activating the Electronic Locking
Differential....................................................... 165
Emission Control System..........................146 On-Board Diagnostics (OBD-II).................... 147
Readiness for Inspection/Maintenance (I/M) Testing................................................... 148
End User License Agreement
..................475
SYNC End User License Agreement
(EULA).............................................................. 475
Engine Block Heater....................................140 Using the Engine Block Heater....................... 141
Engine Coolant Check
...............................236
Adding Engine Coolant.................................... 237
Recycled Engine Coolant................................ 238
Severe Climates................................................. 238
What You Should Know About Fail-Safe Cooling.............................................................. 238
Engine Immobilizer See: Passive Anti-Theft System..................... 63
Engine Oil Check
..........................................235
Adding Engine Oil.............................................. 235
Engine Oil Dipstick......................................235
Engine Specifications
................................303
Drivebelt Routing............................................... 303Entertainment...............................................397
A/V Inputs............................................................. 412
AM/FM Radio...................................................... 397
Bluetooth Audio.................................................. 412
CD........................................................................\
.... 407
SD Card Slot and USB Port........................... 409
SIRIUS® Satellite Radio (If Activated)....................................................... 403
Supported Media Players, Formats and Metadata Information.................................. 412
Environment......................................................14
Essential Towing Checks...........................194 Before Towing a Trailer..................................... 201
Dynamic Hitching Using the Rear View Camera System.............................................. 195
Hitches................................................................... 196
Integrated Trailer Brake Controller..............198
Launching or Retrieving a Boat or Personal Watercraft (PWC)........................................ 202
Safety Chains....................................................... 198
Trailer Brakes....................................................... 198
Trailer Lamps....................................................... 201
Trailer Towing Connector................................. 195
When Towing a Trailer...................................... 201
Event Data Recording See: Data Recording.............................................. 9
Export Unique Options..................................13
Extended Service Plan (ESP).................454 EXTENDED SERVICE PLAN (CANADA
ONLY)............................................................... 455
EXTENDED SERVICE PLAN (U.S. Only).................................................................. 454
Exterior Mirrors
................................................76
Clearance Lamps.................................................. 77
Fold-Away Exterior Mirrors............................... 76
Heated Exterior Mirrors....................................... 77
Memory Mirrors...................................................... 77
Power Exterior Mirrors......................................... 76
Telescoping Mirrors.............................................. 77
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F
Fastening the Seatbelts..............................29
Fastening the Cinch Tongue............................ 30
Safety Belt Extension Assembly...................... 31
Safety Belt Locking Modes............................... 30
Using Safety Belts During Pregnancy...........30
Using the Safety Belt with Cinch Tongue (Front Center and Rear Center Seats
Only).................................................................... 29
Floor Mats.......................................................207
Fog Lamps - Front See: Front Fog Lamps......................................... 72
Foot Pedals See: Adjusting the Pedals................................. 68
Ford Credit
..........................................................11
(U.S. Only)................................................................. 11
Four-Wheel Drive
.........................................156
Front Fog Lamps.............................................72
Front Seat Armrest.......................................125
Fuel and Refueling.......................................142
Fuel Consumption
........................................145
Calculating Fuel Economy.............................. 146
Filling the Tank..................................................... 145
Fuel Filter........................................................244
Fuel Quality.....................................................143 Choosing the Right Fuel................................... 143
Choosing the Right Fuel With a Flex Fuel Vehicle (If Equipped)................................... 143
Diesel Engine........................................................ 143
Octane Recommendations............................ 143
Fuel Shutoff
....................................................212
Fuses.................................................................223
Fuse Specification Chart...........................223 Passenger Compartment Fuse
Panel
.................................................................. 228
Power Distribution Box.................................... 223
G
Garage Door Opener See: Universal Garage Door Opener............127 Gauges................................................................81
Engine Coolant Temperature Gauge............82
Engine Oil Pressure Gauge............................... 82
Fuel Gauge.............................................................. 82
Information Display............................................. 83
Transmission Fluid Temperature Gauge................................................................... 82
General Information on Radio Frequencies...................................................46
General Maintenance Information.......456 Multi-point Inspection..................................... 458
Owner Checks and Services.......................... 457
Protecting Your Investment.......................... 456
Why Maintain Your Vehicle?......................... 456
Why Maintain Your Vehicle at Your Dealership?..................................................... 456
Getting Assistance Outside the U.S. and Canada..........................................................219
Getting the Services You Need................216 Away From Home............................................... 216
Global Opening
...............................................76
Opening the Windows........................................ 76
H
Handbrake See: Parking Brake............................................. 168
Hazard Warning Flashers
...........................212
HDC See: Using Hill Descent Control..................... 175
Headlamp Adjusting See: Adjusting the Headlamps..................... 247
Headlamp Removal See: Removing a Headlamp.......................... 249
Head Restraints
..............................................115
Adjusting the Head Restraint.......................... 116
Heated Seats
..................................................122
Rear Heated Seats ............................................. 122
Heated Steering Wheel................................67
Heated Windows and Mirrors...................114 Heated Exterior Mirror........................................ 114
Heated Rear Window......................................... 114
Heating See: Climate Control......................................... 109
Hill Start Assist.............................................168 Switching the System On and Off...............169
Using Hill Start Assist....................................... 168
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