b16 HONDA CIVIC 1998 6.G User Guide

Engine Lubrication
SpecialTools .......... "'.""".8'2
lllustrated Index ........... .'..' 8-3
Engine Oil
Inspection .....'......"....."'. 8-6
Replacement........'......".'.'..."...."......" 8-7
OilFilter
Rep1acement...............".'...'..'.....'.'...". 8-8
Oil Pressure
Testing '.....' 8-9
OilJet (B16A2 engine)
Inspection ...'.'......"...."'..8-10
OilPump
overhaul.'... .....'...'..'."""' 8-11
Removal/lnspection/lnstallation ..'.... 8-1 3

lllustrated Index
NOTE:
. Use new O-rings when reassembling
. Apply oil to O-rings before installation
. Use liquid gasket, Part No 08718 - 0001 or 08718 -
0003.
CAUTION: Do not overiighten the drain bolt.
6x1.0mm12 N.m (1.2 kqtm,8.7 lbl.ftl. Clean the oil
Ing.
B1642 engine:
pan gasket mating surlaces before install-
WASHERRePlace'
DRAIN BOLT44 N.m (4.5 kgl'm,33 lbt'ft)
Do not overtrghten.
6x1.0mm11 N.m (1.1 kgtm,
OIL PANReler to page 7'27
when installing.
OIL PANGASKETReplace-
6x1.0mm11 N'm (1.1 kgl.m,8 lbf.ft)
OIL BREATHERCHAMEER8
otLSCREEN
GASKETReplace.
€!
fl
[50
BAFFLE PLATE
OIL JET BOLT16 N'm 11.6 kgf.m, 12lbt'ttl
OIL JETInspection, page 8-10
8x1+5mm24 N.d\l2.il kgf.ft,t7 tbtft)
OIL FILTERReplace.
ENGINE OIL PRESSURE SWITCH
Pipe Taper) 28 Threads/inch Clean
Use proper liquid sealant.
6x1.0mm11 N.m 11.1 kgt m,8 tbt.frl
Overhaul. page 8'11Removal/lnspection, Page 8-13
Apply liquid gasket to (cont,d)mating surface of engine block
Replacemenl, page 8-8
Replace.
8-3

OilJet (B1642 engine)
Inspection
1.Remove the oil jet (see page 8-3) and inspect it asfollows.
Make sure that a 1.1 mm (0.04 in) diameter drillwill go through the nozzte hole (j.2 mm (0.05 in)diameter).
Insert the other end of the same 1.1 mm (0.04 in)drill into rhe oil intake (i.2 mm (0.05 in) diame_ter).
Make sure the check ball moves smoothly andhas a stroke of approximately 4.0 mm (0.16 in).Check the oil jet operation with an air nozzle. ltshould take at least 200 kPa (2.0 kgf/cm,, 28 psi)to unseat the check ball.
NOTE: Replace the oil jet assembly if the nozzlers damaged or bent.
CHECK BALLSPRING16 N.m 11.6 kgf,m, t2 tbf.fil
Mounting torque is critical. Be very precise wheninstalling.
Torque: 16 N.m (1.6 kgt.m, 12 tbt.ft)
1.2 mm (0.05 inl
8-10

Exhaust Manifold
Replacement (cont'dl
NOTE: Use new gaskets and self-locking nuts when reassembljng.
CAUTION:
. Check for folds or scratches on the surface ot the gask€t.
. R€place with a new gaskot if damagod,
B16A2 engine:
GASKETReplace.
10 x 1.25 mm44 N.m {4.4 kgt.m,33 tbl.ft)SELF.LOCKING NUT8 x 1 .25 mm31 N.m (3.2 kg{.m, 23 lbf.ft)Replace-EXHAUST MANIFOLDBRACKET
10 x 1.25 mm4{ N.m (4.5 kgf.m. 33 tbt.fil
9-8

