service GMC SIERRA 2005 Repair Manual

Pickup Conversion to Chassis Cab
General Motors is aware that some vehicle owners may
consider having the pickup box removed and a
commercial or recreational body installed. Before you do
so, rst contact GM Customer Assistance for information
on such conversions specic to this vehicle. Owners
should be aware that, as manufactured, there are
differences between a chassis cab and a pickup with
the box removed which may affect vehicle safety.
The components necessary to adapt a pickup to permit
its safe use with a specialized body should be
installed by a body builder in accordance with the
information available from GM Customer Assistance.
SeeCustomer Assistance Offices on page 7-4.
Towing
Towing Your Vehicle
Consult your dealer or a professional towing service if
you need to have your disabled vehicle towed. See
Roadside Assistance Program on page 7-5.
If you want to tow your vehicle behind another vehicle
for recreational purposes (such as behind a motorhome),
see “Recreational Vehicle Towing” following.
Recreational Vehicle Towing
Recreational vehicle towing means towing your vehicle
behind another vehicle – such as behind a motorhome.
The two most common types of recreational vehicle
towing are known as dinghy towing, towing your vehicle
will all four wheels on the ground, and dolly towing,
towing your vehicle with two wheels on the ground and
two wheels up on a device known as a “dolly”.
With the proper preparation and equipment, many
vehicles can be towed in these ways. See “Dinghy
Towing” and “Dolly Towing” following.
Here are some important things to consider before you
do recreational vehicle towing:
What’s the towing capacity of the towing vehicle?
Be sure you read the tow vehicle manufacturer’s
recommendations.
How far will you tow? Some vehicles have
restrictions on how far and how long they can tow.
Do you have the proper towing equipment?
See your dealer or trailering professional for
additional advice and equipment recommendations.
Is your vehicle ready to be towed? Just as you
would prepare your vehicle for a long trip, you’ll
want to make sure your vehicle is prepared to be
towed. SeeBefore Leaving on a Long Trip on
page 4-41.
4-62

Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. SeeScheduled Maintenance on
page 6-4for more information. Things that are especially
important in trailer operation are automatic transmission
uid (don’t overll), engine oil, axle lubricant, belt,
cooling system and brake system. Each of these is
covered in this manual, and the Index will help you nd
them quickly. If you’re trailering, it’s a good idea to
review these sections before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
Your vehicle is equipped with one of the following wiring
harnesses for towing a trailer or hauling a slide-in
camper.
Basic Trailer Wiring
All regular, extended cab and crew cab pickups have an
eight-wire trailer towing harness.For vehicles not equipped with heavy duty trailering, the
harness is clipped to the vehicle’s frame behind the
spare tire mount. The harness requires the installation
of a trailer connector, which is available through
your dealer.
If your trailer is equipped with electric brakes, you can
get a jumper harness (electric trailer brake control)
with a trailer battery feed fuse from your dealer.
If you need to tow a light-duty trailer with a standard
four-way round pin connector, you can also get an
adapter form your dealer.
4-92

Electric Brake Control Jumper
{CAUTION:
Be sure to use only the correct trailer brake
harness, the one intended for use on your
vehicle. If you use some other trailer brake
harness, even if it seems to t, your trailer
brakes may not work at all. You could have a
crash in which you or others could be injured.
Use only the trailer brake harness intended for
your vehicle. If it is no longer available to you,
be sure to get a proper replacement from
your dealer.This harness is included with your vehicle as part of the
heavy-duty trailer wiring package.
This harness is for an electric brake controller and
includes a trailer battery feed fuse. It should be installed
by your dealer or a qualied service center.
4-95

Service............................................................5-4
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside
of Your Vehicle...........................................5-6
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specications....................................5-7
California Fuel...............................................5-7
Additives.......................................................5-7
Fuel E-85 (85% Ethanol).................................5-8
Fuels in Foreign Countries...............................5-9
Filling Your Tank..........................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-20
Engine Oil Life System (Gasoline Engine)........5-23
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30
Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-37
Engine Overheating.......................................5-37
Overheated Engine Protection Operating
Mode (V8 Engines Only)............................5-39
Cooling System............................................5-40
Engine Fan Noise.........................................5-45
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-48
Brakes........................................................5-49
Battery........................................................5-52
Jump Starting...............................................5-53
Rear Axle.......................................................5-58
Four-Wheel Drive............................................5-58
Front Axle......................................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Bulb Replacement..........................................5-62
Halogen Bulbs..............................................5-62
Headlamps..................................................5-63
Front Turn Signal, Sidemarker and
Daytime Running Lamps.............................5-64
Roof Marker Lamps......................................5-65
Section 5 Service and Appearance Care
5-1

Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp.......................................5-67
Pickup Box Identication and Fender
Marker Lamps...........................................5-69
Taillamps.....................................................5-69
Replacement Bulbs.......................................5-71
Windshield Wiper Blade Replacement..............5-72
Tires..............................................................5-72
Tire Sidewall Labelling...................................5-74
Tire Terminology and Denitions.....................5-77
Ination - Tire Pressure.................................5-79
Dual Tire Operation.......................................5-82
Tire Inspection and Rotation...........................5-83
When It Is Time for New Tires.......................5-85
Buying New Tires.........................................5-86
Uniform Tire Quality Grading..........................5-87
Wheel Alignment and Tire Balance..................5-88
Wheel Replacement......................................5-88
Tire Chains..................................................5-90
If a Tire Goes Flat........................................5-91
Changing a Flat Tire.....................................5-92
Removing the Spare Tire and Tools................5-93
Removing the Flat Tire and Installing
the Spare Tire..........................................5-97Secondary Latch System..............................5-105
Storing a Flat or Spare Tire and Tools...........5-109
Spare Tire.................................................5-112
Appearance Care..........................................5-112
Fabric/Carpet..............................................5-113
Vinyl.........................................................5-114
Leather......................................................5-114
Instrument Panel.........................................5-115
Interior Plastic Components..........................5-115
Glass Surfaces...........................................5-115
Care of Safety Belts....................................5-115
Weatherstrips.............................................5-115
Washing Your Vehicle..................................5-116
Cleaning Exterior Lamps/Lenses....................5-116
Finish Care................................................5-116
Windshield and Wiper Blades.......................5-117
Aluminum or Chrome-Plated Wheels..............5-117
Tires.........................................................5-118
Sheet Metal Damage...................................5-118
Finish Damage...........................................5-118
Underbody Maintenance...............................5-119
Chemical Paint Spotting...............................5-119
Vehicle Care/Appearance Materials................5-119
Section 5 Service and Appearance Care
5-2

Vehicle Identication.....................................5-120
Vehicle Identication Number (VIN)................5-120
Service Parts Identication Label...................5-121
Electrical System..........................................5-121
Add-On Electrical Equipment.........................5-121
Windshield Wiper Fuses...............................5-121
Power Windows and Other
Power Options........................................5-122Fuses and Circuit Breakers..........................5-122
Instrument Panel Fuse Block........................5-122
Center Instrument Panel Fuse Block..............5-124
Underhood Fuse Block................................5-125
Capacities and Specications........................5-130
Section 5 Service and Appearance Care
5-3

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
5-4

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-80.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-18.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-5

Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This may cause wind
noise and affect windshield washer performance. Check
with your dealer before adding equipment to the
outside of your vehicle.
Fuel
If your vehicle has a diesel engine, see “Diesel Fuel
Requirements and Fuel System” in the Diesel Engine
Supplement.
For vehicles with gasoline engines, please read this.
Gasoline Octane
For all except vehicles with the 6000 V8 (VIN Code N)
engine, use regular unleaded gasoline with a posted
octane of 87 or higher. If the octane is less than 87, you
may get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you might damage your
engine. A little pinging noise when you accelerate or drive
uphill is considered normal. This does not indicate a
problem exists or that a higher-octane fuel is necessary.
If you are using 87 octane or higher-octane fuel and hear
heavy knocking, your engine needs service.
If you have the 6000 V8 (VIN Code N) engine, use
premium unleaded gasoline with a posted octane of
91 or higher for best performance. You may also
use middle grade or regular unleaded gasoline rated at
87 octane or higher, but your vehicle’s acceleration
may be slightly reduced. If the octane is less than 87,
you may get a heavy knocking noise when you drive.
If this occurs, use gasoline rated at 87 octane or higher
as soon as possible. Otherwise, you might damage
your engine.
5-6

Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors does
not recommend the use of such gasolines. Fuels
containing MMT can reduce the life of spark plugs and
the performance of the emission control system may
be affected. The malfunction indicator lamp may turn on.
If this occurs, return to your authorized GM dealer
for service.
Fuel E-85 (85% Ethanol)
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 5-120.If your vehicle has the 5.3L V8 engine (VIN Code Z
only), you may use either regular unleaded gasoline or
ethanol fuel containing up to 85% ethanol (E-85);
also seeFuel on page 5-6. In all other engines, including
the 5.3L V8 (VIN Code T), use only regular unleaded
gasoline.
Only vehicles that have the 5.3L V8 engine (VIN Code Z)
may use 85% ethanol fuel (E-85). General Motors
encourages the use of E-85 in vehicles that are designed
to use it. The ethanol in E-85 is a “renewable” fuel,
meaning it is made from renewable sources such as corn
and other crops.
Many service stations will not have an 85% ethanol fuel
(E-85) pump available. The U. S. Department of
Energy has an alternative fuels website
(http://www.afdc.doe.gov/refueling_mapsite.shtml) that
can help you nd E-85 fuel. Those stations that do have
E-85 should have a label indicating ethanol content.
Do not use the fuel if the ethanol content isgreaterthan
85%. Your vehicle may not operate properly if the
ethanol content is greater than 85%.
5-8