GEELY MK 2008 Workshop Manual

Interior & Exterior Trim and Accessory -Front Seat Assembly6-21.Remove the front seat
a. Remove the headrest;
b. Remove the inner and outer seat rail covers;
c. Unfix 4 screws;
d. Disconnect the connector on the back of seat cushion;
e. Remove the front seat.
2. Remove the left front seat cushion outer stopper
a. Unfix the release lever;
b. Loosen 3 clips and then unfasten the outer stopper.
3. Remove the left front seat cushion inner stopper
a. Unfix the screw;
b. Loosen the clip and then unfasten the inner stopper.
4. Remove the left front seat-belt buckle assembly
a. Disconnect the connecting wiring harness;
b. Unfix the screw and then unfasten the seat-belt buckle assembly.
5. Remove the left front backrest trim
a. Turn the backrest over and unfix the C-rings;
b. Remove 2 headrest brackets;
c. Remove the backrest trim.
6. Remove the left front seat cushion trim
a. Remove the C-rings from the back of seat cushion;
b. Remove the seat cushion trim.
7. Remove the seat adjuster
a. Remove the seat rail handle;
b. Unfix the screw and then unfasten the seat rail.
8. Install the front seat assembly
Tips:
Install in reverse order of removal.
Install seat cushion frame with 4 bolts, Torgue:21N.m.
Install FL seat belt buckle assembly. Torgue:43N.m.II. Removal and installation of front seat assembly The operation procedure on the right side is identical with that on the left side.

Chapter 2 Rear Row Seat AssemblyI. Component Viewrear row seat cushion lockInterior & Exterior Trim and Accessory -Rear Row Seat Assembly6-3headrest pillow
support of headrest pillow
frame of right-rear seatback
cover (cushion) of right-
rear seatback
side hinge of rear seat
arch ring
central hingelock-up handle of seatback
support of lock-up handle of seatback
assembly of right-rear seatback lock-up
assembly of left-rear seatback lock-up
cover (cushion) of left-rear
seatbackframe of left-
rear seatback
side hinge of rear seat
central bracket of rear
seat cushion

Interior & Exterior Trim and Accessory -Rear Row Seat Assembly6-4II. Removal & Installation of Rear Seat Assembly1. Remove the rear seat cushion assembly
a. Pull out the front part of seat cushion upwards.
b. Release the wire harness of seat cushion from the central
protuberance, and remove the seat cushion assembly.
2. Remove the assembly of left-rear seatback
a. Fold the seatback;
b. Remove the clamp, and uncover the seat;
c. Remove the 2 bolts and seatback assembly.
3. Remove the assembly of right-rear seatback
Tip:
Apply the procedures the same as aforesaid for the left side.
4. Remove the assembly of left-rear seatback lockup
Remove the 2 bolts and the seatback lockup device off the
seatback frame.
5. Remove the assembly of right-rear seatback lockup
Tip:
Apply the procedures the same as aforesaid for the left side.
6. Install the assembly of rear seatback
Tip:
Follow the sequence reverse to removal.
All the bolts shall be installed with the torque: 18N.m.

Chapter 3 Front Seat BeltSeat Belt Reminder SystemI. Component View
II. Fault diagnosis
Possible causes
1. GAUGE fuse;
2. Instrument cluster;
3. Left front buckle assembly
4. Wiring harnessSymptom
Driver's seat belt lamp is not onIII. Alarm system inspection
1. To inspect the left front buckle assembly
Check the conductivity of left front buckle assemblyTerminal Number Seat Belt Required
1<=>2Insert OFF
1<=>2Release ON If you find that the result of the inspection is not the same as
required, you can replace the left front buckle assembly.DriverÕs seat belt reminder lamp
Left front buckleInterior & Exterior Trim and Accessory
-Front Seat Belt6-5

