battery GEELY CK 2008 Repair Manual

311Check the condenser1. Check for crack, damage or oil leakage.
•Replace the condenser if any of the above-mentioned faults occurs.
2. Check if the fin area is blocked by dust.
•Clean it if it is blocked.
3. Check if the fin area bends.
•If the fin area bends, level it with a flat head screwdriver.6. Refrigeration Pipeline Removal / Installation1. Remove battery.
2. Drain the refrigerant from the system.
3. Remove air filter.
4. Remove the clamp.
5. Remove the compressor inlet hose.
6. Remove the compressor outlet hose.
7. Remove liquid pipe I.
8. Remove pressure switch connector.
9. Remove the pipe clamp.
10. Remove liquid pipe II.
11. The installation is in the reverse order of the removal.Notice:•If anything moisture or any foreign matter enters into the Refrigeration system for circulation,
the cooling performance of the Refrigeration system will obviously deteriorate with abnormal
noise. Plug the port immediately after removing any cooling circulation component to prevent
anything moistur or any foreign matter from entering the circulation.
Introduction Of The Refrigeration Pipeline Removal:
Nuts union type:Loose the nuts with 2 wrenches and then remove the refrigeration pipe (or the hose).Slider joint type:Clip the slider block recess end with pliers or the similar tool and remove the attaching bolt or screw cap.

312Introduction Of The Refrigeration Pipeline Installation:
1. It is recommended to fill some SW-100 compressor oil into the refrigerating circulation when installing a
new refrigeration pipe or cooling hose.
Refill: (approximate)
5ml{5 cc}: Refrigeration pipe
10ml{10 cc}: Condenser hose
2. Fill compressor oil to O-ring and other connecting points.
3. Tighten the connecting points.
Nuts union or slider joint type:
1. Tighten the nuts or the bolts of the connectiong
points by hand.
2. Tighten the connecting points with specified
torque wrench. It is connected with nuts. Tighten
the nuts with a wrench or a torque wrench.
3. Clip the slider block recess with pliers or other
similar tool and clamp the pipe used to connect
slider block. Tighten the bolt or the nuts at the
connecting points with a torque wrench.
7. A/C control panel removal / installation:
1. Disconnect the negative (--) terminal cable from the battery.
2. Remove the auxiliary console.
3. Disconnect the hot and cold air cable and airflow allocating cable.
4. Remove A/C control panel.
5. Disconnect blower switch connector.
6. Remove the lighting wire harness connector.
7. Remove the inside and outside circulation switch connector.
8. The installation is in the reverse order of the removal.Slider BuldgeSlider RecessionTorque Wrench

317Table 2. Problem Cause and Troubleshooting of No Heating:Area Problem Cause TroubleshootingH
eat
i
ng

Sy
st
emWater temperature sensor damaged Repair or replac e
Blow er motor does not rotate Repair or replac e
Fan s peed adjus tment sw itc h damaged Replac e
Output air temperature adjustment sw itc h damaged Replac eH
eat
i
ng

Sy
st
emTable 3. Problem Cause and Troubleshooting of Noise:Problem Cause Troubleshooting
Drive belt loose or w orn Replac e the drive belt
Cooling electric fan touc hes other parts Service and eliminate the impac t
Blow er motor mec hanic al fric tion Servic e and fill the oil
N o o il o n t h e m o t o r b e a r in g , d r y f r ic t io n F ill t h e g r e a s e o r r e p la c e t h e b e a r in g
Low battery voltage Charge the battery Ar e a

3231. Front Bumper Removal and Installation
(1) Disconnect the negative (--) terminal cable from the battery. Disconnect fog lamp wire;
(2) Remove the mudguard skirt to front bumper clip;
(3) Remove the attaching bolt of the the front fender and panel and the front bumper sub-assembly;
(4) Remove the front bumper set screw and the clip. Remove the front bumper mounting plate and the
positioning screw of the seat;
(5) Remove the bolt which connecting front bumper mounting bracket with the vehicle body;
(6) Pull the front bumper assembly and the secondary bumper assembly together out of the vehicle body.
Separate the front bumper mounting bracket from the rail, front bumper mounting plate from the front
bumper mounting plate seat;
(7) Remove the front bumper mounting plate seat from the vehicle body;
(8) Remove the secondary bumper assembly and the front bumper mounting bracket sub-assembly;
(9) Remove front bumper mounting plate;
(11)Remove front bumper cushion. Remove the front license plate. Remove the mounting plate assembly;
(12)Remove fog lamp;
(13)The installation is in the reverse order of the removal.
2.Notice For Removal Of The Front Bumper
(1) Pull the front bumper to separate it from the bumper rail.
(2) Uniformly pull it by force to prevent the front bumper mounting plate and seat from damage.
Warning

