transmission GMC SIERRA 2003 Service Manual

Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. Auid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certied for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle’s engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-23.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brakeuid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent or
equivalent.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
6-15
2003 - Sierra Denali

Usage Fluid/Lubricant
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Floor Shift
LinkageLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723, or equivalent) or lubricant
meeting requirements of NLGI #2
Category LB or GC-LB.
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455) or
equivalent meeting GM Specication
9986115.
Rear Axle
(Steerable)Synthetic Axle Lubricant; use only
GM Part No. 12378557 (in Canada
88901362). Do not add friction
modier.
Transfer CaseDEXRON
®-III Automatic
Transmission Fluid.
Rear Driveline
Center SplineChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Usage Fluid/Lubricant
Front Axle
Propshaft
SplineSpline Lubricant, Special Lubricant
(GM Part No. U.S. 12345879, in
Canada 10953511) or lubricant
meeting requirements of GM
9985830.
Hood HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Body Door
Hinge Pins,
Tailgate Hinge
and Linkage,
Folding Seats
and Fuel Door
HingeMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and
LinkageMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
10953014, or equivalent).
Weatherstrip
SqueaksSynthetic Grease with Teon,
Superlube (GM Part No. U.S.
12371287, in Canada 10953437, or
equivalent).
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2003 - Sierra Denali

If NHTSA receives similar complaints, it may open an
investigation, and if itnds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-GMC-8782 (1-800-462-8782), or
write:
Pontiac-GMC Customer Assistance Center
P.O. Box 33172
Detroit, MI 48232-5172
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-9
2003 - Sierra Denali

Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.In-Portfolio: Includes a Portfolio, Owner’s Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM Eastern
Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P. O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-10
2003 - Sierra Denali

Audio System(s) (cont.)
XM™Satellite Radio Antenna System............3-78
Automatic Headlamp System............................3-12
Automatic Transmission
Fluid..........................................................5-20
Operation...................................................2-19
Automatic Transmission Check..........................6-11
Automatic Transmission Shift Lock Control
System Check.............................................6-12
B
Backing Up....................................................4-58
Battery..........................................................5-39
BATTERY NOT CHARGING.............................3-52
Battery Replacement......................................... 2-5
Battery Run-Down Protection............................3-16
Battery Warning Light......................................3-33
Before Leaving on a Long Trip.........................4-37
Before You Go Off-Roading..............................4-18
Body Lubrication Service..................................6-11
Brake
Parking......................................................2-22
System Inspection.......................................6-15
System Warning Light..................................3-34
Brake Adjustment............................................5-38
Brake Fluid....................................................5-36
Brake Pedal Travel.........................................5-38
Brake Wear...................................................5-38
Brakes..........................................................5-36Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-15
Bulb Replacement...........................................5-48
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp......................................5-52
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-49
Halogen Bulbs............................................5-48
Headlamps.................................................5-48
Pickup Box Identification and Fender
Marker Lamps.........................................5-54
Replacement Bulbs......................................5-55
Roof Marker Lamps.....................................5-51
Taillamps....................................................5-54
Buying New Tires...........................................5-60
C
California Fuel.................................................. 5-5
Canada........................................................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-6
Capacities and Specifications............................5-99
Car Washes for QUADRASTEER™Equipped
Vehicles.....................................................4-14
Carbon Monoxide...................4-40, 4-53, 2-10, 2-26
Care of
Safety Belts................................................5-84
Your Cassette Tape Player............................3-77
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2003 - Sierra Denali

