pcm HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CR-V, Model: HONDA CR-V 1999 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 517 of 1395
Automatic Transmission
Special Tools . 14'2OescriptionGeneral Operation . .... 14 3Power Flow . . .. '14_6
Electronic Control System .. .. . . .. .14_15Hydraulic Control .. 14 24Hydraulic Flow....-....... .. . .... .. .. . 14_29Lock'up Syslem .. .'t4'39Electrical SystemComponenl Locdlrons 14 45
PCM Circuil Dragram (A/T Control Svstem)'97 Model ....................... . . .. - . ... .14-46'98Model ................. . ... .. .. .1450'99 00Models.... . .... . . . 1452
PCM Terminal Voltage/Measuring ConditionsA"/T Control System-'97Model ...... ..14'48A,/T Control System -'98 00 Models . . .. . . 14 54
Troubleshooting Procedures .. ..... ... - 14_56Svmotom to comoonent CharlEiectr,cal Syslem -'97 Model . . 14 60Electrical System -'98 - OO Models . .. . . 14_62Electrical Troubleshooting ('97 Model)Troubleshooting Flowaharts .... ..... . .. . . 14_64
Electrical Troubleshooting ('98 - 00 Models)Troubleshootinq Flowclt"n" .... . ....- . .14-93ElectricalTroublesliooting('99 00Models)Troubleshootino FlowchartO/D OFF Indicator Light Does Not Come On 14 131
O/D OFF Indicator Liaht On ConstantlY . . . .1!-132O/D OFF Indicator Light Does Not Come OnEven Though O/D Switch ls Pressed . .... - 14_133
Lock up Control Solenoid Valve A,/B AssemblyTest....................-......... . .14-135Replacement . .ll_135Shifr ControlSolenoid Valve Ay'B Assembl,Test .............................. . .. 14-136
Replacement..............- . .14'136Linear Solenoid AssemblYTest.............................................. .. .... . 14_137Replacement .. . 14138Marnshaftlcountershafl Speed SensorsReplacement ...-... 14_138A/T Gear Position SwitchTest ..........................-... . .. 14-139ReplacementA/T Gear Positionlndicator.................. 14-140
Valve Eodynepair ............................... ..... . . .. - . .. ... 14 192
Assembly .................... .. 1{_193
Valve CapsDesciiption....-........................ .. ...... 14194
tnspeition ................... .. 14' 195
N4ain Valve BodyDisassembly/lnspection/Reassemblv - ...... .. 14_196
Secondarv Valve BodYDisassemblv4nspectron/ReassemblY .. . 14 198
Reoulator Valve Bodvbisassembtv,lnspiction/Reassemblv . 14199
Servo EodvDisassembly/lnspection/Reassembly ... ....14'200
Lock'uo Valve BodYDis;ssembly/lnspection/Reassembly .... . 14_201
MainshaftDisassembly/lnspection/Reassembly .. .. .. ..14'202
Inspection ....-.............. ..11_203
Sealing RingsReilaceient ...... ..... . 14'204
CountershaftDisassembly/lnspection/Reassembly .. . . . . . 11-205
Disassembly/Reassemb|y . . ........ ...... . .. 14_206Inspedron ................ . .... . 14 207
One wav ClutchDisassembly/lnspection/ReassemblY ... 11_209
Sub-shaftDisassembly/lnspection/Reassembly ... . .. . 14-210
oisassembly/Re6ssembly . . ... .-...... . . ..14-211
Sub-shaft BearingsReplacement .......14'212
Clutchllfustrated Index .......... . . .14-213
Disassembly .... .. .....14-216Reassembfy .... . .. .. . 14'218
Differentialllfustrated Index " 14-222Backlash Inspection . .... . .14'223
Bearing Repiacement .. 11-223
Differe-ntial Carrier Replacement .. .. . . . .. ..11-2?4
OifSeal Replacement. . .. 14'225
Side Clearance lnspection . . - .. ... . - ...... . .. 11'226
Transmission Housing BearingsMainshaJVCountershaft EearingsRepfacement .......14221Sub'siralt Eearing Replacement . . . . . . . . . ..11'224
Toroue Converter Housing BearingsMainshattEearing/OilSe6lReplacement . .. l4229
Countershaft Bea;ing Replacement.. .... .. ..14-230
Input Test - '97 - 98 ModelsInput Test '99 - 00 Models
Symptom to-Component ChartHydraulic System ...............