Detach and Mount Front Seat BeltI.Component View40~6040~60
Pulley cover
Lower trim20 Buckle assy.40~60 Front seat assy.Front seat belt
assy. Trim Remote adjuster assy.
for seat beltFront doorsill shieldFront door frame
weather stripRear door frame
weather strip
Rear doorsill shield
N.
m :Specified torque47Interior & Exterior Trim and Accessory
-Front Seat Belt6-6II. Belt replacement
Notes: Installation is basically the reverse of removal and different operation(s) in the process of installation,
if any, will be pointed out specifically.
1. Remove the negative terminal of battery;
2. Detach the front seat assembly;
Loosen the front lock bolt and remove the buckle assembly from inside the front seat;
3. Use the screwdriver to detach the center pillar lower trim; Cut two clips and 4 buckles and remove the trim;

Interior & Exterior Trim and Accessory -Front Seat Belt6-7Pulley coverUnlock
Lock Notes:
Wrap the sharp end of screwdriver up with adhesive tape before
operation.
4. Use screwdriver to pry open the seat belt pulley cover;
5. Unscrew the bolt and detach the seat belt ring from the car;
6. Disconnect the pre-load insertion of seat belt on the bottom edge
of the middle pillar;
7. Detach the front seat belt from the car;
8. Unfix the clip using the screwdriver and detach the trim from the
right middle pillar;
9.Unscrew two bolts using the spanner and detach the remote adjuster
assembly.
Notice:Only the ignition switch turns to "OFF" position and the battery negative should be disconncted more than
90s, the seat belt with pretensioner can be removed.
III. Seat belt with ELR and pre-tensioner
Seat belt with ELR and pre-tensioner is provided with pre-tensioner which works together with the airbag.
The pre-tensioner is part of airbag assembly. The pre-tensioner is mounted in the retractor and controlled by SDM.
When the front bumping force of the car exceeds a specific value, the pre-tensioner and airbag can be triggered
at the same time. To maintain the pre-tension type of seat belt (retractor), observe all the "Alarm" and
"Operation Instruction".
Warning:
Do not try to remove or repair seat belt pre-tensioner. If any abnormal situations take place, replace the whole
assembly with a new one.
Before working, be sure to read through "Attention for Maintenance", and observe them during working. Any
ignorance can cause injury or the failure of seat belt pre-tensioner.
IV. Inspect Operations of Seat Belt Alarm Lamp (on Driver's side)
1. Turn on the ignition switch and check if the seat belt alarm lamp flashes;
2. Fasten the belt buckle and check if the belt alarm lamp goes out;
3. Turn off the ignition switch;
4. Disconnect the seat belt buckle;
5. Turn on the ignition switch;
6. Connect wiring terminal and make earth connection, and inspect the lamp status of the seat belt. Seat belt lamp:
flashing.
V. Inspect Seat Belt
1. Confirm whether the seat belt is properly mounted.
2. Inspect whether the metal part of seat belt is damaged.
3. If the car vibrates in accidents, pull out the seat belt from the retractor and determine whether the seat belt is
scratched (load limit retractor does not work) by visual inspection and touching.
4.Inspection contents before outer seat belt instalation:When ELR
lock,check the gradient of ELR. Check and make sure the seat belt
can not be locked from any aspect within 15°.When you move the
belt ring device beyond 45° slowly,the seat belt should be locked.
5.After installation check the seat belt lock in this way that draw the
seat belt from belt ring quiekly and the seat belf can be locked
normally.
Attention:
Should the seat belt not comply with the technical specification,
you should replace it.

