brake light GEELY FC 2008 Workshop Manual

Change..........................................................
234
Condenser Assembly...........................................
236
Inspection on the automobile.......................
236
Overhaul........................................................
236
Supplemental restraint system
Note....................................................................
239
Malfunction treatment.........................................
244
Repair.................................................................
247
Inspection...........................................................
249
Remove malfunction...........................................
251
Malfunction table............................................
251
Diagnosis of impacted automobile.................
260
Disassemble and assemble...............................
261
Electronic control unit of safety airbag (ECU)..
261
Safety airbag assembly at the side of driver..
261
Safety airbag assemble at the side of passenger....263
Scrap treatment for safety airbag..................
264
Safety belt
Safety belt..........................................................
270
Note...............................................................
270
Treatment.......................................................
270
Subassembly.................................................
273
Change..........................................................
274
Rear safety belt..................................................
275
Subassembly.................................................
275
Change..........................................................
277
Light
Light System.......................................................
279
Notes..............................................................
279
The phenomena table....................................
279
Inspect the car...............................................
281
Inspect...........................................................
283
Front combination light (LH)..............................
286
Subassembly................................................
286
Change..........................................................
287Adjustments..................................................
287
Front fog light.....................................................
289
Components.................................................
289
Change..........................................................
290
Adjustment....................................................
290
Side turning light................................................
291
Components.................................................
291
Rear combination light (LH)..............................
292
Components.................................................
292
Change..........................................................
293
Rear fog light......................................................
294
Components.................................................
294
Change..........................................................
295
Number plate light.............................................
296
Change..........................................................
296
High brake light assembly.................................
297
Change..........................................................
297
Left combination switch.....................................
298
Change..........................................................
298
Wiper and cleaner
Wiper and cleaner system.................................
299
Malfunction phenomena table......................
299
Inspect the car...............................................
299
Inspect...........................................................
300
Right combination switch.................................
302
Change..........................................................
302
Wiper motor.......................................................
303
Change..........................................................
303
Wiper..................................................................
305
Change..........................................................
305
Cleaner nozzle...................................................
306
Adjustments..................................................
306
Audio system
Audio system.....................................................
307
Notes.............................................................
307
Radio assembly.................................................
308

Maintenance period-Table on maintenance period at normal conditionsTable on maintenance period at normal conditionsMaintenance content:I: Inspection and correction or replacement if necessary R: Replacementmileage
reading1000kmMaintenance period
(Odometer readings or
operating monthssubject to
the first coming)Engine basic elements
1. Valve clearance*12. Drive belt
3. Engine oil (APLSJ,SL or ILSAC) *24. Oil filter*25. Cooling and heating system hose and joint*3*46. Engine coolant*5*67. CVVT oil duct filter screen
8. Exhaust pipe and fixed mount
Ignition system
9. Spark plug
10. BatteryFuel and exhaust gas control system11. Fuel filter
12. Air filter core13. Connecting conditions of fuel tank cover,
fuel pipe and fuel evaporation control valve*714. Activated carbon canister
Chassis and vehicle body
15. Brake pedal and parking brake
16. Brake pad and brake disc
17. Brake fluid
18. Brake Pipe and hose
19. Power steering oil20. Steering wheel, steering linkage and gear box oil21. Drive shaft dust cover
22. Ball joint and dust cap
23. Transmission oil
24. Front and rear suspension
25. Tire and tire pressure
26. All light, horn, wiper and washer
27. Air conditioner cleaning filter screenAir conditioning system/ secondary refrigerant7 . 5 1 5 22.5 3037.5 4553.5 60 67.5 7 582.5 90months 5

