power lock HONDA CR-V 1999 RD1-RD3 / 1.G Service Manual

't 4.
15.
Center the steering rack within its stroke.
Install the steering joint, and reconnect the steering
shaft and pinion shaft.
NOTE: Make sure the steering joint is connected as
follows.
a. Insen the upper end of the steering joint onto the
steering shaft (line up the bolt hole with the flat
on the shaft).
UPPER JOINT BOLT22 N.m12.2 kgf.m, 16lbl.ft,
STEERING JOINT
COLUMNSHAFTLOWER JOINT BOLT22 N.m12.2 kgf.m, 16lbtftl
UPPER JOINT BOLTBolt must line upwith tlat on shatt.
LOWER JOINT BOLTBolt must line up withgroove around on shaft.
PINIONSHAFT
b, Slip the lower end of the steering ioint onto the
pinion shaft.
c. Install the lower joint bolt (line up the bolt hole
with ths groove around the shaft). Be sure that
the lower joint bolt is securely in the groove in
the pinion shaft.
d. Pull on the steering joint to make sure that the
steering joint is fully seated.
e, Install the upper joint bolt,
Reinstall the steering wheel {see page'17-19).16.
17-53
17. Wipe off any grease contamination trom the ball
joint tapered section and threads then reconnect the
tie-rod ends to the steering knuckles. For'97 - 98
models; torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the slot with the pin hole. Do not align the nut
by loosening. Install new cotter pins.
CAST1T NUT(9t - 98modol!)
HEX NUTl'g!t - 00 modeb)il:l N.m14.4 ksl.m,32 tbf.f0
39 - iU N'm
lil.o - 4.8 kgl.m,
29 - 35 tbf.ftl
18.
19.
20.
21.
22.
23.
'99 - lD modeb:
COTTER PINRePlace.on reassembly, bendthe cotter Pin as shown.
With 4WD, connect the propeller shaft and transfer
assembly (see section 16).
Connect the shift linkage to the transmission (M/T:
see section 13, A,/T; see section 14).
Installthe Twc (see section 91.
lnstall the front wheels,
Fill the system with power steering fluid, and bleed
air from the system (see page 17-15).
After installation. perform the following checks.
. Start the engine, allow it to idle, and turn the
steering wheel from lock-to-lock several times to
warm up the fluid. Check the gearbox for leaks
(see page 17-23).
. Adjust the front toe (s€e section 18).
. Check the steering wheel spoke angl€. Adjust by
turning the right and left tie-rods equally, if nec-
essary.
TIE.ROO END
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Diagnostic Trouble Code (DTC)
Troubleshooting Index
This operation can also be done with the Honda pGM Teste..
*: lf DTcs 11-18 {wheel sensor codes) were detected the last time the vehicle was driven, the ABs indicator wi

stav onuntil the ignition switch is turned ON (ll), and the control unit confirms that the wheel sensors are OK,
19-40
DTC3R DIAGNOSIS/SYMPTOM
DETECTION TIMING
PROBLEM
LOCATION
REFER
TO
PAGE
Io
<=EXzd
8 EE
93gl (J
4,,to 2Ee2
B8
2=
ET63
No
DTC
OFFABS indicator does not come on.19,4'l
ONABS indicator does not go off. (No DTC)19-43't1
oN*Wheel sensor {open/short to body ground/short topower)oooo
FR
19-45
13FL't5RR
17RL
12
oN*Wheel sensor/Pulser (chipped pulser gearlelectrical
notse,ooo
FR
19-45
't4FL
RR
18RL
31
ONSolenoid (open/short to body ground/short topower/stuck)ooo
FR-IN
19-47
32FR-OUT
FL.IN
34FL-OUT
RB-IN
36RR-OUT
37RL-IN
38RL.OUT
ONMotor lockoo19-49
ONMotor stuck OFFoo19-49
53ONMotor stuck ONo19-49
54ONMain relay stuck OFFoooia_at
6lONlgnition voltage (low voltage/high voltage)oooo'19-54
81ONoooo19-55
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Doors
Component Location Index
Front Door:
NOTE: Refertothe 1997 Series Honda CR-V Body Repair Manual (P/N 61S1030) forfrontdoor removat.