Interior & Exterior Trim and Accessory -Front Seat Belt6-8VI. Attentions:
1. Before mounting, you must check if the product is damaged, cracked or rusted.
2. Place the retractor on the vertical position before pulling out the strap. Check if the strap can be easily pulled
out and rotated and the retractor can be locked.
3. When installing a pretensioning seat belt, check if the emitter head pin deflects and is rusted, etc. The emitter
in the pre-tensioning seat belt can work for 15 years.
4. Check if the buckle lock and connection piece comply with the connection of the car. And check if the buckle
can be opened easily.
5. When fitting the bolts, check if the threads on the nut of coating are clear. Those with welding slag must be
cleaned before fitting the bolts.
6. After pulling out the strap of retractor, no barrier (such as wiring harness, etc.) around the strap is allowed. If
there is, it is necessary to get rid of the barrier to ensure the force of retractor and that the strap is not scratched.
VII. How to handle with scraped seat belt
Tips:
Scrap seat belt provided with pre-tensioner, you have to trigger the pre-tensioner taking the following steps.
1. Check if the storage battery is above 12 V on its positive and negative poles;
2. Check the energizing tool;
Warning:
When energizing the pre-tensioner of seat belt, be sure to use dedicated energizing tool for the pre-tensioner
of seat belt.
3. Connect the special tool with the storage battery and also connect
the red clip on the special tool with the positive terminal of the battery
and connect the black clip with the negative terminal of the battery;
4. If the front seat belt is on the car body and is not taken off,
disconnect the joint of the pre-tensioner of seat belt;
5. Connect the yellow joint of the special tool with the joint of the
pre-tensioner of seat belt;
6. At 10 meter away from seat belt, use a special tool to trigger theAbove 10 meterpre-tensioner of seat belt.
Warning:
a. Ensure that there be no people within 10 meters from the seat
belt;
b. If the seat belt has already been taken down from the car, it is
necessary to cover it using the car wheel with tire to avoid injury.
c. When triggering, explosion will emit loud sound. So it shall be
done outdoors without disturbing local community.
d. When you hold the triggered seat belt, be sure to wear gloves
and goggles.
e. After you have finished the operation, you must wash your hands.
f. Do not pour water, etc. to the energized seat belt pre-tensioner.
7. Place the already triggered seat belt into the ethylene bag and tighten it as you do with other articles.
Warning:
a. Do not dispose untriggered seat belt at will.
b. When the pre-tensioner of seat belt is triggered, the seat belt assembly would be very hot. Therefore, you
cannot touch it until at least 30 minutes after it is triggered.

Chapter 4 Rear Seat BeltI.Component ViewInterior & Exterior Trim and Accessory -Rear Seat Belt6-940¡«60N.
m
RL/LH safety belt
assy.
Rear left C-pillar
upper trim Rear left C-pillar
lower trim
Rear left buckle assy.
Rear left backrest assembly Rear right buckle &
waistband Assy.
Rear cushion assy.Rear right C-pillar
lower trim Rear right C-pillar
upper trimRR/RH safety belt assy.
Rear shelf trim
High mounted
stop light
assemblyRear right backrest
assembly

Interior & Exterior Trim and Accessory -Rear Seat Belt6-10II. Rear seat belt removal1. Remove the rear cushion assembly;
2. Remove the rear backrest assembly;
3. Remove left (right) side quarter upper trim;
4. Remove the high mounted stop light;
5. Remove the rear shelf trim;
6. Remove the rear seat belt assembly;
a. Remove bolts under the quarter lower trim connecting the left and right rear side;
b. Remove bolts for the retractor and take down the rear seat belt assembly;
7. Remove bolts on the floor and disassemble the right rear seat belt buckle assembly and the waistband assembly;
8. Remove bolts on the floor and take down the left and rear buckle assembly.III. Installing rear seat belt1. Install the left and rear buckle assembly;
As per the drawing, bolt the left and rear buckle assembly. on the
floor. Torque: 40~60N.m
2. Install the right rear seat belt buckle and the waistband assembly;
Tips: same as way of the left.
3. Install the rear seat belt assembly;
Attention: Do not break down the retractor.
a.Inspection contents before outer seat belt instalation:When ELR
lock,check the gradient of ELR. Check and make sure the seat belt
can not be locked from any aspect within 15°.When you move the
belt ring device beyond 45° slowly,the seat belt should be locked.
b. Install the rear seat belt assembly using bolts (part of
retractor) ;
Torque: 40~60N.m
c. Install the rear seat belt assembly using bolts(part of anchor).
Torque: 40~60N.m
4. Inspect the properties of seat belt assembly;
5. Install the rear seat and trim.Floor projectionFrontFront markLockUnlockIV. Precaution for Usage and Disposal of Used Safty Belt The details are the same as front safty belt.

Chapter 5 Dashboard, Middle Console and Instrument PanelI.Component View
II.Component ViewInstrument panel upper housing assy
Upper housing
CD player housingInstrument cluster assyInterior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel6-11