trailer GMC SIERRA 2004 Repair Manual

Device Usage
SEO Special Equipment Option
TRAILER Trailer Brake Wiring
UPFIT Up®tter (Not Used)
SL RIDERide Control Harness
Connection
HDLR 2 Headliner Wiring Connector
BODY Body Wiring Connector
DEFOG Rear Defogger Relay
HDLNR 1 Headliner Wiring Connector 1
SPARE RELAY Not Used
CB SEATDriver and Passenger Seat
Module Circuit Breaker
CB RT DOORRight Power Windows Circuit
Breaker
SPARE Not Used
INFOInfotainment Harness
ConnectionUnderhood Fuse Block
The underhood fuse block in the engine compartment
on the driver's side of the vehicle near the battery.
Lift the cover for access to the fuse/relay block.
To remove fuses hold the end of the fuse between your
thumb and index ®nger and pull straight out.
See
Engine Compartment Overview on page 5-12for
more information on its location.
5-129

*1Ð Gasoline Engine and Diesel Engine.
*2Ð Gasoline Engine; ECMRPV Ð Diesel Engine.
*3Ð Gasoline Engine; FUEL HT Ð Diesel Engine.
*4Ð Gasoline Engine; ECM I Ð Diesel Engine.
*5Ð IGN/EDU
Fuses Usage
GLOW PLUGDiesel Glow Plugs and Intake
Air Heater
CUST FEED Gasoline Accessory Power
STUD #1Auxiliary Power (Single
Battery and Diesels Only)/
Dual Battery (TP2) Do not
install fuse.
MBECMid Bussed Electrical Center
Power Feed, Front Seats,
Right Doors
BLOWER Front Climate Control Fan
LBECLeft Bussed Electrical Center,
Door Modules, Door Locks,
Auxiliary Power OutletÐRear
Cargo Area and Instrument
Panel
Fuses Usage
STUD 2Accessory Power/Trailer
Wiring Brake Feed
ABS Anti-Lock Brakes
VSES/ECAS Vehicle Stability
IGN A Ignition Power
IGN B Ignition Power
LBEC 1Left Bussed Electrical Center,
Left Doors, Truck Body
Controller, Flasher Module
TRL PARK Parking Lamps Trailer Wiring
RR PARKRight Rear Parking and
Sidemarker Lamps
LR PARKLeft Rear Parking and
Sidemarker Lamps
PARK LP Parking Lamps Relay
STARTER Starter Relay
INTPARK Interior Lamps
STOP LP Stoplamps
TBC BATTTruck Body Controller Battery
Feed
5-131

Fuses Usage
SUNROOF Sunroof
SEO B2 Off-Road Lamps
4WSVent Solenoid
Canister/Quadrasteer Module
Power
RR HVAC Not Used
AUX PWRAuxiliary Power Outlet Ð
Console
IGN 1 Ignition Relay
PCM 1 Powertrain Control Module
ETC/ECMElectronic Throttle Control,
Electronic Brake Controller
IGN EInstrument Panel Cluster, Air
Conditioning Relay, Turn
Signal/Hazard Switch, Starter
Relay
RTD Ride Control
TRL B/U Backup Lamps Trailer Wiring
PCM BPowertrain Control Module,
Fuel Pump
F/PMP Fuel Pump (Relay)Fuses Usage
B/U LPBack-up Lamps, Automatic
Transmission Shift Lock
Control System
RR DEFOG Rear Window Defogger
HDLP-HI Headlamp High Beam Relay
PRIME Not Used
02B Oxygen Sensors
SIRSupplemental In¯atable
Restraint System
FRT PARKFront Parking Lamps,
Sidemarker Lamps
DRLDaytime Running Lamps
(Relay)
SEO IGN Rear Defog Relay
TBC IGN1 Truck Body Controller Ignition
HI HDLP-LT High Beam Headlamp-Left
LH HID Not Used
DRL Daytime Running Lamps
IPC/DICInstrument Panel
Cluster/Driver Information
Center
5-132

(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, cha®ng, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgatelinkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)Add ¯uid as needed. A ¯uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission ¯uid and ®lter if the
vehicle GVWR is over 8600 lbs. or if the vehicle is
mainly driven under one or more of these conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(i)Drain, ¯ush and re®ll cooling system. See Engine
Coolant on page 5-33for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ®ller neck.
Pressure test the cooling system and pressure cap.
6-9

(j)A ¯uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the ¯uid level checked. Add ¯uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.
(l)Change ®lter only at the ®rst maintenance service
performed on the vehicle.
(m)Change automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(n)Change clutch ¯uid (or every 24 months, whichever
occurs ®rst).
Owner Checks and Services
These owner checks and services should be performed
at the intervals speci®ed to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in
Recommended Fluids and Lubricants on page 6-14.
6-10

