maintenance FORD TRANSIT CONNECT 2011 1.G Manual PDF

Operating in dusty conditions such as unpaved or dusty roads
Inspect frequently, service as
required– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 5,000 miles (8,000 km)– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Rotate tires, inspect tires for wear and measure tread
depth
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and filter
– Inspect and lubricate U-joints
Every 15,000 miles (24,000 km)– Replace fuel filter (Ranger)
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except 6R80 and
TorqShifttransmissions)
– Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles (80,000 km)– Change manual transmission fluid
– Change rear axle fluid (E-450 and F-450/550 only)
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles)
Scheduled Maintenance
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Off-road operation
Inspect frequently, service as
required– Inspect steering linkage, ball joints and U-joints;
lubricate if equipped with grease fittings
– Replace cabin air filter (if equipped)
– Replace engine air filter
Every 5,000 miles (8,000 km) or
6 months– Change engine oil and filter
– Inspect wheels and related components for abnormal
noise, wear, looseness or drag
– Rotate tires, inspect tires for wear and measure tread
depth
Every 30,000 miles (48,000 km)– Change automatic transmission fluid (except 6R80 and
TorqShifttransmissions)
– Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles (80,000 km)– Change manual transmission fluid
– Change rear axle fluid (E-450 and F-450/550 only)
Every 60,000 miles (96,000 km)– Change transfer case fluid (4WD vehicles)
Exclusive use of E85 (Flex Fuel Vehicles only)
Every oil change interval– If ran exclusively on E85, fill the fuel tank full with
regular unleaded fuel
Scheduled Maintenance
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Special operating condition log
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EXCEPTIONS
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
Normal vehicle axle maintenance
❑Rear axles and power take-off (PTO) units containing synthetic fluid and light duty trucks equipped with Ford-design axles
are lubricated for life. These fluids are not to be checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle and PTO fluids should be changed anytime the axle and PTO have
been submerged in water. During extended trailer tow operation above 70°F (21°C) ambient and wide open throttle for
extended periods above 45 mph (72 km/h), non-synthetic rear axle fluids should be changed every 3,000 miles
(4,800 km) or 3 months, whichever occurs first. The 3,000 mile (4,800 km) fluid change interval may be waived if the
axle was filled with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or
equivalent. Add friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (refer to
Maintenance product and specificationsin theMaintenance and Specificationschapter for details). The axle fluid should be
changed anytime an axle has been submerged in water.
Police/Taxi/Livery vehicle axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km). Rear axle fluid change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Add
four ounces (118 mL) of additive friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles. The axle fluid should be changed anytime the axle has been submerged in water.
E–450 and F–450/550 axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km) under normal driving conditions. For vehicles operated at or
near maximum Gross Vehicle Weights, the rear axle fluid should be changed every 50,000 miles (80,000 km). In addition,
this 50,000 mile (80,000 km) schedule should be observed when the vehicles are operated under the Special Operating
Conditions.
California fuel filter replacement
❑If the vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this
maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful
life. Ford Motor Company, however, urges you to have all recommended maintenance services performed at the specified
intervals and to record all vehicle service.
Class A Motorhome
❑Change brake fluid every two years
Scheduled Maintenance
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ENGINE COOLANT CHANGE RECORD
Initial change 6 years or 105,000 miles (168,000 km)
(whichever comes first)
After initial change Every 3 years or 45,000 miles (72,000 km)
Middle East hot climate specifications
❑If operating conditions are normal and you drive your vehicle under typical, everyday conditionsandyou are using an API
performance category oil of SL or later (for example SM, etc.) then you can follow the 7,500 mile (12,000 km) normal
service oil change intervals schedule. Vehicles operating in the Middle East, North Africa, Sub-Saharan Africa or locations with
similar climates must follow the oil change interval of 3,000 mile (4,800 km) if the owner is using oils defined by the
American Petroleum Institute (API) performance category of API SK or earlier (for example SJ, etc.).
❑Edge/MKX AWD only– vehicles operating off-road in sand during high ambient temperatures must replace the AWD
PTU (All-wheel drive Power Transfer Unit) lube every 20,000 miles (32,000 km).
Engine air filter & cabin air filter replacement
❑Engine air filter and cabin air filter life is dependent on exposure to dusty and dirty conditions. Vehicles operated in these
conditions will require frequent inspection and replacement of the engine air filter and cabin air filter.
