gear shift HONDA CIVIC 1997 6.G Workshop Manual

)
CavityWireTest conditionTest: Desired resultPossible cause if result is not obtained
BRNA/VHTUnder all conditionsCheck for resistance to ground:
There should be 80 - 120 O.
Fau lty actuator solenoid
Poor ground (G202)
An open in the wire
1BRNUnder all conditionsCheck for resistance to ground:
There should be 40 - 60 0.
11BRN/BLKUnder all conditionsCheck for resistance to ground:
There should be 70 - 110 0.
2GRY
lgn jtion switch ON (ll),
main switch ON and
brake pedal pushed,
then released
Check for voltage to ground:
There should be 0 V with the Pedal
pushed and battery voltage with
the pedal released.
'Faulty brake switch
. An open In the wlre
3BLKU nderall conditionsCheck for continuitY to groundl
There should be continuity
' Poor ground (G401, G402)
. An open in the wire
5GRNA,A/HT
Brake pedal pushed,
then released
Check for voltage to groundl
There should be batterY voltage
with the Pedal Pushed. and 0 V
with the pedal released
. Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
. Faulty brake switch. An open in the wire
LT GRN/
RED
Set button pushedCheck for voltage to ground:
There should be batterY voltage.
Blown No. 52 (15 A) fuse in the
under-hood fuse/relaY box
Faulty horn relay
Faulty sevresume switch
Faulty cable reel
An open in the wire7LT GRN/
BLK
Resume button Pushed
10RED/BLU
lgnition switch ON (ll)Attach to ground:
Cruise indicator light in the gauge
assembly should come on.
Blown bulb
Blown No. 25 (7.5 A) fuse in the
under dash fuse/relay box
Faulty dimming circuit in the
gauge assemDly
An open in the wire
BLU,A/VHT
lgnition switch ON (ll)
and main swilch ON;
raise the front of the
car, and rotate one
wheel slowly with the
other wheel blocked.
Check for voltage between the
BLUMHT @ and BLK O terminals:
There should be 0- 5 V or more
-0- 5 V or more repeatedlY
. Faulty vehicle speed sensor {VSS)
. An open in the wire
LT GRN
lgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be batterY voltage.
Blown No. 14 (7.5 A)fuse in the
under-dash luse/relaY box
Faulty main switch
An open in the wire
14PNK
A,T: Shift lever in E,
ojorE
M/T: Clutch pedal
released
Check for continuity to ground:
There should be continuity.
NOTE: There should be no conti-
nuity when the clutch Pedal is
depressed or when the shift lever
is in other positions.
Faulty A/f gear position switch
Faulty or misadjusted clutch
switch (M/T)
Poor ground (G401, G402)
An open in the wire
BLU/GRN
Under all conditionsCheck for continuity between No. I
terminal and No. 5 terminal of the
PCM connector A.
There should be continuity
. An open in the wire
*: '99 - 00 models with A,/Tl-,
23-243

lnterlock System
- Allexcept'96-'98 CVT
page 10-12.
FUSE 33{INTEBLCICKuNrI)
WHIICRN
OASH I HOOD
H:" - IlEiE" i ) iifl* 8i?[',ffii i[".tfi
;GE-st----l glD^:R-
page 10-13. I BoxL.J------ --J PHotoi
*1 = 96 D16Y8 engine: Allexceptuoupes'97 D16Y7 engine: All exceptCalifornia Coupe and CaliforniaSedan LX'97 D16Y8 engine: All exceptCoupes and Calilornia SedanD1685 engine: All*2 = '96 D16Y8 engine: AllCoupes'97 D16Y7 engine: CaliforniaCoupe, California Sedan LX'97 D16Y8 englne: AllCoupes,Calilornia Sedan'98 model: All*3 = '99 model: All
)rq
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=-CF'!,n:E!-l
Hfl*gff* i
l#?;"'" -,,;:::?i-ili:itlll:
|
= lr.u:;.Br-* i-{Ji6i1!-- !,*;L$il{:*
|
,wrn cruse;r
tr,
;"6;dii-- Lr7 r ii\l,B".i o,",,,
i-l o,"*",!