Checking
Removal ...,lllustrated Index (4WD)
Interlock SystemInterlock ControlUnit lnputTest. -..... -.. .... . - 14 144* Key Interlock Solenoid Test .- .. . . . - . . . ..... 14_146* Shift Lock Solenoid Test ..............-.-. . .. . ... .... 14 147*Shift LockSolenoidReplacement...... .. . .. .. 14 148* park pin Switch Test ......... 14 119' Park Pin Switch Replacement- '97 - 98 Models ....... 14-150* Park Pin Swirch/Over Drive (O/Di SwitchReplacemenl '99-00Models . .. 14_151over-Drive (O/D) Switch {'99 00 [4odels]Test........_..................... .......14-152Hydr.ulic System
..............._............... t4 142.................................. 14-143
Control Lever AssemblyR6placement ......,.,Reverse ldler Gear
lllustrated lndex
.......... 14-230
14 231
11-231
1nsta1|ation ..................Park StopInspeclion/AdjustmenlTransfer AssemblY.......14.232
RoadTest.............-.... ........ .StallSpeedTest ....._........................ ....... 14-159Fluid Level......_................... 14'160
Disessembly .................... 14-235Transfer Drive Gear BearingReplacementTrans{er Driven Gesf Shaft BearingReplacementTransfer Housing Roller BearingReplacementTransfer Cov€r A Bearing Outer RaceReplacementTransfer Housing Bearing Outer RaceReplacement ......-..,,,,,.....ReassemblvTransmassaonBeassembly ... -.. .... .14 250
Torque Converier/Drive Plate . .-. .... .. . ... .....14_258
Transmissionlnstatlation .................. ....... 14'259
Cooler Flushing . . ......11-261ATF Cooler HosesConnection.................. ....... 14-266I Shift LeverRemoval/lnstallation . .. 14'261
Disassemblv/Reassemblv - '97 - 98 Models . . 14_264
Disassembli/Reassemblv -'99 - 00 Models . 14-269
Over'Orive (O/D) Switch WireClearanceAdjustment. - ... . . . .. .. . 14'270
Detent Spring Replscement . . -.. ... .14'271*Shift CableAdiustment ....... 14'272
Repfacement.............. . 11'273
14 15711-237
11-237
14-238
$-234
11-23914-240
Transmigrion
Inspeclron ....., ...........Transfer AssemblyRemova1,.,,,..............,lnstallalion ........... .. ...Transmission
14 164
14-16514,167
14-169
End Cover/Transmissio . 14'174Transmission Housing .... ... .. . . .... .. 14-176Torque Converter Housingly'alve Body.. - ... -. 14 178
lllustrated lndex (2WD)End Cover/Transmissio ....... 14 180Transmission Housing . . ... . .. .... ... 14'182Torque Convener Housing/r'alve Body ......- 14-184
End CovefRemovat ...................... ....... 14'186Transmission HousingRemoval ...................... .. 14_188Torque Convener HousingA/alve BodYRemovat ................-..... .-..... 14-190
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Page 519 of 1395
Description
General Operation
The Automatic transmission is a 3-element torque converter and triple-shaft electronically controlled unit which provides 4
speeds forward and 1 reverse speed The unit is positioned in line with the engine'
There are two tvoes of automatic transmission on CR-V; the four-wheel drive (4WD) model ('97 - 00)' and the front-wheel
drive (2WD) model ('98 - 00).
Toroue Converter, G€ars, and Clutches
The torque converter consists of a pump. turbine. and stator assembly in a single unit. The torque converter is connected to
the engine crankshatt. These parts turn together as a unit as the engine turns. Around the outside of the torque converter is
a ring gear which meshes with the starter pinion when the engine is started. The torque converter assembly serves as a fly-
wheel while transmitting power to the transmission mainshaft.
The transmission has three parallel shafts: the mainshaft. the countershaft, and the sub-shaft. The mainshaft is in line with
the engine crankshaft. The mainshaft includes the 1st, 2nd. and 4th clutches, and gears lor 3rd,2nd,4th. reverse and 1st
(3rd gear is integral with the mainshaft, while reverse gear is integral with the 4th gear). The countershaft includes the 3rd
clutch and gears for 3rd,2nd, 4th, reverse, 1st, and park. Reverse and 4th gears can be locked to the countershaft at its cen-
ter, providing 4th gear or reverse, depending on which way the selector is moved. The sub-shaft includes the lst-hold
clutch and gears for lst and 4th.