Scheduled Maintenance
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Engine coolant change log
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A
AdvanceTrac ..............................170
Airbag supplemental restraint
system ................................100, 109
and child safety seats ............102
description ......................100, 109
disposal ....................................111
driver airbag ....................102, 110
indicator light .................109, 111
operation .........................102, 110
passenger airbag .............102, 110
side airbag ...............................109
Air cleaner filter ...............253, 256
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................233
Anti-lock brake system (see
Brakes) ......................................168
Anti-theft system ........................74
arming the system ....................75
Armrests ......................................81
Audio system (see Radio) ...22–23
Automatic transaxle
fluid, adding ............................251
fluid, checking ........................251
fluid, specification ..................257
Automatic transmission
driving an automatic
overdrive .................................177
fluid, refill capacities ..............257
Auxiliary input jack (Line in) ....25
Auxiliary power point .................58
Axle
refill capacities ........................257
B
Battery .......................................231acid, treating emergencies .....231
jumping a disabled battery ....203
maintenance-free ....................231
replacement, specifications ...256
servicing ..................................231
Belt-Minder...............................96
Blind spot mirror ......................182
Bluetooth system ........................27
Booster seats .............................127
Brakes ........................................168
anti-lock ...................................168
anti-lock brake system (ABS)
warning light ...........................169
fluid, checking and adding ....250
fluid, refill capacities ..............257
fluid, specifications .................257
lubricant specifications ..........257
parking ....................................169
shift interlock ..........................176
Bulbs ............................................47
C
Capacities for refilling fluids ....257
CD player ....................................22
Cell phone use ............................10
Changing a tire .........................195
Child safety seats ......................116
attaching with tether
straps .......................................123
in front seat ............................117
in rear seat ..............................117
LATCH .....................................120
recommendations ...................114
Child safety seats - booster
seats ...........................................127
Cleaning your vehicle
engine compartment ..............219
Index
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Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................174
Fuel ............................................239
calculating fuel economy .......243
cap ...........................................241
capacity ...................................257
choosing the right fuel ...........242
detergent in fuel .....................243
filling your vehicle with
fuel ...........................239, 241, 244
filter, specifications ........238, 256
fuel pump shut-off switch .....186
improving fuel economy ........243
octane rating ...........242, 259–260
quality ......................................242
running out of fuel .................243
safety information relating to
automotive fuels .....................239
Fuel pump shut-off switch .......186
Fuses ..........................................187
G
Gas cap (see Fuel cap) ............241
Gas mileage (see Fuel
economy) ...................................243
Gauges .........................................19
H
Hazard flashers .........................186
Headlamps ...................................43
aiming ........................................45
bulb specifications ....................48
daytime running lights .............44
flash to pass ..............................44
high beam .................................44
replacing bulbs .........................50
turning on and off ....................43Heating
heating and air conditioning
system .......................................38
Hood ..........................................226
I
Ignition .......................163, 259–260
Infant seats (see Safety
seats) .........................................116
Inspection/maintenance (I/M)
testing ........................................248
Instrument panel
cleaning ...................................220
cluster ........................................14
lighting up panel and
interior .......................................45
J
Jack ............................................195
positioning ...............................195
storage .....................................195
Jump-starting your vehicle ......203
K
Keys .............................................75
positions of the ignition .........163
L
Lamps
bulb replacement
specifications chart ..................48
daytime running light ...............44
headlamps .................................43
headlamps, flash to pass ..........44
instrument panel, dimming .....45
interior lamps .....................47–48
replacing bulbs .........................50
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Safety restraints ..............87, 92–95
Belt-Minder.............................96
extension assembly ..................95
for adults .............................92–93
for children .............................111
Occupant Classification
Sensor ........................................88
warning light and chime ..........96
Safety restraints - LATCH
anchors ......................................120
Safety seats for children ..........116
Safety Compliance
Certification Label ....................260
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log .............274
Seats ............................................77
child safety seats ....................116
cleaning ...................................222
front seats .................................80
SecuriLock passive anti-theft
system ..........................................74
Servicing your vehicle ..............225
Setting the clock .........................22
Spark plugs,
specifications .............256, 259–260
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................257
Speed control ..............................61
Starting your vehicle ........163–165
jump starting ..........................203
Steering wheel
controls ......................................63
tilting .........................................57T
Tilt steering wheel ......................57
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....148
Tires ...........................133–134, 195
alignment ................................141
care ..........................................137
changing ..........................195, 199
checking the pressure ............137
inflating ...................................135
label .........................................147
replacing ..................................139
rotating
....................................142
safety practices
.......................141
sidewall information
...............142
snow tires and chains
............155
spare tire
.................................196
terminology
.............................134
tire grades
...............................134
treadwear
........................133, 138
Towing
.......................................162
recreational towing
.................162
trailer towing
..........................162
wrecker
....................................207
Transaxle
lubricant specifications
..........257
Transmission
.............................177
brake-shift interlock (BSI)
....176
fluid, checking and adding
(automatic)
.............................251
fluid, refill capacities
..............257
Trunk
remote release
..........................71
Turn signal
..................................46
Index
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