tl
Engine Coolant Refilling and Bleeding
CAUTION: when pouring engine coolant, be sure to
shut the relay box lid and not to lst coolant spill on the
eleqtrical parts or the paint. lf any coolant spills, rinse it
off immediately.
1. Slide the heater temperature control lever to maxl-
mum heat. Make sure the engine and radiator are
cool to the touch.
Remove the radiator caP.
Loosen the drain plug, and drain the coolant'
Remove the drain bolt from the cylinder block'
D16Y5. D16Y7, Dl6Yg sngines:
DRAIN PLUG
0d
I ro
78 N.m {8.0 kgl m.58lbt'ft)
6.
1.
B1642 engin€:
WASHERReplace.
DRAIN BOLT78 N m (8 0 kgf m' 58lbfft)
Apply liquid gasket to the drain bolt threads, then
reinstall the bolt with a new washer and tighten 't
securely.
Tighten the radiator drain plug securely
Remove, drain and reinstall the reservoir' Fill the
tank halfway to the MAX mark with water, then up
to the MAX mark with antitreeze.
(cont'd)
10-7
MAX MARK

Water Pump
Inspection
't.
2.
Remove the timing belt (see section 6).
Turn the water pump pulley counterclockwise.Check that it tarns freely.
Check for signs of seal leakage.
NOTE: A small amount of "weeping,,from the bleedhole is normal.
Dl6Y5, Dl6Y7, D16Y8 engines:
BLEEDHOLE
B16A2 engine:
BLEED HOLE
BLEED HOLE
BLEED HOLE
10-14
Replacement
6x1.0mm
1.Remove the timing belt (see section 6).
Remove the water pump by removing five bolts.
NOTE: Inspect, repair and clean the O-ring grooveand mating surface with the cylinder block.
D16Y5, D16Y7, D16Y8 engines:
12 N.m {1.2 kgf.m, l0 x 1.25 mm8.7 lbt.ft) {4 N.m 14.5 kg{.m.33 tbt.ft)
Bl642 engine:
WATERPUMP
@;2
6x1.0mm12 N.m 11.2 kg{.m,8.7 tbf.ft)
O.RINGReplace.
3. Install the water pump in the reverse order of removal.
NOTE:
o Keep the O-ring in position when installing.. Clean the spilled engine coolant.
d
orp,
I

System Description
Vacuum Gonnections (cont'd)
B16A2 engine:
EVAPORATIVE EMISSION (EVAPICONTROL CANISTERVENT SHUT VALVE
To EVAPORATIVE EMISSION(EVAPI CONTROL CANISTERFILTER
EVAPORATIVEEMISSION {EVAPIPURGE CONTROLCANISTER
To EVAPOBATTVE EM|SS|ON(EVAPI
TWO WAY VALVE
EVAPORATIVEEMISSION IEVAPIPUBGE CONTROL SOLENOIDVALVE
2
VEHICLE
MANIFOI.D ABSOLUIEPRESSURE (MAPI SENSOR
FUEL PRESSUREREGULATOR
To CRUISECONTROLDIAPHRAGM(with cruise control)
1 1-18

