CABLE HONDA CIVIC 1999 6.G Repair Manual

Rear Drum Brake
Brake Shoe Reassembly {cont'dl
Connect the parking brake cable to the parking
brake lever.
Apply grease on each sliding surface.
!@ contaminated brake linings reduce
stopping ability. Keep grease or oil off the blake lin-
ings. Wipe any excess grease off the parts,
. Apply brake cylinder grease {P/N: 08733 - 8020E)
or equivalent rubber grease to the sliding sur-
faces as shown.
+a Sliding surlace
Apply Molykote 44MA to the brake shoe ends and
opposite edges ofthe shoes as shown.
_' o Opposite edge of the shoe+O Brake shoe ends
19-38
13.
5. Clean the threaded portions of clevises A and B.
Coat the threads of the clevises with grease. To
shoften the clevises, tun the adjuster bolt.
6. Hook the self-adjuster spring to the self-adjuster
lever first, then to the brake shoe
7. Install the clevises and upper return spring. noting
the installation direction.
NOTE: Be careful not to damage the wheel cylinder
dust covers,
8. Install the lower return spring.
9. Install the tension pins and retaining springs.
uppER RETURT{ SpRtNG CLEVIS B
CLEVIS A
Installthe brake drum.
lf the wheel cylinder has been removed, bleed the
brake system (see page 19-7), and check for leaks at
brake line connections, and retighten if necessary.
Depress the brake pedal several times to set the
self-adjusting brake.
Adjust the parking brake (see page 19-6).
't0.
11.
12.
LOWER RETURN SPRING

Parking Brake Cable
LInspection and Replacement
CAUTION: The parking blake cables must not be bent or distorted. This will lead to stiff operation and premature cable
failure.
PARKING BRAKE CABLECheck for faulty movement.
PARKING BRAKE LEVERCheck for smoothoperation.
\i ,
EOUALIZER
PARKING BRAKE SWITCH
Disc Brake Type:
Disconnect the parking brake cable from the lever on the
caliper by removing the lock pin and clevis pin, and remove
the cable from the arm by removing the clip
CLEVIS PIN
Drum Brake Type:
Remove the parking brake cable from the backing plate
using a 12 mm offset wrench as shown.
12 mmOFFSET WRENCH(Commercially available)
DISC BRAKE TYPE:
CLEVIS PIN
PARKING ERAKE CABLE
{tt
BACKING PLATE
/
19-41

l}
e\
Body ('96 modell
Doors
Front Door Index (4D) ...20-2
Rear Door Index {4Dl .....20-8
Door fndex lzDl3Dl .......20-14
Emblems
f nstallation 20-118
Exterior
Component Location Index ............... 20-93
*Frame Repair Chart .......... 20-120
* Interior
Component Location Index ............... 20-58
Mirrors
Mirror Rep|acement .................. ......... 20-24
Mirror Holder/Gover Replacement ... 20-25
Rearview Mirror Reolacement .......... 20-25
Moonroof
lndex .......... .....................20-50
Opener Cable/Opener and Latch/
Wiper and Washer
Component Location Index .......... ...,. 20-107
Seats and Seat Belts
Gomponent Location Index .......... ..... 20-73
Sub-frame ....20-119
Windshield, Rear Window and Ouarter Glass
Index .......... .....................20-26
Body {'97 modell
Body ('98 modell
Body ('99 modell
Body ('00 model)
20-123
20-131
20-135
20-141
It

Doors
Door Panel Replacement
NOTE; Take care not to scratch the door panel and otherpans.
1. Remove:
. Inner handle (see page 20-3)
. Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle by pulling
HANOLE
3. Remove the door grip cover and speaker cover, thenremove the screws.
>: Screw locations, 5POWER WTNOOWswtTct{
the clip out with a wire hook.
20-4
4. Release the clips that hold the door panel. Remove
the door panel by pulling it upward.
NOTE: Remove the door panel with as little bending
as possible to avoid creasing or breaking it.
95 mm {3.74 in.)
.L12 mm(0.47 in.) fTRIM PADREMOVER(Commercially
availablelSnap-on#A'177, o.equivalenllmm(0.04 in.l
r_
rr-l
45 mm(1.77 in.l
>i Clip loc.tions, 5
lu-i
J$- I
:fe i
cL,P / IREMovERil I
_ _t/
Dasconnect the;peaker connector,
5. lnstallation is the reverse of the removal procedure.

Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel andother pa rts.
'1. Remove:
. Inner handle trim (see page 20-14). Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle bypulling the clip out with a wire hook.
REGULATOR HANDLE
WIRE HOOK
Remove the armrest pocket, then disconnect thepower window switch connector.
ARMRESTPOCKET
4. Remove the speaker cover, then remove lhe screws.
3.
I
>: Screw locations, 3
| 6b:a,'
L"_
COVER
20-16
TRIM PADREMOVER(Commercially
available)Snap-on#A'177, orequivalent1mm{0.04 in.)
5. Release the clips that hold the door panel. Removethe door panel by pulling it upward. Disconnect thespeaker connector.
NOTE: Remove the door panel with as little bendingas possible to avoid creasing or breaking it.
.L12 fim(0.47 in.) T-
>: Clip locations,
l^
J[
=l$
ll,\*
atr-
,,)
REMoVER tl-)
11.77 in.l
O) CONNECTOR
6. lnstallation is the reverse of the removat oroceoure.
DOOR PANEL

Moonroof
SWITCH PLATEAdjustment, page 20 56
REAR DRAINTUBE
Y<
/ ?'''u8E ll /LfP ll I
U6
./w
FRONT ORAIN TUBE
CABLE ASSEMBLYReplacement, page 2O-55
Index
SUNSHADEReplacement, page 20-52
RAIL HOLDER B
RAIL HOLDER A
REAR DRAINVALVE
--:=::
0\g TNNER CAELE
20-50

Troubleshooting
SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrjp and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise'1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor turns'1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor does not turn
{glass can be moved with moonroof wrench)
1. Blown fuse,
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty relay.
D
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.7 :lr3 mm (0.07 :3:31 in.) all the way
around. lf not, open the giass fully, and:
GLASS WEATHERSTRIP
1. Remove the bracket cover.
Loosen the nuts, and install the shims between the
glass frame and glass bracket as shown.
Shim thickness: Front max.3 mm 10,12 in.l
Rear max. 2 mm 10.08 in.)
Repeat on opposite side i{ necessary.
)
5x1.0mm9.8 N.m 11.0 kgf m,7.2 rbtft)
SRACKETCOVEB
----------1>
6x1.0mm9.8 N.m {1.0 kgtm,7.2 tbf.ft)
1.7 tl.8 mm
{0.07 :3 3i in.}
20-51

b
D
9. Remove the rail holder A.
GLASS BRACKET
DRAIN CHANNEL ROO STOPRotate as shown to remove it from the guide rail.
10. Remove the drain channel rod slider by moving the
cable slider forward using the moonroof wrench.
'11. Detach the drain channel rod stop from the cutout
of the guide rail as shown.
DRAIN CHANNELROD
I
NUT6x1.0mmI N.m (0.9 kgf.m,SUNSHAOE
\
'14.
12. Slide the sunshade forward, then remove it.
Installation is the reverse of the removal procedure.
NOTE: Check the glass height (see page 20-51).
Check for water leaks,
NOTE: Do not use high-pressure water.
20-53

L
L
7. Pull the drain tubes out the front and rear pillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse of the removal procedure.
NOTE:
. Before installjng the frame, clear the drain tubes
and drain valves by using compressed air.
. Check the frame seal.
. Clean the surface of the frame.
. When installing the frame, first attach the rear
hooks into the body holes.
. When connecting the drain tube, slide it over the
frame nozzle at least 10 mm (0.39 in.).
. Install the tube clip as shown.
UpwardI
I
I
TUBE CLIP
Check for water leaks.
NOTE: Do not use high-pressure water.
DRAIN TUBE
Ity
20-55
Guide Rails/Cable Assembly
Replacement
CAUTION: Put on gloves to protect your hands,
1. Remove the frame.
Remove the motor and glass bracket (see page 20-52).
Remove the nuts, and lift off each guide rail, then
remove the cable assembly with sliders attached.
NOTE: Take care not to bend the cable tubes and
guide rails.
Installation is the reverse of the removal procedure.
NOTE:
. Oamaged parts should be replaced.
. Grease the sliding portion with Super High Temp
Urea Grease, P/N 08758 - 9002.
. Fillthe groove in each grommet with sealant.
a
a
Install the frame seal securely.
Before installing the motor. make sure both slid-
ers are parallel.
Before installing the motor. install the frame and
glass, then check the opening drag (see page 20-
GROMMET

Moonroof
1.
2.
Switch Plate Adjustment (Fully Closed Positionl
3.
4.
5.
Remove the headliner {see page 20-64).
Using the moonroof wrench, close the glass fully.
NOTE: Check the glass fit to the rool panel.
Using an open-end wrench, loosen the switch plate mounting bolts.
Adjust position of the switch plate (switch cam) as shown.
Check the operation of the glass (from tilt-up position to fully closed position, from the fully open position to the fully
closed position) by operating the moonroof switch.
NOTE: Check the glass height (see page 20-51).SWITCH PLATE
GUIDEPLATE
SWITCH CAM
While moving the switch plateplate at the position where thea (a faint click is heard).
INNER CABLE END
little bv little, secure the switchswitch cam contacts the switch
Close the glass fully, and check for water leaks.
NOTE: Do not use high-pressure water.
CAELE BRACKET
20-56