326(III) Outside Rear View MirrorAttach the outside rear view mirror to the left and right doors. Integrate the outside rear view mirror with the
body smoothly using specially designed rubber bushing to make it a whole. The forward and rearward folding
of the rear view mirror will not be affected after being knocked. It is also a major way to reduce the whole
vehicle's air resistance coefficient.
Attach the lens to the plate with double sided adhesive tape. The plate is connected to the rear view mirror
case with the ball hinge to prevent fragment from splashing when it is broken, which may result in injury and
it is convenient to replace the broken lens. Pry the plate from the ball socket with the tool when the lens is
broken for replacement and press the new one into the ball socket. The case overturn force is designed to be
30N, enabling it liable to overturn when impacted by person or object and hence reducing the mutual damage.
The adjust handle of the outside rear view mirror is designed to be built in the vehicle to facilitate the
operator's direction adjustment. The optional flat mirror is generally selected for driver side to ensure the
sense of reality and distance. Spherical mirror is used for front passenger side to enlarge the rear field of
vision. In addition, outside rear view mirror has also the feature of electrical heating and defogging.
Notice
When folding the outside rear view mirror, be careful not to put your finger between the outside
rear view mirror and the mirror foot to avoid being crushed!Replace the Rear View MirrorRemoval
1. Remove battery negative cable.
2. Remove the inside trim.
3. Disconnect electric outside rear view mirror connector.
4. Remove screw and outside rear view mirror retaining clip.
5. Remove electric outside rear view mirror.
6. The installation is in the reverse order of the removal.Installation1. Position the rear view mirror on the door
2. Tighten the screw from left lower side screw clockwise
Tighten
Tighten the outer rear view mirror screw to 1.5 N.M¡«2 N.M
3. Install rear view mirror inside trim cover
4. Install rear view mirror inner adjust handle

3281.Rear trunk Lid Removal/Installation
Warning
It is dangerous to remove the rear trunk lid spring before supporting the rear trunk lid. The rear
trunk lid may drop and result in body injury. Fully open the rear trunk lid, support the rear trunk
lid before removing the brace.
Remove rear trunk lid under the help of the assistant.(1) Disconnect the negative (--) terminal cable from the battery;
(2) Disconnect rear trunk wire harness connector. Pull the rear trunk lid wire harness out from the rear
trunk;
(3) Remove rear trunk door lock cylinder assembly. Pull out the rear trunk door lock cable;
(4) Remove rear trunk lid spring;
(5) Remove rear trunk lid hinge connecting bolt. Remove the rear trunk lid;
(6) Remove rear trunk lid hinge seat mounting nut. Remove the rear trunk lid hinge seat and the rear trunk lid
hinge
(7) Remove rear trunk door oil filler cable assembly;
(8) Remove cushion;
(9) Remove rear trunk lid hinge pin. Remove rear trunk lid hinge from the bracket;
(10) Remove rear trunk lid weatherstrip;
(11) Remove rear trunk lid inside trim board clip, Remove rear trunk lid inside trim board;
(12) Remove rear license plate assembly mounting nut , Remove rear license plate assembly;
(13) The installation is in the reverse order of the removal.;
(14) Adjust the rear trunk lid. (See rear trunk lid adjustment)2.Rear trunk Lid Adjustment(1) Measure the clearance and height between the rear trunk lid and vehicle body.
(2) Loose the rear trunk lid hinge mounting bolt or the rear trunk latch mounting screw and reinstall the rear
trunk lid if it is not as specified.
Clearance
a: 3.74mm
b: 1.0mm
c: 4.0mm
(3) Tighten the rear trunk lid hinge bolt;
(4) Close the rear trunk lid

