Oil pan gasket HONDA CIVIC 1996 6.G Workshop Manual

Cylinder Head
Installation (cont'dl
Position the camshaft correctly (see page 6-20).
Tighten the cylinder head bolts sequentially in four
steps.
rsr st.p: O - @ 20 N.m (2.0 kgf.m, 14 lbf'ft|
2nd srep: O - @ 49 N.m (5.0 kgf.m, 36 tbtft)
3rd stop; O - @ 67 N.m {6.8 kgf.m, /r9 lbl'ft}
4th st6p: O, O 67 N.m 16.8 kgf.m, 49 tbf.ftl
NOTE:
. We recommend using a beam-type torque
wrench, When using a preset-type torque wrench.
be sure to tighten slowly and not to overtighten.
. If a bolt makesany noisewhileyou aretorquing it,
loosen the bolt, and retighten it from the 1st step,
CYLINDER HEAD BOLTS TOROUE SEOUENCE:
Install the intake manifold and tighten the nuts in a
crisscross pattern in two or three steps, beginning
with the inner nuts (see pages 9-2 thru 9-4).
. Always use a new intake manifold gasket.
Install the exhaust manifold and tighten the nuts in
a crisscross pattern in two or three steps, beginning
with the inner nut {see pages 9-6 and g-7).
. Always use a new exhaust manifold gasket.
Install the exhaust manifold bracket. lnstall the
exhaust pipe A and the bracket, then install the cover.
4.
6-46
\-
(
7.Installthe timing belt (see page 6-20).
Adjust the valve clearance (see page el2),
Install the head cover gasket in the groove of the
cylinder head cover, Seat the recesses for the
camshaft first, then work it into the groove around
the outside edges.
NOTE:
. Before installing the head cover gasket, thor-
oughly clean the seal and the groove.
. When installing, make sure the head cover gas-
ket is seated securely in the corners of the
recesses wath no gap.
COBNERS OFTHE RECESS
CORNERS OFTHE REcEss covEB
Apply liquid gasket to the head cover gasket at the
four corners of the recesses.
NOTE:
. Use liquid gasket, Pan No. 08718 - 0001 or 08718- 0003.
. Check that the mating surfaces are clean and dry
before applying liquid gasket.
. Do not install the parts if five minutes or more
have elapsed since applying liquid gasket.
Instead, reapply liquid gasket after removing old
residue.
. After assembly, wait at least 30 minutes before
filling the engine with oil.
8.
9.
I
10.

lllustrated Index
I runricate att internal parts with engine oil during reassembly'
NOTE:
o Apply liquid gaskettothe mating surfaces ofthe right side cover and oil pumpcase before installingthem'
. Use liquid gasket, part No 08718-0001 or08718-0003'
. Clean the oil pan gasket mating surfaces betore installing the oil pan
81642 engine:
DRAIN BOLT44 N,m {4.5 kgf'm,33 lbt'ft)
6 x 1.0 mm'11 N.m (1.1 kgI'm,
I tbl.ft)
OIL PANReter to page 7 27when installing.
6 r 1.O mm12 N.m t1.2 kgl'm, 8 7 lbf'lt)
OIL PAN GASKET
BUFFLE PLA
12 x 1.0 mm103 N.m {10.5 kgf'm,
76 tbr.ft)
6 x 1.0 mm11 N.m (1 .1 kgf.m,
8 tbI.fr)
GASKETReplace.FLYWHEEL(M/TI
12 x 1.0 mm
74 N.m (7.5
kof.m, 54 lbf'ft)
1^c{Eb\%^ t*^
*o"rr^--(Wffi
oa*,trto2,.w
FLYWHEEL COVER
IM/T)
DRIVE PLATECOVER (AiT)
11 x 1.5 mm76 N.m (7.9 kgf'm, 56 lbf'ft)
Apply engine oil to the bolt
threads.NOTE: After torqurngeach cap, turn crankshaft
to check for binding.
MAIN EEARING CAP
MAIN BEARINGSSelection, page 7_10
NOTE: New main bearings musl
be selected bY matching crank
and block identification markrngs
CRANKSHAFTInstallation, Page 7'23
OIL JET BOLT16 N.m 11.6 kgf'm, 12 lbl'ft)
OIL JETInspection, Page 8_10
Check for cracks
6x1.0mm11 N.m {1.1 kgf'm, I lbf'ft}
CRANKSHAFT OIL SEAL
Installation,pagesl 22 andl 29
Replace-
DOWEL PINOIL PUMPOverhaul, page 8-'l1Removal/lnspection,page 8-13.Apply liquid gasket
to mating surlace.RIGHT SIDE COVERApply liquid gasket
to mating surface.
THRUST WASHERS8 x 1.25 mm24 N.m {2.4 kgf.m, 17 lbf'ft)Grooved sides face outward
NOTE: Thrusr washer thickness
is tixed and must not be changed
by grinding or shimming
O-RINGReplace
CRANKSHAFT SEAL11 N.m {1.1 kgf'm, lnstallation, pages 7'29 and I 14
a lbt.ltl Heplace. (cont'd)
d#*