Brake--Remove malfunction2. Check the free travel of pedal.(a) Extinguish the engine, and step brake pedal repeatedly until
there is no vacuum in vacuum booster.
(b) Press down pedal with hand until feeling the resistance,
then measure the distance of this section, liking that shown
in figure.
Free travel of pedal: 1-6mm.
If it is wrong, check the clearance of brake light switch.
Clearance of brake light switch: 0.5-2.4mm
If the clearance accords with the regulation, remove the
malfunction in brake system.3. Check the distance from pedal to floor.Release parking brake drag lever
When engine is running, step down brake pedal, then mea-
sure the distance from pedal to floor, liking that shown in figure,
Force 490 N on pedal, its distance from floor should be:
over 60mm.
If it is wrong, remove the malfunction in brake system.Brake pedal assemblyAdjustment1. Check and adjust the height of brake pedal.(a) Check the height of brake pedal.
Pedal distance from floor: 136.0-146.0mm
(b) Adjust the height of brake pedal.
(1) Disassemble lower trim board of panel.
(2) Disassemble switch joint of brake light.
(3) Loosen locking nut of brake switch, and disassemble
the switch of brake light.
(4) Loosen U-shaped clasp fixing nut of pedal lever.
(5) Turn pedal lever to adjust the height of pedal.
(6) Lock the fixing nut of lever.
Torque: 26
± ±± ±
±2 N⋅ ⋅⋅ ⋅
⋅m
(7) Assemble the switch of brake switch.
(8) Connect the switch joint of brake light.
(9) Press down the brake pedal for 5-15mm, and turn the switch of brake light to illuminate brake light,
then lock the nut.
(10) After assembling, press down the brake pedal for 5-15mm again, and confirm brake light has
illuminated.Pedal distance
from floorFree travel of
pedal Height of pedal Push rodBrake light switch136

Rear safety belt
Subassembly
Safety belt--Rear safety belt
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Backrest assembly of rear row seat [68010076]
4. Step bolt M8*20 of hexagon flange face
[68000203]
5. Cushion assembly of rear row seat [68010074]6. Rear platform with sun blind assembly
[68010032]
7. Plastic clamp of column trim board [68000089]
8. Rear safety belt crimper assembly [68010048]
9. Middle waistband of rear row safety belt with
locker assembly[68010043]
10. High mount brake light assembly [67010008]
N.
m : Regulated torque
54
982 6 10
7 1
3
8
41
41
41
41
 275 

Safety belt--Rear safety belt
.
 : Regulated torque
1
13
12
2 3
5
8
78
56
4
10
11
9
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Left backrest assembly of rear row seat
[68010078]
4. Right backrest assembly of rear row seat
[68010079]
5. Combination part of Hexagon head bolt and flat
washer M6*14 [Q1400614]
6. Backrest assembly of rear row seat [68010076]7. Step bolt of hexagon flange face [68000203]
8. Combination part of hexagon bolt with flat big
washer M10*1.25*22 [Q1401022]
9. Cushion assembly of rear row seat [68010074]
10. Rear safety belt crimper assembly [68010048]
11. Middle waistband of rear row safety belt with
locker assembly [68010043]
12. Rear shelf with sun shade assembly
[68010032]
13. High mount brake light [68010008]
41
41
41
41
41
 276 

Safety belt--Rear safety belt
Change
Hint:
zWhen assembling, please work by the sequence that is reverse with disassembling sequence,
if necessary, assembling instruction could be got.
zChanging procedure for left side and right side is same.
zRefer to subassembly drawing of front safety belt on page 275.
1. Disassemble cushion assembly of rear row seat.
2. Disassemble Right backrest assembly of rear row seat [68010079]
3. Disassemble left backrest assembly of rear row seat [68010078]
4. Disassemble cushion assembly of rear row seat [68010074]
5. Disassemble backrest assembly of rear row seat [68010076]
6. Disassemble high mount brake light assembly [68010008]
7. Disassemble inner trim board assembly of right rear column [68010027]
8. Disassemble inner trim board assembly of left rear column [68010026]
9. Disassemble rear platform with sun blind assembly [68010032]
(a) Use special disassembling tool to disassemble three fixed clamps.
(b) Pull out safety belt from the clearance, then disassemble rear platform with sun blind assembly.
10. Disassemble rear safety belt crimper assembly [68010048]
(a) Disassemble the bolts and safety belt clamps.
(b) Disassemble the bolts and rear safety belt crimper assembly.
11. Disassemble middle waistband of rear row safety belt with locker assembly. [68010043]
(a) Disassemble the bolts and middle waistband of rear row safety belt with locker assembly.
 277 