ECM/PCM CONNECTOR B (25PI
Wire side of female terminals
FCM CONNECTOR B {25P)NOTE: Standard battery voltage is 12 V
Sign.l
YELtsLKIGP1 IPOWER SOUflCE)Powor sou rca for the ECM/PCM conlrolcirwhh ignilion swilch ON (ll)ibatteryvoltageWith ignition switch OFF:0 V
BLKPGl {POWEB GNOUND)Ground fo. the ECM,/PCM contrclcncuit'Less than 1.0 V at slltimes
FEDlNJ2 (No 2 FUEL INJECIOR)Drives No. 2 fu€l inieclor'Wirh enqine runnin9: dulv conlroll6d
BLUlNJ3 (No.3 FUEL INJECTOB)Orives No.3 fuel inieclor'
YELlNJ,r lNo. 4 FUEL INJECTOF)Drives No. 4 luel injector'
6BLI(BIUIACV P (IDLE AIR CONTROLVAIVE POSITIVE SIDE)O.iv€s IAC valve {Posirivo side)Wilh engine running: duty conrrollod
BEDESOL {EG8 CONTROLSOLENOID VALVE)Drives EGF controlsolonoid valveWith EGR operaiing during driving wirh follv warmedup onginsl dutY controlledWilh EGR nol op€r.ring:0 V
PNKSLKHlC tstvr (PH-PL CONTnOLLINEAfl SOLENOID NEGATIVEst0E)
G rcund for PH-PL control linsar solsnoid
8.,LS - (A/T CLUTCH PFESSURECONTROL SOTENOIDVALVE'sroE)
A/Tclutch prsssure conrrol sol€nod valv€pow6r slpply negative elecrodeWith ignilion swirch ON (ll):dutv controll€d
9YEUBLKrGP2 {POWE8 SOUFCE)Powor $urce for lhe ECI{,'PCM controlc'rcuitwnh ignirion swirch ON (ll): ban€ry voltag€with ignirion swnch oFF:0 v
10BLKPG2IPOWER GSOUNDIGround lor ths ECM/PCM controlctrcuil
118RNINJl {No,1 FUEL INJEqIOR)orives No. r ru6l Iniocror.With onsino at low lpm:0Vwith ens,n. ar hish tpm:bsneryl9!9gl-12"GRN,.YELWS (WEC SOLENOID VALVE)Orivos WEC solanoid v.lvs.
13YEUGRNICM {I6NITION CONTROL MODULE}
With ignition switch ON (ll)r b5n6ry volt€gsWilh engino running: Puls6
15ORNIACV N (IDLE AIN CONTSOIVALVE NEGATIVE SIOE)Drivos the IAC valve lnogativ€ 3idelWith €ngin€ ru nningi dr]tv controlled
REDLS + (A,/T CIUICH PRESSURECONTFOT SOIENOIOVALVE +SIDE}
A/T clutch pr€so.6 controlsolenoid valvepow6r slpply posiliv€ oroclrodeWirh ignition swatch ON (lll: dutYcontrorled
HLC LSP (PH-PI CONTROI LIN.EA8 SOLENOID POSITIVE SIDE)Orives PH-PL control line€r solenoidWith qnition switch ON (lll: Pulsing srgnal
PNK/BTUSC LSM (STAfiT CLUTCHLINEAR SOLENOIO N€GATIVESIDE)
Groundforstartclutchcontrol line6r
20BnN/AtKLGI (LOGIC GEOUNO)Ground for lh€ EcM/PcM controlcircuit'L6se rhan 1.0 v.i alltimes
21VBU IVOLTAGE 8AC( UP)Powet source torlhe ECM/PCM control circuitPower sourco tor th6 DTC m€mory'Battaryvoltage aitnEtrmes
22BFN/8IKLG2 (LOGIC GSOUND)Ground iorths ECMnCM conrrol circuir'tsss thah 1.0 v al all times
238LI(BLUIACV (IOTE AIR CONTROLWitn ongine funning: dutv conrol!6d
25'3YELSC LSP {STANT CLUTCH LINEARsotENorD PoSlrlvE slDE)Orives sran clutch control linesr solonoid.With ignilion swilch ON (ll): Pulsing sign3r
r1: A/r (D16 , D16Y8 ensins)
'3:CVT {O16Y5ensino)
'4: Ol6Y5, Dl6Y8, B164? onsina
(cont'd)
1 1-93

