Quarter glass HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

Doors
Rear Door Glass, Ouarter Glass and Regulator Replacement (cont'd)
3. Carefully lower the glass. Remove the bolts and
screw from the rear channel, then pull the rear
channel up as shown. Remove the glass from the
rear channel. Carefully pull the glass out through
the window slot.
NOTE: Take care not to drop the glass inside the door.
>: Bolt, screw locationsA>, tB>,1
-4 f 6 x 1.0 mmrTmtl-larR '^S\\\-.- -
WPU W)+ INmio.8ksf m,6 tbf.ftt
c>, 1
CLIP
20-14
''
4. Remove the quarter glass.
Disconnect the connector. and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt localions, 4
6x1.0mm8 N.m 10,8 kgf.m,6 tbtftl
REGULATOR
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22.
21. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 14, and set it down on the adhesive. Ljghtly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTEr Do not open or close the doors until adhe-
sive is dry.
SUCTTON ALIGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for
leaks. mark leaking areas, and let the windshield
dry, then seal with sealant.
NOTE:
. Let the vehicle stand for at least four hours after
windshield installation. lf the vehicle has to be
used within the first four hours, it must be driven
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl,.
. Advise the customer not to do the following
things for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excess,vely {such as when
going in and out of driveways at an angle or
driving over rough. uneven roads).
24.
Ouarter Glass Replacement
CAUTION:
. Put on gloves to prot€ct your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat (see page 20-63)
. Cargo floor lid and cargo storage bin (see page
20 431
. Rear trim panel and rear side trim panel (see
page 20-421
. Rear hatch glass support strut (see page 20-78)
. Ouarter pillar trim panel (see page20-421
. Taillight (see section 23)
NOTE: With the rear hatch glass support strut
removed, you will need to support the rear hatch
glass by hand.
2. From inside the vehicle, use a knife to cut through
the quarter glass adhesive all the way around.
NOTE:
. lf the quaner glass is to be reinstalled, take care
not to damage the molding.
. lf the molding is damaged. replace the quarter
glass, molding, and clips as an assembly.
. The quarter glass can be reinstalled using butyl
tape.
(cont'd)
20-35
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Glass
v\//,/6 /l
Ouarter Glass Replacement (cont'd)
lnside:
ADHESIVE
3. Carefully remove the quarter glass.
NOTEj Check the molding for damage, replace thequa.ter glass if necessary.
20-36
Using a knife, scrape the old adhesive smooth to a
thickness of about 2 mm (0.08 in.) on the bonding
surface around the entire quarter glass opening
flange.
NOTE:
. Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper
bond ing.
. lf any of the clips are broken. remove lhem trom
the body.
. Mask off surrounding surfaces before applying
pnmer.
Clean the body bonding surface with a sponge damp-
ened in alcohol.
NOTE: After cleaning, keep oil, grease and water
from getting on the surface.
lf the old quarter glass is to be reinstalled, use aputty knife to scrape off all traces of old adhesive,
then clean the quarter glass surface with alcohol
where adhesive is to be applied.
NOTE: Make sure the bonding surface is kept free
of water, oil and grease.
CAUTION: Avoid setting the quarter glass on its
edges; the molding can be permanently detormed.
NOTE: Clean the shadowed area.
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7. Glue the fastener to the inside face of quarter glass
as shown. lf the old quarter glass is to be reinstalled,
apply a light coat of primer (3M C- 100, or equivalent),
then apply butyltape to the quaner glass as shown.
NOTE:
. Be careful not to touch the quarter glass where
adhesive will be aDplied.
. Do not peel the separator off the butyl tape.
Width: 5.4 mm 10.25 in.)
BUTYL TAPE
I
w-mr
>t\
/\SS MOLDING
/'/.//// | Bttryl taee locations l3M 8628, or equivalent)Thickness:3.2 mm 10.13 in.l
>: Fastenoa location, I
FASTENER MOLDING
GLA
8. lnstall the fastener to the bodv as shown.
>: Fastener location, 1
1l mm(0.43 in.)
GLASS
400 mm (15.75 in.)
9. lf the old quarter glass is to be reinstalled, seal the
body hole with piece of urethane tape, Set the quar
ter glass upright in the opening and make alignment
marks across the quarter glass and body with a
grease pencil at the three points shown.
(cont'd)
20-37
ALIGNMENT MANK
10. Remove the quarter glass.
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Glass
Ouarter Glass Replacement (cont'd)
1 1. With a sponge, apply a light coat of glass primer to
the inside face of the quaner glass, as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
. Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mrxed up.