The gears on the mainshaft are in constant mesh with those on the countershaft and sub-shaft. When certain combinations
of gears are engaged by the ctutches, power is transmitted from the mainshaft to the countershaft to provide E, D!, tr, tr,
and E position ('97 - 98 models). and E. E, E, and E position ('99 - 00 models)'
Electlonic Control
The electronic controt system consists of the Powenrain Control Module (PCM), sensors, a linear solenoid, and four
solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is
located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, the servo body, and
the lock up valve body. They are bolted to the torque converter housing. The main valve body contains the manual valve,
the 1-2 shift valve, the 2nd orifice control valve. the CPB {Clutch Pressure Back-up) valve, the modulator valve, the servo
control valve. the relief valve, and ATF pump gears. The secondary valve body contains the 2-3 shift valve, the 3-4 shift
valve, the 3,4 orifice control valve. the 4th exhaust valve and the CPC (Clutch Pressure Control) valve. The regulator valve
bodv contains the pressure regulator valve, the torque converter check valve, the cooler relief valve, and the lock-up con-
trol valve. The servo body contains the servo valve which is integrated with the reverse shift tork, and the accumulators
The lock-up valve body contains the lock-up shift valve and the lock-up timing valve. The linear solenoid and the shift con-
trol solenoid valve Ay'B are bolted to the outside of the transmission housing, and the lock-up control solenoid valve Ay'B is
bolted to the outside of the torque converter housing. Fluid trom the regulator passes through the manual valve to the
various control valves. The clutches receive fluid from their respective feed pipes or internal hydraulic circuit
ShiftControl Mechanism
input from various sensors located throughout the vehicle determines which shift control solenoid valve the PCM will acti-
vate. Activating a shift control solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes
a line to one of the clutches. engaging that clutch and its corresponding gear. The shift control solenoid valves A and B are
controlled by the PCM.
Lock-up Mechanism
tn E! position (,97 - 98 modets) and in E position ('99 - O0 models), in 3rd and 4th, and in Del position in 3rd ('97 - 98
models) and in El position with Over,Drive (O/D) is OFF (by pressing rhe O/D switchl in 3rd ('99 - 00 models), pressurized
fluid is drained from the back of the torque converter through a fluid passage, causing the lock-up piston to be held
against the torque converter cover, As this takes place, the mainshaft rotates at the same speed as the engine crankshaft.
Together with hydraulic control, the PcM optimizes the timing of the lock-up mechanism The lock-up valves control the
range of lock-up according to lock-up control solenoid valves A and B, and the linear solenoid. When lock-up control
solenoid valves A and B activate, the modulator pressure changes. The lock-up control solenoid valves A and B and the
linear solenoid are controlled by the PCM.
{cont'd)
14-3
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Page 531 of 1395
Electronic Control System
The electronic control svstem consists of a Powertrain Control Module (PCM), sensors, a linear solenoid, and four solenoid
valves. Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located
below the dashboard, under the kick panel on the passenger's side.
'97 - 98 Mod€ls
PGM.FIControl Sy3t6m
Throttl€ Poshion SensorSignalVehicle Sp.ed SensorSignal
Engino Coolant TamperetureService Check connectorSonsor Signrl
A/T Control Sy3tem
INTERLOCK
Shift Cont.ol
Shift ControlSolenoid valve ACONTROL UNITr
RShift ControlSolenoid Valve B
N
Linear SolenoidDr
Lock-up Control
Ds
Lock-up ControlSolenoid Valve A2
Lock-up ConirolSol6noid valvo B1
M.inshaft Spoed SensorSignel-D! Indicator Light
Count€rahaft Speedsensor SignelSelt-Oiagnosb signel
I
Sell-DiagnosisFunction
l-
{cont'd)
14-15
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Page 532 of 1395
Description
PCM
PGM.FIControl System
Throttle Position SensorSignelVehicle Speed SensorSignal
Engin€ Coolsnt TomperatureSen30r SignalService Ch€ck Connectol
A/T Control Svstem
INTERLOCK
Shift Control
Shift ConlrolSolenoid Valve ACONTROL UNITr
RShift ControlSolenoid Valve B
N
Linear SolenoidD
Lock-up Control
2
Lock-up ControlSolenoid valve A1
Lock-up ControlSolenoid Valve BOver-DriveSwitch Signal
Mainshaft Speed SensorSignalE Indicator Light
Countershaft SpeedSensor SigntlSelt-Oiagnosis SigndSelf-DiagnosisFunc{ion
O/D OFFIndicetor Light
Electronic Gontrol System (cont'd)
'99 - 00 Models
14-16
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Page 533 of 1395
Shift Control
The PCM determines which gear should be selected by various signals sent from sensors, and actuates the shift control
solenoid valves A and B to control shifting. Also. a Grade Logic Control System has been adopted to control shifting in E
anO E ('gZ - gg), and E ('99 - 00) position while the vehicle is ascending or descending a slope, or reducing speeo.