lllustrated Index
(cont'dl
I Luoricate att internal parts with engine oil during reassembly.
NOTE:
' Apply liquid gasket to the mating surfaces ofthe rightside coverand oil pumpcase before installingthem.. Use liquid gasket, part No. 08718 - 0001 or 087,18 _ OOO3.. Clean the oil pan gasket mating surfaces before installing it.
D16Y7 engine:6 x 1.0 mm12 N.m (1.2 kgt.m.8.7 tbf.tr)DRAIN BOLT44 N.m {4.5 kgt.m.33 tbt.ttl
,(
I
I
OIL PAN GASKETFLYWHEEL COVERIM/T)6x 1.0 mm12 N.m ('l .2 kgt.m, 8.7 tbt.trl
OIL PANRefer to page 7-27
Apply liquid gasker tothese points.
Replace.
WASHERReplace.12 x '1.0 mm118 N.m{12.0 kgt.m, 87 tbf.tr}
11 x 1.5 mm51 N.m15.2 kgl.m,38lbtftl
Apply engine oilto the boltthreads.NOTE: After torquingeach cap, turn the crankshaftto check for binding.
MAIN BEARINGSSelection, page 7-10
MAIN BEARING CAP
CRANKSHAFTInstallation, page 7 23
NOTE: New main bearings mustbe selected by matching crankand block identification markings.
6 r 1.0 mm11 N.m {1.1
6 x 1.0 mm11 N.m 11.1
ksI.m, 8 lbt.ft)
OIL SCREEN
kgt.m, 8 lbf.trl
Check for cracks.
CRANKSHAFT OIL SEALInstallation,pages 1 22 a^d 7-29
\:eprace'
GASKETReplace.
6 x 1.O mm11 N.m {1.1 kgt.m,8 rbt.frl
RIGHT SIDE COVERApply liquid gasker1o matrng surface,
OIL PUMPOverhaul, page 8-12Bemoval/lnspection,page 8-13
DOWEL PIN
WASHERSGrooved sides face outward.NOTE: Thrust washer thicknessis fixed and must not be changedby grinding or shimming.
CRANKSHAFT SEAL
l.j"Ji:l"^ pages z.2e --.S)
Replace.
6 x 1.0 mm11 N.m {1.18 tbt.fr)
7-4
BREATHING PORT COVERMOUNT BOLTS6 x 1.0 mm11 N.m {1.1 kgt.m, 8 tbf.fr}Apply liquid gasker tothe boh threads.
DOWEL PIN

D16Y5, D16Y8 engines:
DRAIN BOLT39 N.m 14.0 kgt'm,
Apply liquid gasket to
these points.
OIL PANRefer to page 7-25
when installing.WASHERReplace.
29 lbl.tt)
\
\^
6 x 1.0 mm q%
P
I
FLYWHEEL COVER(M/T}
12 x 1.0 mm118 N.m(12.0 kgt.m, 87 lbt'ft)
FLYWHEEL (M/TI
t2 N.m 11.2 kgf'm,
8.7 lbl.ftl
11 x 1.5 mm
51 N.m(5.2 kgf'm, 38 lbf ftl
Apply engine oiltothe bolt
threads.NOTE: Aftertorquingeach cap, turn crankshaft
to check for binding.
MAINBEARING
MAIN BEARINGSSelection, page 7-10NOTE: New main bearings must
be selected by matching crank
"nJ lr."i io"irriti"",ion-markings. --------*-i6{\
CRANKSHAFTInstallation, page 7-23
6 r 1.0 mm11 N.m (1 1 kgf'm, I lbf'ttl
OII PAN GASKETReplace.
DRIVE PLATE COVER
{A/T or CVT)
12 r 1.0 mm
74 N.m
17.5 kgl.m, 54 lbf'ft)
DBIVE PLATE {A/T or CVTI
Check for cracks
6 x 1.O mm11 N.m {1.1 kgl'm,
8 tbl.ftl
CRANKSHAFT OIL SEAL
lnstallation,pages 7'?1 and '1 '28
Replace.
RIGHT SIDE COVER
Apply liquid gasket
to mating surface.
OIL SCREEN
GASKETReplace.
OIL PUMPOverhaul, page 8_12Removal/lnspection,page 8-13Apply liquid gasket
to mating surface.
DOWEL PIN
WASHEFS
Grooved sides tace outward
NOTE: Thrust washer thickness
is fixed and must not be changed
bV grinding or shimming.
CRANKSHAFT SEALInstallation, pages 7 29
and 8-14Replace.
BREATHING PORT COVER
MOUNT BOLTS6 x 1.O mm11 f{..n (1.1 kgf'm, 8 lbf'fl)
Apply liquid gasket to
the bolt threads.
O.RINGReplace.
6 x 1.0 mm
11 N.m (1 1 kgl'm,
8 tbr.ftl
(cont'd)
7-5
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OOWEL PIN