'""'o*-'' x?!
| -$-.",., .^AX-----.,'dtA--"^",."
lfl.iil F]iH*,"'i''t#'---.r=23[11
eowen.
lElJP-".'.'
-
L;tT'#:yTltijF.iu.'f, *or., ,.il3, f, iii"^'?o'
| !^:?::^?l:t:9" *r w'raeof, *2 *3
t:l*ii** ffi"""'"
! fit:'/:,:iffJff ,",'3,fii;1,1,'' 'trii'df,'
tr
I near lne snrn rever - TNTERLOCK
ll wxrneo t CONTROL UNIT
--4-------------Lt, *?,1fl92
T-----1 UNDER-FUSE 25
See Power I BOtDisilibution, : pHb'ro ss
.---- page 10-6. I 8 i, C352-----J' c419""'''A\Fi#"i: wHr/cRN see power
'[il:'ff*,,,,**
., J*:]l ., '"*""
;.-9,[ aL(BLU
GFN/
I
See A/T GearPosition Indicator
A/T GEARPOSITIONswtTcHc433
BLK I-
i-*t'
BLK1BLK
f, 9e€urutse
I
I
I
IControl
ilt:tfi'F1
'-i_:{BLKO-<(
See GroundDistribution,page 14-5.
-l#: G401PHO|O 57
Key IntedockClrcuitAllows keyint€rlocksolenoid tobe energizedunless shiftlever is in "P"
Shltt Lock ChcuilPrevents shifi bcksolenoid tromenergizing unlessbrake p€dal isd€pfessed ardacc€le{ator pedal isnot depr€ssed.
";t-,".f";,
138

- '96-'98 CVT
l-l-'l BRAKE SWTTCH r--'l THROTTLE
| | lclosed wrlh I ..-. -, I PoslrloN
l&l!fii{+f i.:1r1'jflI$s"
o""*"tr[
"o'ouloo,
".o"i I
.f# ffiqll"
jilll I lllb ;s"",
!
-
rr,.l*"- "oI
+ | i.'*-w- - - - -,r-.1 j If$$Bi,
e* !;;iiffi :,?H,,, ry*:' !fi3$lt3'
l6,i8 L"':__"f# *'_lgs,g;
fl*UB;t;"
ii'";i;'
"*l u't""
i-u;-*"--- ,s l [ltsff?.
Lj:'sri:--::l itjs[-
=ffan+'INTERLOCKCONTROLUNIT
vtEw 26
;-;5[ BLKBIUI BLKBTU See A/f Gearar< Positioni lndicator
NOTE:ln case of systemmalfunction, theshift lever can bereleased by pushingthe ignition key intothe release slot nearthe shitt lever.-------r A/T GEAR
il{t iffi'dqF"I l,'- -\-" l;#i;",;
l" i'-!
L---J.---JBLK I C433
"IYW!'" :."qsrqft
rE.===---- F-
Shltt Lock ClrcuilPrevents shift locksolenoid lrom€nergizing unleesbrake p€dal isdepressed andaccelerator pedal isnot depressed.