ffi
*Y
lPOWER DOOR LOCKCONTROL UNIT
t\q
efl-Nr2
/ *-8
ARMREST
OOOR CHANNEL TAPE
INNERW€ATHERSTRIP
v
MIRROR MOUNTCOVER
----s-re
"\-,-.*
€fl
FRONT DOORPosition Adjustment,page 20-22
FRONT DOOR PANELRemoval and lnstallation, page 20,7
OUTER MOLDING
PLASTICCOVER
,.r=R
\//
::r
HINGE
20-2
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OUARTERSEAL
OUARTERGLASSReplacement,page 20-13
-flHiili^'i--_Fffi
POWER WINDOWMOTOR
REAR CHANNEL-\UPPERCOLLAR -.-----_----_-""
trw
page 20 2L
LATCHReplacement,page 20'13
POWEB DOORLOCK ACTUATOB
,6S
REGULATORReplacement, page 20'13
GLASS RUNCHANNEL
FRONT LOWERCHANNEL
STRIKERAdjustment,
l
I
W*
INN€R HANDLE
/ eowea wrruoow
I sYtfcH
s /* /
M-q/-\ flsg
LOCK RODPROTECTORCItr'6,1-
iI
\LOCKCRANK
LATCHPROTECTOB
(cont'd)
20-5
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Power Mirror Replacement
NOTE: Tako care not to scratch the mirror, mirror mount
cover and door.
1. Lower the door glass fully.
2. Carefully pry out the mirror mount cover by hand,
,l
Disconnect the connector. then remove the mirror
mounting bolts while supponing the mirror,
>: Boh locations, 3
Installation is the reverse of the removal procedure,
NOTE: Make sure the connector is connected prop-
efly.
HOOK
MIRROR
Power Mirror Holder Replacement
CAUTION: Put on glovss to protest you. hands.
NOTE: Take care not to scratch the mirror.
1, Carefully pull out the bottom edge of the mirror
holder bv hand.
Separate the mirror holder from the actuator bv
slowly pulling them apart.
Reattach the hooks of the mirror holder to the actu-
ator, then Dosition the mirror holder on the actua-
tor. Carefully push the clip portions of the mirror
holder untilthe mirror holder locks into place.
Check the actuator ooeration.
ADHESIVE
20-27
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Evaporator Temperature
SensorPower Transistor
Test
Dip the sensor in ice water, and measure the resistance
with a digital multimeter. Then pour hot water on the
sensor, and check lor change in resistance.
Compare the resistance reading between the No. | 8nd
No. 2 terminals of the evaporator temperature sensor
with the specifications shown in the following graph;
resistance should be within the specifications.
EVAPOBATOR TEMPERATURE SENSOB
Terminal side ol male terminals
4
RESISTANCEko
t0
50 68 86.F10 20 30'c
22-44
12V 1.2-3.1W
No. 2 ILT GRN/BLK)
No. I IBLU/BLK)
Test
1.Disconnect the 3P connector from the oower tran-
st$or.
Carefully release the lock tab on the No. 2 terminal in
the 3P connector, then remove the terminal and insu-
late it from body ground.
Connect a 1.2 - 3.4 W bulb between the No, 1 and
the No,2 cavity on the 3P connectol
Reconnect the 3P connector to the power transistor.
Turn the ignition switch ON (ll). and check that the
blower motor runs.
a lf the blower motor runs at half soeed the oower
transistor is OK, replace the heater control panel.
. lf ths blower motor does not run at half soeed,
reDlaca the Dower transistor.
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Connector ldentification and Wire Harness Routing
Engino Wire Harness
Connecto; or
Terminal
Number of
CavitiesLocationConneqts toNotos
c101
c102
c103
c 104
c105
c105
c106
c 107
c 108
c 109
c]10
c1l'l
c112
c113
c't 14
cl16
cl16
c117
c118
c119
c120
c121
c't22
c't23
c't25
cl26
cl27
cr 28
cl29
c130
c131
c132
c 133
c134
c134
c135
c 136
10
6
1
2
1
2
1
10
20
31
16
22
l0
l0'14
14
1
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine
Middle of engine
Behind right kick panel
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Right side of engine
Right side of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine compartment
Middle of engine
Middle of engine
Main wire harness (C304)
Main wire harness (C305):'97 - 98 models
No. 1 fuel injector
Crankshaft speed fluctuation (CKF) sensor
Alternator
Alternator
Engine oil pressure switch
No.2 fuel injector
Evaporative emission (EVAP) purge
control solenoid valve
No. 3 fuel injector
No. 4 fuel injector
Primary heated oxygen sensor(Primary HO2S) (sensor 1)
Radiator fan switch
Coolant temperature sending unit
Engine coolant temperature (ECT) sensor
Mainshaft speed sensor
Lock-up control solenoid valve
Back-up light switch
Shift control solenoid valve
Linear solenoid valve
Countershaft speed sesnsor
Starter solenoid
Distributor
Junction connector
PCM
ECIWPCM
ECM/PCM
ECM/PCM
Main wire harness (C,|:}1)
IVT gear position switch
Vehicle speed sensor (VSS)
Throttle position (TP) sensor
MAP sensor
ldle air control (lAC)valve