329(V) Rear BumperThe structure diagram is shown as the figure below:
1.Cross Pan Head Tapping Screw And Big Washer Set2.Cross Pan Head Screw (GB973 M6X16)
3.Cross Pan Head Screw (GB973 M6X16) 4.Rear Bumper5.Clip6.Rear Bumper Reinforce-
ment Assembly 7.Rear Bumper Mounting Bracket Assembly8.Hexigon Bolt and Spring Washer
Set 9.Hexigon Bolt Spring and Flat Gasket Set
1.Rear Bumper Removal/Installation
(1) Disconnect the negative (--) terminal cable from the battery.
(2) Remove the cross pan head tapping screw and big washer set.
(3) Remove 4 hexagon bolt on the mounting bracket.
(4) Remove 2 cross pan head screw (GB973 M6X16)
(5) Pull the rear bumper out from the body.
(6) Remove the cross pan head screw (GB973 M6X16) and hexagon bolt spring and flat gasketset. Remove
the rear bumper mounting bracket assembly.
(7) The installation is in the reverse order of the removal.

3362. RetractorThe retractor is pre-tensioner. The retractor will pre-tension the seat belt when something emergency hap-
pens to prevent passengers from being hurt. It can sense the vehicle acceleration and the acceleration of the
belt being pulled out.
The retractor belt can be pull out and drawn back freely. It will not be locked at 12° around the safety
position, but locked at over 27°. The passenger can move in small area. The pre-tensioner will transmit within
5ms~10ms when something emergency happens to tension and lock the belt.Notice:1 . Check the product for damage, crack and rust before installation.
2 . Put the retractor vertically and the belt can be pulled out. Check if the belt can be pulled out
and around. Check if the retractor works.
3 . When installing the pretensioned seat belt, check the transmittor head pin for slant and rust.
The transmitter in the pretensioned seat belt can be used for 15 years after installation.
4 . Check if the belt buckle and the attachment matches the connecting mode of the to-be-installed
vehicle module. Check if the opening of the buckle is flexible.
5 . See if the screw thread of the nut welded on the cover is clear when installing the bolt. Assemble
the bolt after clearing the welding residue if there is any.
6. When the retractor belt is pulled out, there should be no obstacles around the belt (such as,
wire harness ect) , Remove the obstacles and make sure the retractor and the belt will not be
scratched.
3.Front seat belt removal/installation
Warning:
Do not remove retractor.(1) Turn the ignition switch to LOCK.
(2) Disconnect the negative (--) terminal cable from the battery
for 1min.
(3) Remove B- pillar lower frame.
(4) Pry the seat belt which is used to install the tension wheal.
Use a screwdriver to pry off the stop plate of the seat
belt connector with tensioner.
(5) Disconnect the seat belt connector with tensioner.
Remove 2 set bolts on the hang ring and remove the hang
ring.
(6) Remove two set bolts in the retractor and remove the
front seat belt.
(7) The installation is in the reverse order of the removal.Stop PlateBoltFront Seat BeltScrew
BoltLid

338(VIII) Instrument panel and auxiliary console1. Instrument Panel Removal / Installation(1) Disconnect the negative (--) terminal cable from the
battery.
(2) Remove the instrument panel compartment.
(3) Remove the front and rear auxiliary console.
(4) Remove combination meter panel.
(5) Remove instrument cluster.
(6) Remove the steering column cover.
(7) Remove the undercover.
(8) Remove the steering column.
(9) Remove A pillar frame.
(10) Remove intermediate instrument panel.
(11) Remove right side shield.
(12) Remove left side shield.
(13) As to the vehicle installed with A/C control mechanism, disconnect the front A/C wire.
(See the removal and installation of A/C control mechanism)
(14) Disconnect the instrument panel wire harness connector.
(15) Remove the bolt.
(16) Take out the instrument panel from the open driver side door.
(17) The installation is in the reverse order of the removal.
Warning
It is dangerous to remove the instrument panel before supporting it. The instrument panel may
drop and result in body injury. Have at least one assistant for help to implement the procedures.
Remove the supporting pin from the vehicle body to remove the instrument panelPin

3417.Intermediate Instrument Panel Removal/Installation
(1) Disconnect the negative (--) terminal cable from the battery.
(2) Remove intermediate instrument panel.
(3) Remove the screw.
(4) Using the flat screwdriver wrapped with vinyl tape, disconnect
the clip.
(5) Pull the intermediate instrument panel forward and then remove
the clip.
(6) Remove LDC (Liquid Crystal Display) component connector.
(7) The installation is in the reverse order of the removal.
8.Glove Compartment Removal/Installation
(1) Open the glove compartment;
(2) Pull the glove compartment up and separate it from the instrument panel;
(3) The installation is in the reverse order of the removal.