Timing HONDA INTEGRA 1994 4.G Owner's Guide

Piston Pins
Installation lB18C1 enginel
1. Use a hydraulic press for installation.
. When pressing pin in or out, be sure you posi-
tion the recessed flst on the piston against the
lugs on the base attachment,
Th€ arrow must tacetiming belt sid€ of rheengino.
Tho mork must tacethe timing belt sideot the engine.
PISTON PIN
fl--.l DRr
ER HEAD
I j 07e73 - PEm32o
ll t PlsroN PtN-T- \J ---..'' DRtvER sHAFr
; tl i- 07s73 - PEoo3lo
r ll-,H, -4
ilil r
Embossed m.rk ll ll-- PISTON PIN
facins up. l!-lJ
t PILOT COLLAR
I =)ffi o?LAF-PR3o1n'
r --t- 'llllrllilill
i_r_,llll,ltlllll
L-lt|lllltlll
Adjust the l€ngth B of piston pin driver.
Br 51.70 mm (2.035 inl
_- PrsroN PIN BASE INSERTO?GAF - PH6O3q)
PISTON BASE HEAD07HAF - P120102
PISTON BASE07973 - 65705U)
Inspection
Measure the diameter of the piston pin.
Pi3ton Pin Dirmltlr:
Standard lN.wl: 20.994 - 21.dlo mm(0.8265 - 0.8:168 inl
20.907 - 21.(xxt mm
(0.8267 - 0.&16S in)
Ovo.3ize:
NOTE: All replacement piston pins are oversize.
2. Zero the dial indicator to the piston oin diamater.
7-20

Installation (engine removal not
S€AL DRIVEB07LAD - PRimroAlnstallse6lwith tho
Pan numbertacing out.
Using the special tool, drive in the flywheel-end seal
until the driver bottoms against block.
NOTE: Align the hole in the drivsr attachment withthe Din on the crankshaft.
Oil Seal
required)
The seal surface on the block should b€ dry.Apply a light coat of grease to the crankshaft andto the lio of seal.
Using the special tool, drive in the timing pullsy-
end seal until the driver bottoms against the oilpump.
When the seal is in place, clean any excess grease
off lhe crankshaft and check that the oil seal tiD isnot distoned.
7-26

Oil Pump
5.
4.
Removal/lnspection/lnstallation
6. Remov€ the timing belt.
7. R€move the drive pulley.
8. Remov€ the oil pan and oil screen.
9. Remove the oil pump.
Drain the engine oil.
Turn the crankshatt and align the white groove on
the crankshalt pulley with the pointer on the lower
cover.
Remove the cylinder head cover and middle cover.
Remove the power steering pump belt, air condition-
er belt and the alternator belt.
Remove the crankshaft pulley and remove the low-
er cover.
OIL PUMP
OIL PAN
8-10
1O. Remove the screws trom the pump housing, thsn
separate the housing and coveJ.
1 1. Check the inner-to outer roto. radial clearance on thepumP rotor.
Innor Rotol-to-Outor Rotor Radial Cloaranco
StandErd (Newl: O.O4-O.16 mm(0.O02-0.006 in)
Service Limit: O.2O mm (0.008 inl
Check the housing-to-rotor axial clearance
pump rotor.
Housing-to-Botor Axial Claalanc€
Standard (Nowl: O.O2-O.O7 mm(O.OO1 -O.OO3 inl
Service Limit: O.15 mm (0.006 in)
on the12.
HOUSING

Inspection
Remove the timing belt (81881 engine: see page
6-1O, B18C1 engine: see page 6-49).
Check that the water pump pulley turns counter-
clockwise,
Check for signs ol seal leakage.
NOTE: A small amount ot "weeping" from the
bleed holo is normal,
BLEED HOLE
2.
J.
J.
Replacement
6 r 1.O rnm12 N.m {1.2 kgf.m,4.7 bf.ftl
4. lnstall the water pump in the reverse order
removat.
NOTE:
a Keep the O-ring in position when installing.
a Clean the spilled engine coolant.
Remove the timing belt (818B1 engine: see page
6-10,818C1 engine: see page 6-49).
Remove the camshaft pulleys and the back cover(81881 engine: see page 6-19. B18C1 engine: see
page 6-581.
Remove the water pump by removing five bolts,
NOTE: Inspect, repair and clean the O-ring groove
and mating su.lace with the cylinder block.
DOWEL PIN
BI-EED HOI-E
10-9