F
Filter
Engine Air Cleaner......................................5-18
Finding a PTY Station (RDS and XM™) .............3-61
Finding a Station............................................3-59
Finish Care....................................................5-85
Finish Damage...............................................5-87
Fixed Mast Antenna........................................3-78
Flash-To-Pass Feature....................................... 3-7
Flat Tire........................................................5-64
Flat Tire, Changing.........................................5-65
Fluid
Automatic Transmission................................5-20
Power Steering...........................................5-34
Windshield Washer......................................5-35
FM Stereo.....................................................3-76
Fog Lamps ....................................................3-14
Folding the Rear Seat....................................... 1-6
Following Distance..........................................4-58
Footnotes........................................................ 6-5
Front Axle......................................................5-47
Front Reading Lamps
......................................3-15
Fuel
............................................................... 5-4
Additives
...................................................... 5-6
California Fuel
.............................................. 5-5
Filling a Portable Fuel Container
..................... 5-9
Filling Your Tank
........................................... 5-7
Fuels in Foreign Countries
.............................. 5-6
Gage
.........................................................3-41Fuel (cont.)
Gasoline Octane........................................... 5-4
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-41
System Inspection.......................................6-14
Fuel Information Button....................................3-44
FUEL LEVEL LOW.........................................3-54
Fuses
Fuses and Circuit Breakers...........................5-91
Windshield Wiper.........................................5-91
G
Gage
Engine Coolant Temperature.........................3-36
Fuel..........................................................3-41
Oil Pressure...............................................3-40
Speedometer..............................................3-26
Tachometer.................................................3-26
Transmission Temperature.............................3-36
Voltmeter Gage...........................................3-33
Garage Door Opener.......................................2-35
Gasoline
Octane........................................................ 5-4
Specifications............................................... 5-5
Gate Operator and Canadian Programming........2-37
Getting Familiar with Off-Road Driving................4-20
Glove Box.....................................................2-39
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
6
2003 - Sierra Denali

H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-5
Headlamp High/Low Beam Changer.................... 3-6
Headlamps....................................................5-48
Bulb Replacement.......................................5-48
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-49
Halogen Bulbs............................................5-48
Pickup Box Identification and Fender
Marker Lamps.........................................5-54
Roof Marker Lamps.....................................5-51
Heated Seats................................................... 1-3
Heating.........................................................3-22
Highway Hypnosis...........................................4-38
Hill and Mountain Roads..................................4-38
Hitches..........................................................4-57
HomeLink
®Transmitter, Programming................2-35
HomeLink®Transmitter....................................2-35
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-5
How to Add Coolant to the Coolant Surge Tank......5-30
How to Add Fluid............................................5-22
How to Check........................................5-20, 5-57
How to Check Lubricant...................................5-46
How to Check Power Steering Fluid..................5-35How to Inspect...............................................5-18
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-12
Hydroplaning..................................................4-33
I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light is Flashing.....................................3-38
If the Light Is On Steady.................................3-38
If You Are Stuck in Sand, Mud, Ice or Snow.......4-44
If You Do Decide To Pull A Trailer.....................4-53
If You’re Caught in a Blizzard...........................4-42
Ignition Positions.............................................2-16
Ignition Transmission Lock Check......................6-13
Illuminated Visor Vanity Mirrors.........................2-13
Infants and Young Children, Restraints...............1-31
Inflation -- Tire Pressure..................................5-57
Inspection
Brake System
.............................................6-15
Engine Cooling System
................................6-14
Exhaust System
..........................................6-14
Fuel System
...............................................6-14
Part C - Periodic Maintenance
.......................6-14
Steering and Suspension
..............................6-14
Transfer Case and Front Axle
(All-Wheel Drive)
......................................6-15
7
2003 - Sierra Denali