PositionGearShift Control Solenoid
Valve A
Shift Control Solonoid
Valve B
E, E, Or
E
'I stOFFON
2ndONON
3rdONOFF
E orE4thOFFOFF
a2ndONON
tr1stOFFON
E-ReverseONOFF
*See page 14-37 for reverse inhibitor control description.
Lock-up Control
From sensor input signals, the PCM determines whether to turn the lock-up ON or OFF, and activates lock-up control
solenoid valve A and/or B accordingly. Lock-up does not occur until the engine is warm. The combination of driving sig-
nals to lock-up control solenoid valves A and B and the linear solenoid pressure is shown in the table below.
Lock-up ConditionsLock-up Control
Solonoid Valve A
Lock-up Control
Solenoid Valve B
Linear Solenoid
Pressuro
LOCK-Up \JrrOFFOFFHigh
Lock-up, HalfONDuty operation
OFF - ON
Lock-up, FullONONHish
Lock-up
during decelerationONDuty operation
OFF - ONLow
(cont'd)
14-17
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Page 534 of 1395
Description
Electronic Control System (cont'dl
Grade Logic Control System
How it works:
The PCM compares actual driving conditions with memorized driving conditions, based on the input from the vehicle speed
sensor, the throttle position sensor, the barometric pressure sensor ('98 model). the engine coolant temperature sensor, the
brake switch signal, and the shift lever position signal, to control shifting while the vehicle is ascending or descending a
slope, or reducing speed.
SIGNALS DETECTED
Driving Rcsisl.nce
Judgemont ot Controlling Aroa
. Normal Modo {Flrt ro.d mode}. Ascending Mode. Deacending Mode. Deceleration Mode
14-14
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Page 535 of 1395
![HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Ascending Control {37 Modol}
When the PCM determines that the vehicle is climbing a hill in E] and E positions, the system extends the engagement
area of 2nd g€ar and 3rd gear to prevent the transm](/img/13/5778/w960_5778-534.png "HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Ascending Control {37 Modol}
When the PCM determines that the vehicle is climbing a hill in E] and E positions, the system extends the engagement
area of 2nd g€ar and 3rd gear to prevent the transm")
Ascending Control {37 Modol}
When the PCM determines that the vehicle is climbing a hill in E] and E positions, the system extends the engagement
area of 2nd g€ar and 3rd gear to prevent the transmission from frequently shifting between 2nd and 3rd gears, and
between 3rd and 4th gears, so the vehicle can run smooth and have more power when needed.
NOTE:
. Shift schedules stored in ths PCM between 2nd and 3rd gears, and between 3rd and 4th gears. enable the PCM's fuzzy
logic to automatically select the most suitable gear according to the magnitude of 8 gradient.
t Fuzzy logic is a form of artificial intslligence that lets computers respond to changing conditions much like a human
mind would.
3RD - tlTHASCENoING MODE: UFhift Sch.dulc
- . FLAT ROAD MODE
-----------. : GRADUAL ASCENDING MODE
- - - - - : STEEPASCENDING MODEo5l)
FFN1NS
7,.,.7a
: 2ND-3RD SHIFTING CHARACTERISTICSCONTROL AREA| 3RD-aTH SHIFTING CHARACTER|SnCSCONTROL AREA
62 mph
1100 km/h)Vehicle .o..d
Asconding Conirol ('98 - 00 Mod.ls)
When the PCM determines that the vohicle is climbing a hill in E] and E positions ('98 model), and in E] position ('99 -
00 models), the system extends the engagement srea of 2nd gear and 3rd gear to prevent the transmission from frequent-
ly shifting between 2nd and 3rd gears, and between 3rd and 4th gears, so the vehicle can run smooth and have more
power when needed.
NOTE: Shift schedulss stored in the PCM between 2nd and 3rd gears, and between 3rd and 4th gears, enable to selsct the
most suitable gear according to th6 magnitude of a gradi€nt.