High brake light assembly
Change
1. Disassemble high brake light assembly [67010008]
(a) Loosen two fixed jaw just as drawing.
(b) Loosen two fixed jaw and disassemble high brake light
assembly as the drawing, then take the joint apart.
Light--High brake light assembly
 297 
Fixing claw

Circuitry--Power supply
24. spare
25. OBD discharge test system
26. rear fog light
27. Anti-burglary
28. DOOR center control, light con-
trol system
29. Defrost load
30. spare
31. spare
32. eletric injection system, safety
airbag system, anti-burglary
system, instrument system
33. spare
34. spare
35. spare
36. front fog light
37. AMI ignition system
38. TAILposition light, number platelight
39. brake light
40. electric sunroof
41. instrument system, air condition
system, defrost system, Re-
verse Radar, rear light, turn light.
42. CIG air condition system, audio
system, electric rear view mirror,
cigarette lighter
43. washer
44. spare
45. wiper
46. spare
47. center control, light control
system, anti-burglary system,
ABS system
48. air condition system
49. rear defrost system
50. electric glass operator
 315 

Windshield/bodywork glass/wing mirror--Rear ventilation window
Rear ventilation window
Change
Clues on: Please assemble by the sequence opposite with disassembling sequence. Assemble
directions could be got when necessary.
1. Disassemble the step trim board of left rear door [68010022] (referring to page 390)
2. Disassemble the step trim board of right rear door [68010024] (referring to page 390)
3. Disassemble left rear door frame sealed tape [68010059]
4. Disassemble right rear door frame sealed tape [68010060]
5. Disassemble rear seat cushion
6. Disassemble rear seat back assembly (fixed) [68010076] (referring to page 354)
7. Disassemble rear seat right back assembly (fixed) [68010079] (referring to page 352)
8. Disassemble rear seat left side back assembly (separate) [68010078](referring to page
352)
9. Disassemble left rear pillar interior trim board assembly [68010026] (referring to page
390)
10. Disassemble right rear pillar interior trim board assembly [68010027] (referring to page
390)
11. Disassemble high brake light assembly [68010008]
12. Disassemble rear platform front-below trim board [68010034]
13. Disassemble rear wind window sealed trim tape [68000104]
(a) Use blade to cut the trim tape as the drawing.
steel wire
 324 
Notes: Do not damage the bodywork by blade.
(b) Disassemble rudimental trim tape.
14. Disassemble rear ventilation window assembly
[68000103]
(a) Use a steel wire to drill through windows and bodywork.
(b) Tie something like wood block at both the end of steel wire.
Clues on: Stick adhesive tape on the bodywork at work
to prevent paintwork from scraping.
Notes: When separate window, do not damage
paintwork and interior and exterior trim board.
(c) Pull steel wire along front windscreen around, removal
agglutinant.
(d) Disassemble front windscreen.
Note: When cut front windscreen down, leave aggluti-
nant as much as possible on the bodywork.
15. Clean rear ventilation window assembly [68000103]
Use white gasoline to clean rear ventilation window around.
16. Assemble windscreen orientation plastic button
[68000064]
Assemble two orientation block on the rear windscreen as the

Panel/combination instrument--combination instrument
Panel / combination instrument
combination instrument
Trouble table
Lightening:
Phenomenon
All lights fail
Only one light failsPossible parts of trouble
1. combination instrument assembly
2. joint or harness
1. combination instrument assemblyReference pages
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Indicator light:
Phenomenon
Trouble light fails
Charge light fails
Brake system light fails
ABS light fails
SRS lights fails
Door light fails
low fuel level light fails
low Oil pressure light failsPossible parts of trouble
1. harness or joint
2. engine ECU
3. combination instrument assembly
1. harness or joint
2. engine ECU
3. combination instrument assembly
1. harness or joint
2. ABS ECU
3. combination instrument assembly
1. harness or joint
2. ABS ECU
3. combination instrument assembly
1. harness or joint
2. airbag sensor assembly
3. combination instrument assembly
1. harness or joint
2. door control switch
3. combination instrument assembly
1. harness or joint
2. fuel level light switch
3. combination instrument assembly
1. combination instrument assembly
2. oil pressure light switch
3. harness or jointReference pages
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335
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335
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335
335
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 334