. Never touch the primed surfaces with your hands.
It you do, the adhesive may not bond to the quar-
ter glass properly. causing a leak after the quar
ter glass is installed.
. Keep water, dust, and abrasive materials away
from the primed surface.
7///f ' aeery sra$ primer here.
10 mm{0.39 in.)
BUTYL TAPE
BUTYL TAPE
MOLOING23 mm10.90 in.)10 mm 10.39 in.)
GLASS
20-38
With a sponge, apply a light coat of body primer to
the original adhesive remaining around the quaner
glass opening flange. Let the body primer dry for at
least 10 minutes.
NOTE:
. Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
. Never touch the primed surfaces with your hands.
'/fu, : Apply body primer here.
'13.Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
m ixing.
. Follow the instructions that came with the adhe-
slve.
Before filling a cartridge, cut the end of the nozzle
as snown.
Cut nozzle end
10 mm {0.39 in.)
7 mm {0.27 in.)
14.
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15. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery, Put the canridge in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying the
adhesive.
. Apply the adhesive within 30 minutes after apply-
ing the glass primer.
i:.8T".,1,/:AoHEsrvE
I rnm(0.31 in.)
BUTYLTAPE
GLASS19.
20-39
16. Use suction cups to hold the quarter glass over the
opening, align the clips or the alignment marks made
in step 9, and set it down on the adhesive. Lightly
push on the quaner glass until its edges are fully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the
adhesive is drv.
Scrape or wipe the excess adhesive off with a putty
knife or towel,
NOTE: To remove adhesive from a painted surface
or the quarter glass, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour. then
spray water over the quarter glass and check for
leaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the vehicle stand for at least four hours
after quarter glass installation. lf the vehicle has to
be used within the first four hours, it must be driven
slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
11.
18.
AUGNMENT
SUCTION CUPS
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Gonnector ldentification and Wire Harness Routing
Right Side Wire Harness
Connec{or or
Tsrminal
Number of
CavitiesLocationConnests toNotes
c601
c602
c603
c604
6'1
2
2
Behind right kick panel
Right B-piller
Right rear door
Under middle of dash
Right B-piller
Main wire harness (C428)
Front passenger's door switch
Right rear door wire harness (C691)
SRS main harness {C808)
Front passenger's seat belt tensioner
'98 - 00
mooets'98 - 00
models
Rear Bumper Wire Harness
Connector ol
Terminal
Number ot
CavitiesLocationConnocts toNotes
c641
c642
c643
4
2
2
Left quarter panel
Behind rear bumper
Behind rear bumper
Left side wire harness (C566)
Left rear side marker light
Right rear side marker light
Fuel Tank Pressure Sensor Sub-harness - '98 Model
Connector or
Terminal
Number ot
CavitiesLocationConnects toNot63
c645
c646
c647
?
2
Fueltank
Left side of fuel tank
Left side of fuel tank
Left side wire harness (C580)
Fuel tank pressure sensor
Evaporative emission (EVAP) bypass
solenoid valve
High Mount Brake Light Sub-harnoss
Conneslor or
Terminal
Number of
CavitiesLocationConnec-ts toNotes
c651
c652
c653
2
1
1
Top of hatch glass
Top of hatch glass
Top of hatch glass
High mount brake light
Rear wire harness (C617)
Rear wire harness (C618)
23-28
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Gonnector ldentification and Wire Harness Routing
Rear Wiro Harness
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c61l
c612
c613
c614
c617
c618
c619
c620
14
2
6
1
1
'I
1
Right quarter panel
Right quarter panel
Right quarter panel
Right quaner piller
Right side of hatch glass
Middle of hatch glass
Top of hatch glass
Top of hatch glass
Left side of hatch glass
Roof area
Left side wire harness (C57'l)
Right rear speaker
Tailgate wire harness (C631)
Right taillight
Rear window defogger (+)
Rear window wiper motor
High mount brake light sub-harness
(c652)
Hjgh mount brake light sub-harness
{c653)
Rear window defogger (-)
Rear ceiling light
G611Right quarter pillerBody ground, via rear wire harness
Tailgate wire Harness
Connestor or
Terminal
Number of
CavitiesLocationConnects toNoles
c633
c634
2
2
1
Right quarter panel
Middle of tailgate door
Left side of tailgate door
Middle of tailgate door
Rear wire harness (C613)
Hatch glass opener solenoid
License plate light
Hatch glass latch switch
I/iddle of tailgate doorBody ground, via tailgate wire harness
23-30
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