CrankshaftOil Pan
Installation (cont'd)
NOTE:
. Apply a light coat of oil to the crankshaft and iothe lip of seal.. Use new O-rings and apply oil when installingthem.
10. lnstallthe oil screen.
816A2 engine:
6 x 1.O mml l N'm (1 .1 kgl.m,8 tbt.Irl
,.//
{ / cor*rt(..ao Replace.
t(^^
11 N.m 11 .1 kgf.m,a lbl'ltl ,/.rB tbt4tl /
*P/
& ^/t
O.RINGReplace.
OtL PutitP
D16Y5, D16Y7, D16Y8 engines:
24 N.m (2.4 kgf.m,'17 lbl.fr)
kgf.m,
OIL SCREEN
6 x 1.0 mm1 1 N.m {1 .1 kgf.m,
6x1.0mm11 N.m {1.18 tbt.rr)
I
Ia lbf.fr)
DOWEL PIN
rT
lle/ OIL PUMP6 x 1.0 mm11 N.ml l.1 kgf'm, a lbf.frl
7-26
Installation
D16Y5, Dl6Yg engines:
1. Install the oil pan gasket on the oil pan.
OIL PANGASKETReplace.
OIL PAN
I

2. Apply liquid gasket to the block mating surfaces of
the oil pan, then install it. Apply liquid gasket to the
shaded areas.
NOTEI
. Use liquid gasket part No. 087 18 - 0001 or
08718 - 0003.
. Check that the mating surfaces are clean and dry
before apPlying liquid gasket.
. Apply liquid gasket as an even bead, centered
between the edges ol the mating surface'
. To prevent leakage of oil, apply liquid gasket to
the inner threads of the bolt holes
. Do not install the parts if five minutes or more
have elapsed since applying the liquid gasket
lnstead, reapply liquid gasket after removing the
old residue
. After assembly, wait at least 30 minutes before
filling the engine with oil.
Tighten nuts finger-tight
below.
OIL PAN
at six points as shown
I
3.
4. Tighten all bolts and nuts, starting from nut @, clock-
wise in three steps.
NOTE: Excessive tightening can cause distortion of
the oil pan gasket and oil leakage.
Torque: 12 N'm {1.2 kgt'm,8.7 lbf'ft|
816A2, D16Y7 engines:
1. Apply liquid gasket on the oil pump and right side
cover mating areas as shown below.
NOTE:
. Use liquid gasket, part No. 08718 - 0001 or
08718 - 0003.
. Check that the mating surfaces are clean and dry
before applying liquid gasket
. Apply liquid gasket as an even bead, centered
between the edges ol the mating surface'
. To prevent oil leakage, apply liquid gasket to the
inner threads of the bolt holes
. Do not install the parts if five minutes or more
have elapsed since applying the liquid gasket
Instead, reapply liquid gasket after removing the
old residue.
. Aftel assembly, wait at least 30 minutes before
filling the engine with oil.
CYLINDERELOCKApply liquid gasket
to these pornts-
Apply liquid gasket
to these pornts.
(cont'd)
7 -27

Oil Pan
lnstallation (cont'dl
Install the oil pan gasket and oil pan
NOTE:
a Use a new oil pan gasket.. Install the oil pan no more than five minutesafter applying liquid gasket.
816A2 engine:
OIL PANGASKETR€place.
Apply liquidgasKet tothese points.
Apply liquid gaskerto these points.
OIL PANGASKETBeplace.
7-28
\
3, Tighten the bolts and nuts finger tight at six pointsas shown below.
Tighten all bolts and nuts, starting from nut O.clock wise in three steps.
NOTE: Excessive tightening can cause distortion ofthe oil pan gasket and oil leakage.
Torque: 12 N.m {1.2 kgf.m, 8.7 lbf.ft)
4.