D
Daytime Running Lamps..................................3-16
Defensive Driving............................................. 4-2
Defogging and Defrosting.........................3-24, 3-31
Delayed Locking.............................................2-10
Dinghy Towing................................................4-54
Doing Your Own Service Work........................... 5-3
Dolly Towing..................................................4-56
Dome Lamps.................................................3-20
Door
Delayed Locking..........................................2-10
Locks.......................................................... 2-8
Power Door Locks......................................... 2-9
Programmable Automatic Door Locks.............2-10
Rear Door Security Locks.............................2-12
Rear Doors.................................................2-13
Driver
Position, Safety Belt.....................................1-16
DRIVER DOOR AJAR.....................................3-68
Driver Information Center (DIC).........................3-55
DIC Operation and Displays..........................3-55
DIC Warnings and Messages........................3-66
Driving
At Night.....................................................4-37
City...........................................................4-42
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-43
Hill and Mountain Roads..............................4-45Driving (cont.)
In Rain and on Wet Roads...........................4-39
Winter........................................................4-47
Driving Across an Incline..................................4-32
Driving Downhill..............................................4-31
Driving in Mud, Sand, Snow or Ice....................4-35
Driving in Water..............................................4-36
Driving On Grades..........................................4-93
Driving on Off-Road Hills.................................4-26
Driving on Snow or Ice....................................4-47
Driving Through Deep Standing Water...............4-40
Driving Through Flowing Water.........................4-41
Driving Uphill..................................................4-28
Driving with a Trailer.......................................4-91
Dual Automatic Climate Control System.............3-26
Dual Climate Control System............................3-22
Dual Stage Air Bags........................................1-74
Dual Tire Operation.........................................5-85
DVD
Cleaning the Video Screen..........................3-131
Distortion..................................................3-129
Rear Seat Entertainment System..................3-115
DVD Player..................................................3-116
E
Easy Exit Seat...............................................2-70
Electrical System
Add-On Equipment.....................................5-125
5

Electrical System (cont.)
Fuses and Circuit Breakers.........................5-126
Power Windows and Other Power Options....5-126
Windshield Wiper Fuses.............................5-126
Electronic Transfer Case..................................2-44
Emissions Inspection and Maintenance
Programs...................................................3-51
Engine
Air Cleaner/Filter.........................................5-23
Battery.......................................................5-52
Check and Service Engine Soon Light............3-49
Coolant......................................................5-33
Coolant Heater............................................2-25
Coolant Temperature Gage...........................3-46
Engine Compartment Overview......................5-12
Exhaust.....................................................2-53
Fan Noise..................................................5-44
Oil .............................................................5-18
Overheating................................................5-36
Starting......................................................2-23
ENGINE COOLANT HOT.................................3-68
Engine Hour Meter Display...............................3-35
Engine Oil Additives........................................5-21
ENGINE OVERHEATED..................................3-68
Entertainment System
Cleaning the Video Screen..........................3-131
DVD Distortion..........................................3-129
Entry Lighting.................................................3-19
Environmental Concerns..................................4-24
Event Data Records (EDR)..............................7-10Exit Lighting...................................................3-19
Express Down Windows..................................2-17
Extended Cab................................................1-58
Extended Cab and Crew Cab...........................1-55
Extender, Safety Belt.......................................1-32
Exterior Lamps...............................................3-14
F
Fifth Wheel and Gooseneck Trailering................4-90
Filter
Engine Air Cleaner......................................5-23
Finding a Program Type (PTY) Station
(RDS and XMŸ).......................3-80, 3-92, 3-105
Finding a Station..................3-75, 3-78, 3-90, 3-103
Finish Care..................................................5-120
Finish Damage.............................................5-122
Five-Speed (VORTECŸ 4300 V6 and
4800 V8 Engines)........................................2-31
Five-Speed (VORTECŸ 6000 V8 Engine)...........2-30
Fixed Mast Antenna.......................................3-131
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-95
Flat Tire, Changing.........................................5-96
Fluid
Automatic Transmission........................5-25, 5-28
Manual Transmission....................................5-31
Power Steering...........................................5-45
6