O
Odometer......................................................3-26
Off-Road Recovery..........................................4-15
Oil
Engine.......................................................5-13
Pressure Gage............................................3-40
OIL LIFE RESET............................................3-52
OIL PRESSURE LOW .....................................3-52
Older Children, Restraints................................1-29
Online Owner Center........................................ 7-3
OnStar
®Personal Calling.................................2-34
OnStar®Services............................................2-33
OnStar®Steering Wheel Controls......................2-34
OnStar®System.............................................2-33
OnStar®Virtual Advisor....................................2-34
Operating Your All-Wheel-Drive Vehicle Off
Paved Roads..............................................4-18
Other Warning Devices...................................... 3-4
Outlet Adjustment............................................3-23
Outside
Automatic Dimming Mirror.............................2-32
Convex Mirror
.............................................2-32
Curb View Assist Mirrors
..............................2-32
Heated Mirrors
............................................2-32
Power Foldaway Mirrors
...............................2-31
Power Mirrors
.............................................2-31
Overheated Engine Protection Operating Mode
.....5-26
Owners, Canadian
............................................... ii
Owner’s Information
........................................7-10
P
Park (P)
Shifting Out of............................................2-25
Parking
Brake........................................................2-22
Over Things That Burn.................................2-26
Parking Brake and Automatic Transmission
Park (P) Mechanism Check...........................6-13
Parking on Hills..............................................4-60
Park(P)
Shifting Into................................................2-23
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-10
Part C - Periodic Maintenance Inspections..........6-14
Part D - Recommended Fluids and Lubricants....6-15
PartE-Maintenance Record...........................6-17
Passenger Air Bag Indicator.............................2-30
Passenger Air Bag Status Indicator...................3-31
PASSENGER DOOR AJAR..............................3-56
Passenger Sensing System..............................1-66
Passing.................................................4-15, 4-58
Passlock
®......................................................2-15
Payload.........................................................4-49
Personalization Button.....................................3-46
Pickup Conversion to Chassis Cab
....................4-52
Plan Ahead When Possible
................................ 7-7
Playing a Cassette Tape
..................................3-65
Playing a Compact Disc
...................................3-68
Playing the Radio
...........................................3-58
10
2003 - Sierra Denali

T
Tachometer....................................................3-26
Tailgate.........................................................2-10
Tailgate Removal............................................2-10
Taillamps.......................................................5-54
Temperature and Compass Display....................2-28
Testing the Alarm............................................2-14
Theft-Deterrent, Radio.....................................3-75
Theft-Deterrent Systems...................................2-13
Content Theft-Deterrent................................2-13
Passlock
®...................................................2-15
Tilt Wheel........................................................ 3-5
Tire Inflation Check.........................................6-10
Tires.............................................................5-56
Buying New Tires........................................5-60
Chains.......................................................5-64
Changing a Flat Tire....................................5-65
If a Tire Goes Flat.......................................5-64
Inflation -- Tire Pressure...............................5-57
Inspection and Rotation................................5-58
Spare Tire..................................................5-82
Uniform Tire Quality Grading.........................5-61
Wheel Alignment and Tire Balance
.................5-62
Wheel Replacement
.....................................5-62
When It Is Time for New Tires
......................5-59
To Use the Engine Coolant Heater
....................2-18
Tonneau Cover
...............................................2-39
Top Strap
......................................................1-39
Top Strap Anchor Location
...............................1-40Torque Lock...................................................2-25
Total Weight on Your Vehicle’s Tires..................4-56
Tow/Haul Mode ...............................................2-21
Tow/Haul Mode Light.......................................3-41
Towing
Recreational Vehicle.....................................4-47
Towing a Trailer..........................................4-53
Your Vehicle...............................................4-46
Traction
Manual Selectable Ride................................. 4-9
TRACTION ACTIVE........................................3-55
Trailer
Recommendations.......................................4-52
Trailer Brakes.................................................4-57
Trailer Wiring Harness.....................................4-61
Transfer Case................................................5-45
Transmission
Fluid, Automatic...........................................5-20
Temperature Gage.......................................3-36
TRANSMISSION HOT.....................................3-55
Transmission Operation, Automatic....................2-19
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-10
Transportation Options...................................... 7-7
Traveling to Remote Areas...............................4-20
Trip Information Button....................................3-43
Trip Odometer
................................................3-26
Truck-Camper Loading Information
....................4-50
Turn and Lane Change Signals
.......................... 3-6
TURN SIGNAL ON
.........................................3-54
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2003 - Sierra Denali