PGM-FIIOLE CONTROLFUEL SUPPLY
INTAKEAIR€MtsstoNCONTROLSELECTRICALLOAODETECTOR
VARIAEIE VALVETIMINC & VALVELIFT ELECTRONICcoNTRO|-SOLENOID
VARIABLE VALVETIMING & VATVEI-IFT ILECTRONICcottTR0tPffESSURE
KNOCKstNsoRFISIGNALFISIGNAT
IOLE AIRc0NTR0r-OTHERIOLECONTROLS
FUELINJECTOR
OTHERFUELSUPPTY
| 1"70s3811.74r 1-76t 1-7611-8211-78| 1-102r 1-97t 1-1 15ll129
Er6t-- -------16l-/-----..Efl-o_,.''\
\.-r-l-t l0 t----i-\t2t I/ --i-\
\-!-/
l22 l/-- j--\t23 l-/--.i-\-t 30 l-,--T-\
\.--r-z
t3r t-/-.--\
\.---l
[|-/----\I 16 t-/ _-i- \
@
@
o@
o@@
oQ)
@a,@@
o@@
@o
o
(JJ
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11-3

Troubleshooting
Self-diagnostic Procedures (cont'dl
':818C1 engine
a lf codes other than those listed above are indicated, verifv the code. lf the code indicated is not listed above, replace
rhe ECM.
a The MIL may come on, indicating a system problem when, in fact, there is a poor or intermittent electricalconnection.
First, check the electrical connections, clean or repair connections it necessary.
o The MIL and @ indicator light may light simultaneously when the Diagnostic Trouble Code (DTC) 6, 7 or 17. Check
the PGM-Fl system according to the PGM-Fl system troubleshooting, then recheck the l!! indicator light. ll it lights,
see page 14-5O, 51.
a The MIL does not come on when there is a malfunction in the A/T Fl signal or Electrical Load Detector (ELDI circuits.
However, it will indicate the codes when the Service Check Connector is shorted.
DIAGNOSTIC
TROUBLE
CODE (DTCISYSTEM INDICATEDPsge
oENGINE CONTROL MODULE IECM)11-42
,lHEATED OXYGEN SENSOR IHO25)1 1-46
aMANIFOLD ABSOLUTE PRESSURE {MAP SENSOR)11-52
4CRANKSHAFT POSITION (CKP SENSOR)1 1-56
oENGINE COOLANT TEMPERATURE (ECT SENSOR)11-58
THROTTLE POSITION (TP SENSOR}11-60
ITOP DEAD CENTER POSITION (TDC SENSORI1 1-56
9No. 1 CYLINDER POSITION (CYP SENSOR)1 1-56
10INTAKE AIR TEMPERATURE (IAT SENSOR)11-62
13BAROMETRIC PRESSURE (BARO SENSOR}1|-64
14IDLE AIR CONTROL (IAC VALVE}11-42
tcIGNITION OUTPUT SIGNAL11-66
toFUEL INJECTOR1't-102
17VEHICLE SPEED SENSOR {VSSI11-68
20ELECTRICAT LOAD DETECTOR (ELD)'t 1-70
21VARIABLE VALVE TIMING & VALVE LIFT ELECTRONIC CONTROL SOLENOID
VALVE {VTEC SOLENOID VALVE)'6-36
22VARIABLE VALVE TIMING & VALVE LIFT ELECTRONIC CONTROL PRESSURE
SWITCH (VTEC PRESSURE SWITCHI-6-38
23KNOCK SENSOR {KS}-11-7 4
30A/T FI SIGNAL A11-76
3'rA/T FI SIGNAL B1 1-76
4'lHEATED OXYGEN SENSOR (HO25} HEATER11-47
43FUEL SUPPLY SYSTEM1 1-50
11-36