Headlamps (cont.)
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-66
Halogen Bulbs............................................5-64
Pickup Box Identi®cation and Fender Marker
Lamps....................................................5-70
Roof Marker Lamps.....................................5-67
Headphones.................................................3-122
Heated Seats................................................... 1-6
Heating.........................................................3-31
Heavy-DutyTrailer Wiring Harness Package........4-96
Highway Hypnosis...........................................4-44
Hill and Mountain Roads..................................4-45
Hitches..........................................................4-88
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-7
How to Add Coolant to the Coolant Surge Tank
for Gasoline Engines....................................5-41
How to Add Fluid............................5-27, 5-30, 5-32
How to Check........................5-25, 5-28, 5-31, 5-85
How to Check and Add Fluid............................5-33
How to Check Lubricant...................................5-59
How to Check Power Steering Fluid..................5-46
How to Inspect...............................................5-23
How to Use This Manual...................................... iiHow to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-32
Hydroplaning..................................................4-40
I
If No Steam Is Coming From Your Engine..........5-38
If Steam Is Coming From Your Engine...............5-37
If the Light is Flashing.....................................3-50
If the Light Is On Steady.................................3-50
If You Are Caught in a Blizzard.........................4-49
If You Are Stuck in Sand, Mud, Ice or Snow.......4-51
If You Do Decide To Pull A Trailer.....................4-71
Ignition Positions.............................................2-22
Infants and Young Children, Restraints...............1-35
In¯ation - Tire Pressure...................................5-84
Instrument Panel
Cluster.......................................................3-34
Overview..................................................... 3-4
Instrument Panel Brightness Control..................3-19
Instrument Panel Fuse Block..........................5-126
Interior Lamps................................................3-19
J
Jump Starting.................................................5-53
8

M
Maintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill.........................................6-11
At Least Once a Month................................6-11
At Least Once a Year..................................6-12
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km).......................6-11
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-8
Maintenance Record....................................6-19
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-17
Owner Checks and Services.........................6-10
Recommended Fluids and Lubricants.............6-14
Scheduled Maintenance................................. 6-4
Using Your................................................... 6-3
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-95
Making Turns.................................................4-92
Malfunction Indicator Light................................3-49
Manual Seats................................................... 1-3
Manual Selectable Ride...................................4-11
Manual Transfer Case.....................................2-36
Manual Transmission.......................................2-24
Fluid..........................................................5-31
Operation...................................................2-30Manual Transmission (cont.)
Manual Windows............................................2-16
Matching Transmitter(s) to Your Vehicle............... 2-6
Memory Seat.................................................2-69
Message
DIC Warnings and Messages........................3-66
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands)....................................................... 7-5
Mirrors
Automatic Dimming Rearview with Compass
and Temperature Display...........................2-57
Automatic Dimming Rearview with OnStar
ž,
Compass and Temperature Display.............2-55
Manual Rearview Mirror................................2-54
Outside Automatic Dimming Mirror.................2-63
Outside Camper-Type Mirrors........................2-60
Outside Convex Mirror.................................2-64
Outside Curb View Assist Mirrors...................2-63
Outside Heated Mirrors................................2-64
Outside Manual Mirrors................................2-60
Outside Power Camper-Type.........................2-62
Outside Power Foldaway Mirrors....................2-62
Outside Power Mirrors..................................2-61
Outside West Coast-Type Mirrors...................2-61
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
10

Tires (cont.)
Wheel Alignment and Tire Balance.................5-91
Wheel Replacement.....................................5-92
When It Is Time for New Tires......................5-88
To Use the Engine Coolant Heater....................2-25
Tonneau Cover...............................................2-67
Top Strap......................................................1-43
Top Strap Anchor Location...............................1-45
Torque Lock (Automatic Transmission)...............2-51
Total Weight on Your Vehicle's Tires..................4-88
Tow/Haul Mode Light.......................................3-53
Tow/Haul Mode, Overdrive Disable....................3-53
Tow/Haul Mode
(Automatic Transmission)..............................2-29
Towing
Power Take-Off (PTO)................................4-101
Recreational Vehicle.....................................4-54
Towing a Trailer..........................................4-70
Your Vehicle...............................................4-53
Traction
Assist System (TAS)...................................... 4-9
Manual Selectable Ride................................4-11
Off Light.....................................................3-45
TRACTION ACTIVE........................................3-72
Trailer
Recommendations.......................................4-70
Trailer Brakes.................................................4-91
Trailer Wiring Harness.....................................4-95
TRANS HOT IDLE ENGINE
(Allison Transmission
žOnly)..........................3-73Transfer Case................................................5-60
Transmission
Fluid, Automatic..................................5-25, 5-28
Fluid, Manual..............................................5-31
Temperature Gage.......................................3-47
Up-Shift Light..............................................3-43
TRANSMISSION HOT.....................................3-72
Transmission Operation, Automatic....................2-26
Transmission Operation, Manual........................2-30
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-12
Transportation Options...................................... 7-8
Traveling to Remote Areas...............................4-24
Trip Information Button....................................3-56
Trip Odometer................................................3-35
Truck-Camper Loading Information....................4-68
Turn and Lane Change Signals.......................... 3-8
TURN SIGNAL ON.........................................3-73
Turn Signal/Multifunction Lever........................... 3-7
Turn Signals When Towing a Trailer..................4-93
Two-Tiered Loading.........................................4-63
U
Underhood Fuse Block...................................5-129
Understanding Radio Reception.......................3-129
Uniform Tire Quality Grading............................5-90
United States................................................... 7-4
Up-Shift Light.................................................3-43
16