lllustrated Index
NOTE:
. Use new O-rings when reassembling
. Apply oil to O-rings before installation
. Use liquid gasket, Part No 08718 - 0001 or 08718 -
0003.
CAUTION: Do not overiighten the drain bolt.
6x1.0mm12 N.m (1.2 kqtm,8.7 lbl.ftl. Clean the oil
Ing.
B1642 engine:
pan gasket mating surlaces before install-
WASHERRePlace'
DRAIN BOLT44 N.m (4.5 kgl'm,33 lbt'ft)
Do not overtrghten.
6x1.0mm11 N.m (1.1 kgtm,
OIL PANReler to page 7'27
when installing.
OIL PANGASKETReplace-
6x1.0mm11 N'm (1.1 kgl.m,8 lbf.ft)
OIL BREATHERCHAMEER8
otLSCREEN
GASKETReplace.
€!
fl
[50
BAFFLE PLATE
OIL JET BOLT16 N'm 11.6 kgf.m, 12lbt'ttl
OIL JETInspection, page 8-10
8x1+5mm24 N.d\l2.il kgf.ft,t7 tbtft)
OIL FILTERReplace.
ENGINE OIL PRESSURE SWITCH
Pipe Taper) 28 Threads/inch Clean
Use proper liquid sealant.
6x1.0mm11 N.m 11.1 kgt m,8 tbt.frl
Overhaul. page 8'11Removal/lnspection, Page 8-13
Apply liquid gasket to (cont,d)mating surface of engine block
Replacemenl, page 8-8
Replace.
8-3

lllustrated Index
(cont'dl
NOTE:
. Use new O-rings when reassembling.. Apply oil to O-rings before instaltal|on.. Use liquid gasket, Part No. 08718 0001 or 0e7190003.
. Clean the oil pan gasket mating surfaces before install_ing.
. Apply liquid gasket to the recesses of the oil pan gasket (see page 7-27).
D16Y7 €ngine:
OIL PUMPOverhaul, page 8-12Inspection, page 8 13Apply liquid gaskerto the mating surfaceof the block.
DOWEL PIN
CAUTION: Do not overtighten the drain bolt.
ENGINE OIL PBESSURE SWITCH18 N.m (1.8 kgtm, 13 tbt.trl1/8 in. BSPT (BritishStandard Pipe Taper)28 threads/inch. Useproper liquid sealant.
O-BINGReplace.
OIL BREATHERCHAMBER
6x1.0mm'11 N.m { 1.1 ksnm,8 tbtft)
6x1.0mm1l N.m {1.1 kgf-m,8 tbf.ftl
ll
OIL PANGASKETBepiace.
OIL PANRefer to page 7-27when installing.
6x1.0mm11 N m (1.1 kgt.m,8 tbl.ftlApply liquid gasket to
6 x 1.0 mml2 N.m {1.2 kgtm, 8.7 tbf.ft)
DRAIN BOLT44 N.m {4.5 kgtm, 33 tbf.ft}Do not ovenighten.
a
8-4

NOTE:
. Use new O-rings when reassembling.
. Apply oil to O-rings before installation.
. Use liquid gasket, Part No 08718 - 0001 or 08718 -
0003.
. Clean the oil pan gasket mating surfaces before install-
Ing.
D16Y5, D16Y8 engines:
O.RINGReplace.
OIL PUMPOverhaul, Page 8 12
Inspection, Page 8 13 OOWEL PINApply liquid gasket
to the mating surface
of the block.
CAUTION: Do not overtightsn the drain bolt.
ENGINE OIL PRESSURE SWITCH18 N,m l'1.8 kgf.m, 13 lbf.ftl
1/8 in. ESPT (British
Standard Pipe Taper)28 Threads/inch. useproper liquid sealant.
O-RING
OIL BREATHERCHAMBER
6x1.0mm11 N.m {1.1 kgf.m,I tbt'ftl
6 x'1.0 mm11 N.m ('1.1 |8 tbf.ft)
GASKETReplace.
FILTERReplacement, page 8_8
BAFFL€ PLATE
6x1.0mm11N.m 11.1 kgl.m,8 tbf.ftl
6x1.0mm11 N.m 11.1 kg{'m,
8 rbf.ftl
OIL PANGASKETFeplace.
OIL PANReler to page 7 26when installing.
\3
6x1.0mm12 N.m {1.2 kg{.m,8.7 lbf ftl
BOLT39 N.m (4.0 kgf.m.29lbtftlDo not overtighten.
\
8-5