Key ldedockClrcultAllows k€yinterlocksolenoid tobe energizedunl6ss shittlever is in'P"
;;.r";;
ll e
138-1

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number ot
Cavities/
Golor
LocationConnects toNotes
Engine Wire Harness (Dl6Y5, D16Y8 engines): '96-98 models and '99;00 D16Y5 dM/T
c101
c102
c 103
c104
Q104
c105
c106
c107
cl 08
cl09
cl10
c1l1
cl'12
c113
c114
c'115
c116
c'117
c 118
c119
c120
c121
c122
c123
c123
c124
Q124
c125
c 126
c127
c128
c129
c130
c131
cl32
c 134
c135
c136
c137
c138
c139
c'140
c141
c142
c143
c144
c'|44
c145
c146
c147
1O-GRY
3.GRY
1-CLR
4-GRN
3-N/A
2-BLK
2-BLK
2-BLK
2-BLK
3-GRY
3-GRY
3-GRY
2.BLK
2.GRY
2-BLK
14-BLU
14-GRY
3.GRY
2-BLK
2-GRY
1O-GRY
1.BLK
2.GRY
4-GRY
8-GRY
2-GRY
2.GRY
4-GRY
2.BLK
2.BLK
2-GRY
1.BLK
2O.BRN
22.GRN
32.GRY
25.GRY
31-BLU
16.GRY
14-GRY
8.GRY
2-GFIY
2.GRY
1-GRY
2-GRY
2-BLK
2-GRY
2.BLK
3-GRY
6-GRY
2.BLK
8-GRY
2-BLK
Left side of engine compartment
Left side of engine
Middle of engineI att .i.la ^f an^i^6
Left side ot engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
[,liddle of engine
Middle ot engine
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Right side of engine compartment
Right side of engine compartment
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Nliddle of engine
Middle ot engine
Middle of engine
Middle ot engine
Middle of engine
Middle of engine
Nliddle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Below right front tootrest
Left side ot engine compartment
Left side of engine compartment
Middle of engine
liliddle ot engine
Middle of engine
Nriddle ol engine
Right side of engine compartment
Middle ol engine
Right side of engine compartment
Middle of engine
N,liddle of engine
Right side of engine compartment
Right side of engine compartment
Bight side of engine compartment
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No.4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control sol€noid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershatt speed sensor
Engine coolant temperature switch
Distributor
Engine coolant temp. sending unit
ECT sensor
Primary HO2S (sensor '1)
Primary HO2S (sensor '1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
lvlainshafl speed sensor
Lanear solenoid
Shift control solenoid valves
Starter solenoid
Junction connector
Main wire harness
ECM/PCM connector A
PCM connector B
ECM/PCNI connector C
ECM/PCl\,,| connector D
Main wire harness
Maln wire harness
Knock sensor (KS)
IAC valve
VTEC solenoid valve
VTEC pressure switch
EVAP control canister vent shut valv€
EGR control solenoid valve
Secondary gear shatt speed sensor
EGR valve
EGR valve
Drive pulley speed sensor
CVT transmission solenoid
Driven pulley speed sensor
USA
Canada
AlT
USA
'2( tr\
'3
-1 (M/r)
t\4/T'2 (Anl'1
'2 (An)'2 (Nr)'2 (AtT)
'2 (Atr)
-1 (An)-2( fi|
M/T
.1 (Arr).1 (A,T)"1 (A/r)-1 (M/r).1 (CVT),1 (cw)'1 (CVT)
203-2

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine wire Harness (Dl6Y5, Dl6Y8 engines): '99-'00 models except D16y5 w/M/T
c 101
c102
c103
cl04
c104
c105
c106
c107
c108
c109
c110
c111
cl12
c1 13
c115
c117
c118
c119
c120
c120
c12'l
cl22
c123
c124
c124
c125
c126
c127
c128
c129
c130
c'131
c133
ct34
c 135
c137
c138
c139
c 140
c142
c143
c144
c'|45
c147
1O-GRY
3.GRY
1-CLR
4-GRN
3-N/A
2.BLK
2.BLK
2-BLK
2.BLK
3-GRY
3-GRY
3.GRY
2-BLK
2.GRY
2-BLK
14-BLU
14-GRY
3-GRY
2-BLK
2-GRY
1O-GRY
8.GRY,1-BLK
2.GRY
4.GRY
4.GRY
2.GRY
2.GRY
4.GRY
2.BLK
2-BLK
2-GRY
1-BLK
2O-BRN
22-GRN
25-GRY
31-BLU
16-GRY
2-GRY
2.GRY
1-GRY
2-GRY
2-GRY
2-BLK
3.GRY
2.BLK
8-GRY
2.BLK
Left side of engine compartment
Left side of engine
Middle of engine
Left side of engine
Left side of engine
Middle ot engine