Troubleshooting
DTClMlL indicationlDatection hsmProbablo CausePage
P0137(63)Secondary Heated Oxygen SensorCircuit Low Voltage(Sensor 2)
Short in Secondary HO2S lSensor 2) circuitSecondary H02S {Sensor 2)ECM/PCI\41 1-153
P0r38 {63)Secondary Heated Oxygen SensorCircuit High Voltage(Sensor 2)
Open in Secondary HO2S (Sensor 2) circuitSecondary HO2S (Sensor 2)EC[I/PCM11-154
P0'139 (63)Secondary Heated Orygen SensorSlow Response(Sensor 2)
Secondary H02S lSensor 2)1l-156
P0141 (65)
Secondary Heated Oxygen SensorHeaterCircuit Malfunction(Sensor 2)
. Open or short in Secondary HO2S (Sensor2) heater circuit. ECM/PCM11-157
P0171 (45)
System Too LeanFuel supply systemPrimary HO2S (Sensor 1)MAP sensorContaminated fuelValve clearanceExhaust leakage
11,164
P0172 (45)
System Too RichFuel supply systemPrimary HO2S (sensor l)MAP sensorContaminated fuelValve clearance
11-164
P0300*16' }l?
andsome ofPo3o1 /r'' \P0302 l72lP0303 l73lP0304 \7 4l
Random Misfirelgnition systemFuel supply systemMAP sensorEGR systemIAC valveContaminated fuelLack of fuel
r1-r66
P0301P0302P0303P0304
/rt\172ll73l\7 4l
- Cylinder 1- Cylinder 2- Cylinder 3- Cylinder 4Misfire Detected
Fuel InjectorFuel Injector circuitlgnition systemLow compressionValve clearance
11 167
P0325*3 (23)Knock Sensor (KS) CircuitMalfunctionOpen or short in Knock Sensor (KS) circuitKnock Sensor {KS)ECM/FCtvl11-170
P0335(4)Crankshaft PositionSensor CircuitMalfunction
Crankshaft Position SensorCrankshaft Position Sensor circuitECM/PCM11-172
P0336(4)Crankshaft PositionSensorRange/Performance
. Crankshaft Position Sensor. Timing belt skipped teeth11-172
P040'r*r (80)Exhaust GasRecirculationInsufficient Flow Detected
' EGR valve. EGR line
P0420(67)Catalyst SystemEfficiency BelowThreshold
. Th.ee Way Catalytic converter. Secondary HO2S11 253
Diagnostic Trouble Code (DTCI Chat (cont'dl
*3: D16Y5 engine (CVT), D16Y8 engine and B1642 engine*4: D'16Y5 engine*16: '98 model+17: '99 - 00 models
,Jla
1 1-98

tJFuel Pressure {'97 and later Models)
ReliGving
Before disconnecting tuel pipes or hoses, release pres-
sure from the system by loosening the 12 mm banjo
bolt on top of the fuel filter.
@o Do not smoke whilo working on the fuel sy3lom.
Ksgp op€n flames or sparks away tlom Your work
arga.
. Be sure to relieve fuel pressule while the ignition
swhch is off.
1. Write down the frequencies for the radio's preset
buttons,
2. Disconnect the battery negative cable from the bat-
tery negative terminal.
3. Remove the fuel fill cap.
Use a box end wrench on the 12 mm banjo bolt at
the fuel filter while holding the fuel filter with anoth-
er wrench.
Place a rag or shop towel over the 12 mm banio bolt.
Slowly loosen the 12 mm banjo bolt one complete
turn.
4.
I
12 mm BAtt OBOLT33 N.m (3.i1 kgf m,25 tbf.f0
NOTE: Replace all the washers whenever the 12
mm banio bolt is loosened or removed.
Inspaqtion
1. Relieve fuel pressure.
2. Remove the 12 mm banjo bolt from the fuel filter
while holding the fuel Jilter with another wrench
Attach the special tools.
3. Start the enginethe fuel Pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched lfthe engine will not start, turn
the ignition switch ON {ll), wait for two seconds, turn
it off, then back on again and read the fuel pressure'
Pr$3uro ehould be:
excepi 816A2 sngine:
260 - 310 kPa {2'7 - 3.2 kgf/cm" 38 - {6 Fi}
B16A2 engine:
27O -32O kPa P.8 - 3'3 kgf/cm', '10 - 47 psi)
4. Reconnect vacuum hoso to the fuel pressure regulator'
Pre33ure 3hould be:
except B16A2 engin€:
2OO - 250 kPa {2.0 - 2'5 kgf/cm', 28 - 36 psi)
B16A2 engino:
210 - 260 kPa 121 - 2.6 ksf/cm', 30 - 37 psi)
lf the fuel pressure is not as specified, first check the
fuel pump (see page 11-236) lfthetuel pumpisoK,
check tho following:
. lf the fuel pressure is higher than specified,
inspect for:- Pinched or clogged fuel return hose or line.
- Faulty fuel pressure regulator (see page 11-
2341.
. lf the fuel pressure is lower than specified, inspect
for:- Clogged fuel filter.
- Faulty fuel pressure regulator (see page l1-
2341.- Fuel line leakage.
FUEL PRESSUREADAPTER BOLT, 12 mm
tguxt8-PD6-0101
CLAMP
REGULATOR
11-231