ASCENDING MODE: Up.hift Sch.dul.
NN : 2ND-3RD SXImNG CHARACTERISTICS- GoNTRoLAREA
VVVVVZ:IRD-ITHSHIFnNGCHARACTERISTICS- cot{TRoL AREA
850
o
6:l mph11fl) km/hl
(cont'd)
2ND - 3RD
2ND + 3RD 3RD + 4TH
Vahicl. sDctd
14-19
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Page 536 of 1395
Description
Electronic Control System (cont'd)
Descending Control
When the PCM determines that the vehicle is going down a hill in E and @ positions ('97 - 98 models). and in @ posi-
tion {'99 - 00 models), the shitt-up speed from 3rd to 4th gear and from 2nd to 3rd (when the throttle is closed) becomes
faster than the set speed for flat road driving to widen the 3rd gear and 2nd gear driving areas. This, in combination with
engine braking from the deceleration lock-up, achieves smooth driving when the vehicle is descending. There are three
descending modes with different 3rd gear driving areas and 2nd gear driving areas according to the magnitude of a gradi-
ent stored in the PCM. When the vehicle is in 4th gear, and you are decelerating when you are applying the brakes on a
steep hill, the transmission will downshift to 3rd gear, When you accelerate, the transmission will then return to higher
gear.
2ND - 3RD 3RD - 4TH
o50
F
DESCENDING MODE: Downshift Schodule
- : FLAT ROAD MODE
----'-----' I GRADUAL DESCENDING MODE
- - - - - : MEDIUM OESC€NOING MODE
. . ... : STEEP DESCENDING MODE
62 mph Vehicle sp€ed1100 km/hl
Deceleration Control
When the vehicle goes around a corner, and needs to decelerate first and then accelerate, the PCM sets the data for deceleration
control to reduce the number of times the transmission shifts. When the vehicle is decelerating from speeds above 27 mph(4i| km,ih), the PCM shifts the transmission from 4th to 2nd earlier than normal to cope with upcoming acceleration,
14-20
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Page 539 of 1395
![HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Circuil Diagram and Terminal Locations-gg - 00 Models
GNION SWITCN
LOC( UP C,ONTROLSOLEID D VALVE A
LOCK.UPCONIFO!SOLENOIOVALVE B
SNIFT CONTAOTSOL€NOID VALVE A
SH]FT CONTROLsolEtiroro vArvE B
L](/img/13/5778/w960_5778-538.png "HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Circuil Diagram and Terminal Locations-gg - 00 Models
GNION SWITCN
LOC( UP C,ONTROLSOLEID D VALVE A
LOCK.UPCONIFO!SOLENOIOVALVE B
SNIFT CONTAOTSOL€NOID VALVE A
SH]FT CONTROLsolEtiroro vArvE B
L")
Circuil Diagram and Terminal Locations-'gg - 00 Models
GN'ION SWITCN
LOC( UP C,ONTROLSOLEID D VALVE A
LOCK.UPCON'IFO!SOLENOIOVALVE B
SNIFT CONTAOTSOL€NOID VALVE A
SH]FT CONTROLsolEtiroro vArvE B
L NEAF SOLEI{OIO
pG2
IGPI
IGP2
vcc2
rGNloN SWrlCHGI
PCM Conn€clor Tehrial Loaabm
14-23
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Page 547 of 1395
B Position
Line pressure {1) flows to the manual valve and the modulator valve, Line pressure (1) changes to line pressure (4) and
1st-hold clutch pressure at the manual valve, and changes to modulator pressure at the modulator valve Modulator pres-
sure {6) flows to the left ends of the 1-2 shift valve and 3-4 shift valve because shift control solenoid valve A is turned oFF
by the PcM. The 1-2 shift valve and the 3-4 shift valve are moved to the right side. Line pressure (4) becomes 1st clutch
pressure (10) at the 1-2 shift valve. 1st clutch pressure (10) is applied to the 1st clutch, and the 1st clutch is engaged lst-
hold clutch pressure (18) flows to the lst-hol; clutch via the 3-4 shift valve and the 1-2 shift valve Power is transmitted
only during deceleration through the 1st-hold clutch.
NOTE:
. When used, "left" or "right" indicates direction on the hydraulic circuit'
. The hvdraulic circuit shows the'97 - 98 models (7 positions); the '99 - O0 models (6 positions) is similar'
(cont'd)
14-31
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