Middle of engine
N,liddle of engine
l\4iddle of engine
Middle of engine
Niliddle of engine
N,,liddle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Rjght side of engine compartment
Right side of engine compartment
Middle of engine
Mlddle of engine
l\4iddle of engine
Middle of engine
Middle of engine
[iliddle of engine
lvliddle of engine
Middle of engine
Middle of engine
l\4iddle of engine
Middle ol engine
Middle of engine
N,liddle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front tootrest
Below right front footrest
Below right lront footrest
[iliddle of engine
l\,liddle of engine
Middle of engine
Middle of engine
L4iddle of engine
Right side of engine compartment
Middle of engine
Right side of engine compartment
Right side of engine compartment
Right side ot engine compartment
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2luel injector
No. 3 fuel injector
No.4 fuel injeclor
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature switch
Distributor
Distributor
Engine coolant temp. sending unit
ECT sensor
Primary HO2S (sensor 1)
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
Mainshait speed sensor
Linear solenoid
Shift control solenoid valves
Starter solenoid
Junction Connector
Main wire harness
ECN4/PCM connector B
ECM/PCM connector C
PCM connector D
Knock sensor (KS)
IAC valve
VTEC solenoid valve
VTEC pressure switch
EGR control solenoid valve
Secondary gear shaft speed sensor
EGR valve
Drive pulley speed sensor
CVT transmission solenoid
Driven pulley speed sensor
USA
Canada
ATT
USA
'2 (An\
'1
-1 (cw)
Mft'2 lNr)'1
'2 (Afil'2 (An)'2 (Anl
Atf
t\4/T
-1 (CVr)'1 (CVT).1 (CW)-1 (CVT)'1 (CVT).1 (cw
203-4

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number ol
Cavities/
Color
LocationConnects toNotes
Main Wire Harness (Left side of dash and floor branch): '96-'97 models
c401
c402
c403
c404
c405
c406
c407
c407
c408
c409
c410
c411
c412
c413
c414
c415
c416
c417
c418
c419
c420
c421
c422
w+4J
c424
c425
c427
c428
c429
c430
c431
c432
c433
c434
lJ+OC
c437
v+.to
c439
14-GRY
4-ORN
4-NAT
14-GRY
4-NAT
8-GRY
2-GRY
2-GRY
1-BRN
1O-WHT
12-GRY
24-BLU
3-YEL
16-GRY
4.BLU
7-BRN
6.NAT
2-N/A
2-YEL
18-GRN
2O.GRN
18-GRN
7-GRN
6-GRN
4-NAT
4-WHT
8.WHT
6-WHT
4-NAT
7-NAT
3-GRY
8-GRY
4.GRY
14-GRY
2-GRY
4-GRY
26-GRY
22-GRY
1-GRN
Behind left kick panel
Behind left kick panel
Under left side ot dash
Under left side of dash
Under left side of dash
Under left side of dash
Under lett side ot dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Front of under-dash iuse/relay box
Front of under-dash fuse/relay box
Under left side of dash
Under left side of dash
Behind steering column cover
Behind steering column cover
Behind steering column cover
Behind steering column cover
Under left side of dash
Under lett side ot dash
Below front console
Below front console
Below front console
Below front console
Behind lett kick panel
Behind left kick panel
Behind under-dash fuse/relay box
Floor wire harness
Floor wire harness
Light flasher relay connector(Security)
Cruise control unit
DRL control unit connector A
DRL control unit connector B
Roof wire harness
Moonroof wire harness
Front fog light connector
Integrated control unit
Dashboard wire harness
Dashboard wire harness
SRS main harness
Data link connector
Starter cut relay
lgnition switch
Security starter cut relay conneclor
Clutch switch
Clutch interlock switch
Under-dash fuse/relay box
Underdash fuse/relay box
Under-dash fuse/relay box
Under-dash fuse/relay box
Underdash fuse/relay box
Horn relay
Brake switch
Combination wiper switch
connector A
Combination wiper switch
connector B
Combination light swilch
connector A