lntake air temperature (lAT) sensor
Junction connector
Junction connector
Power steering pressure (PSP) switch
Junction connector
Knock sensor (KS)
A/r
USA
Canada
Alr
AlT
M/'r
Afi
'97mooel
'97 model'98 - 00
mooets
'99 - 00
models
T101
r102
Left side of en0ine companment
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G101Middle of engineEngine ground, via engine wire harness
23-14
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Connector ldentification and Wire Harness Routing
Left Side Wire Harness
Connector oI
Terminal
Number of
CavitiesLocaiionConnects toNot6s
c551
c552
c554
c556
c558
c559
c559
c560
c562
c563
c563
c564
c565
c566
c568
c569
c570
c572
c573
c57 4
c575
c576
c578
c579
c580
c581
8
16
10
14'I
14
16
20
20
24
)
1
5
1
1
6
1
2
14
1
1
6
1
6
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Left side of steering wheel
Left side of steering wheel
Left side of steering wheel
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Behind left kick panel
Behind left kick panel
Behind left kick panel
Left side offloor
Left quaner panel
Fueltank
On left half of rear cross beam
On left half of rear cross beam
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
On left half of rear cross beam
Right quarter panel
Right quarter panel
Left quarter pillar
Left side of floor
Left B-piller
Left B-piller
Behind left kick panel
Behind left kick panel
Under left side of dash
Left B-piller
Fueltank
Left side of steering wheel
Under-dash fuse/relay box (C921)
Under-dash fuse/relay box (C923)
Power mirror switch
Power window master switch
Power window master switch
Dashboard wire harness {C505)
Dashboard wire harness 1C505)
Driver's door wire harness (C661)
Main wire harness (C403)
Main wire harness (C404)
Main wire harness (C404)
Driver's seat belt switch
Left rear door switch
Fuel unit
Left rear ABS wheel sensor
Left rear ABS wheel sensor
Rear accessory socket connector {+}
Rear accessory socket connector (-)
Rear bumper wire harness 1C641)
Trailer lighting connector
Tailgate door latch switch
Left rear speaker
Right rear ABS wheel sensor
Rear wire harness (C611)
Right rea. door switch
Left taillight
Parking brake switch
Left rear door wire harness (C681)
Driver's door switch
Select unlock relay (for security alarm
system)
Junction connector (for power door
locks)
SRS main harness (C807)
Driver's seat belt tensioner
Fuel tank pressure sensor sub-harness(c645)
Power window master switch
'97 - 98
mooets'99 - 00
models
'97 model'98 - 00
models
Optional
'97 model'98 - 00
models
'98 - 00
mooets'98 - 00
models'98 - 00
mooets'99 - 00
mooets
G551
G553
Behind left kick panel
Left side ot floor
Left quarter piller
Body ground, via left side wire harness
Body ground, via left side wire harness
Body ground, via left side wire harness
23-26
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Connector ldentification and Wire Harness Routing
Drivsr's Door Wire Harness
Connector or
Terminal
Number of
CavitiesLocationConnocts toNotes
c664
c667
25
4
at
18
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Left side wire harness {C557)
Left front speaker
Driver's power window motor
Driver's door lock actuator
Driver's door lock switch
Driver's power mirror actuator
Keyless/power door lock control uni
Front Pa$enger's Door Wire Harnsss
Connector or
T6rminal
Number ot
CavitiesLocationConnects toNotes
c671
c612
c67 4
c675
2^
I
Front passenger's door
Front passenger's door
Front passenger's door
Front passenger's door
Front passenger's door
Front passenger's door
Main wire harness (C4271
Right front door speaker
Front passenger's power window motor
Front passenger's door lock actuator
Front passenger's power window switch
Front passenger's power mirror actuator
DBIVEB'S DOOR WIREHARNESS
6tt inliiioint""
23-32
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o,-
Left Rear Door Wile Harness
LEFT REAR DOORWIRE HARNESS
Conneclor or
T€rminal
Numbor of
CavitiesLocationConnects toNotos
c681
c6a2
c683
c684
2
5
Left rear door
Left rear door
Left rear door
Left rear door
Left side wire harness {C575)
Left rear oower window motor
Left rear door lock actuator
Left rear oower window switch
Right Real Door Wire Harness
Connector or
Terminal
Number of
CavitiosLocstionConnests toNotos
c691
c692
c694
Right rear door
Right rear door
Right rear door
Right rear door
Right side wire harness (C603)
Right rear power window motor
Right rear door lock actuator
Right rear power window switch
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