Combination light switch
connector B
Cable reel
lnterlock control unit
Secondary heated oxygen sensor
sub-narness
A,/T gear position switch
Shift lock solenoid
Park pin switch and A,/T gear
position console light
TCM connector A
TCM connector B
Under-dash luse/relay box
ABS
Optional
Canada
Canada-2
'4
Optional
AtT
M/T
Optional'5
M/T
Atl
'6
AN
AN
Atf
CVT
CVT
G401Left kick panelBody ground, via main wire
harness
.2: Without moonroof .5: M/T (with cruise control or for D16Y5 engine)"4: With moonroof .6: With secondary heated oxygen sensor (HO2S)
203-20

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotess
Main Wire Harness (Left side of dash and tloor branch): '98 model and all GX models
c401
c402
c403
c404
c405
c406
Q407
c407
c407
c408
c409
c410
c411
c412
c413
c414
c415
c416
c417
c418
c419
c420
c421
c422
c423
c424
c425
c426
c427
c428
c429
c430
c431
c432
c433
c434
c435
c437
c438
c439
c447
c448
14-GRY
4.ORN
4-NAT
14-BLU
4-NAT
8.GRY
2.GRY
2-GRY
6.GRY
1-BRN
1O-WHT
12-GRY
24-BLU
3-YEL
16-GRY
5-BLK
7-BRN
6-NAT
2.N/A
2.YEL
18.GRN
2O.GRN
18-GRN
7.GRN
6.GRN
5-BLK
4.WHT
8-WHT
6-WHT
4-NAT
7-NAT
3.GRY
8-GRY
4-GRY
14-GRY
2.GRY
4.GRY
26.GRY
22-GRY
1.GRN
4-N/A
26-GRY
Behind lett kick panel
Behind lett kick panel
Under lett side of dash
Under lett side ol dash
Under lett side of dash
Under left side of dash
Under lett side of dash
Under lett side ot dash
Under left side of dash
Under l€ft side of dash
Behind undsr-dash tuse/rBlay box
Above under-dash tuse/relay box
Above under-dash tuse/relay box
Above under-dash fuse/relay box
Under lett side of dash
Under-dash relay box
Above under-dash tuse/relay box
Under left side of dash
Under lett side of dash
Under left side of dash
Behind under-dash tuse/relay box
Behind under-dash tuse/relay box
Behind under-dash tuse/relay box
Front of under-dash tuse/relay box
Front ol under-dash fuss/relay box
Under-dash relay box
Under lett side ot dash
Behind steering column cover
Behind steering column cover
Behind steering column cover
Behind steering column cover
Und€r left side of dash
Under lett side of dash
Below front console
Below front console
Below front console
Below front console
Behind left kick panel
Behind left kick panel
Behind under-dash fuse/relay box
Under lett side of dash
Behind left kick panel
Floor wire harness
Floor wire harness
Light tlasher relay connector (Security)
Cruise control unit
DRL control unit connector A
DRL control unit connector B
Boot wire harnsss
Moonroof wire harness
Boof wire harness
Front fog light connector
Integrated control unit
Dashboard wire harness
Dashboard wire harness
SRS main harness
Data link connector
Starler cut rslay
lgnition switch
Security strarter cut relay connector
Clutch switch
Clutch interlock switch
Under-dash fuse/relay box
Under-dash fuse/relay box
Under-dash fuso/rolay box
UndeFdash fuse/relay box
Under-dash fuse/relay box
Horn relay
Brake switch
Combination wiper switch connector A
Combinalion wiper srvitch connector B
Combinalion light switch connector A
Combinalion lighi swilch connector B
Cable reel
lnterlock control unil
Secondary heated oxygen sensorsuD-narness
A,/T gear position switch
Shift lock solenoid
Park pin switch and A/T gearposition console light
TCM connector A
TCM connector B
Underdash lus€/relay box
Fuel injector relay
Injector control module
ABS
Optional
Canada
Canada,2
,4
'7
Optional
AIf
Mtf
Oplional'5
M/T
AN'6
An
A,/T
Alf
CW
CVT'7
'7
'7
G401Left kick panelBody ground, via main wire harness
-2: Without moonroof (except GX)-4: With moonroof'5: M/T (with cruise control or for D16Y5 engine)'6: With secondary heated oxygen sensor (H02S)t7: GX model
203-22