PGM-FI System
System Description
ENGINE CONTROL MODULE (ECMIOUTPUTS
PGM-Fl System
The PGM-Fl system on this model is a sequential multipon fuel injection system,
Fuol Iniector Timing and Duration
The ECM contains memories tor the basic discharge durations at various engine speeds and manifold pressures. Thebasic discharge duration, after being read out from the memory, is turther modilied by signals sent from vanous sensofsto obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve (lAC Vatve)
When the engine is cold, the A/C compressor is on, the transmission is in gear (A/T only) the brake pedal is depressed,the P/S load is high, or the alternalor is charging, the ECM controls current to the IAC Valve to maintain correct idle soeed.
lgnition Timing Controla The ECM contains mamories for basic ignition timing at various engine speeds and manifold pressures. lgnition timingis also adjusted for engine coolant temperature.a A Knock Control System is also used. when detonation is detected by the knock sensof. the ignition timing is retarded(B18Cl engine).
Other Control Functions
1. Starting Control
When the engine is started. the ECM provides a rich mixture by increasing fuel injector duration.2. Fuel Pump Control
a When the ignition switch is initially turned on, the ECM supplies ground to the PGM-Fl main relay that suppliescurrent to the fuel pump tor two seconds to pressurize the tuel system.a When the engine is running, the ECM supplies gfound to the PGM-Fl main relay that supplies current to the fuel pump.a When the engine is not running and the ignition is on, the ECM cuts ground to the PGM-FI main relav which cutscurrent to the fuel pump.
TDC/CKP/CYP Sensor
MAP Senso.
ECT Sensor
IAT Sensor
TP Sensor
HO2S
vss
BARO Sensor
ELD
Starter Signal
ALT FR Signal
Air Conditioning Signal
A/T Gear Position Signal
Battery Voltage {lcN. 1)
Brake Switch Signal
PSP Switch Signal
Knock Sensor'
VTEC Pressure Switchr
Fuel-lnjectors
PGM-FI Main Relay (Fuel Pump)
MIL
IAC Valve
A/C Compressor Clutch Relay
Radiator Fan Relav
Condenser Fan Relav
ALT
rcM
EVAP Purge Control Solenoid
HO2S Heater
VTEC Solenoid Valve'
IAB Control Solenoid Valve*
lFuet tnjector Timing and Duration]
I Electr..l"ldle Contr;il
Fit'e' contr; Funcrfit
l6tio; Ttntrlg c..trol
tEcM aack-,rp Functiorlsl
': 818C 1 €ngine
11-40

PGM-FI System
TDC/CKP/CYP Sensor
_f'=l_ fi_l The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) 4: A problem int:- the Crankshaft Position (CKP) Sensor circuir.
l'6]- ftl - The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) 8: A problem in-i- the ToD Dead Center ITDC) Sensor circuit.
-flG]l- ft-] The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) 9: A problem in- , - the Cvlinder Position ICYP) Sensor circuit.
The CKP Sensor determines timing tor fuel injection and ignition of each cylinder and also detects engine speed. TheTDC Sensor determines ignition timing at start-up (cranking) and when crank angle is abnormal. The CYP Sensor detects
the position of No. 1 cylinder tor sequential fudl injection to each cylinder.
- \.--r-l - -__l_-
tPJ:;LlJ:lEl--;l ?,:
- Tho MIL hos beon roponod on.- With rho SCS short connoctorconneclod lsso pago I l-341,code 4, 8 and/or 9 ar6 in-dicated.
Do the ECM Reset procedure (seepage 11-35).
Intohittent failuro, syst€m is OKat thia tima {t6st drivo may benoceaSaayr.Chock for poo. connections orlooss wires at C222 (located atright shock towerl, C110(TOC/CKP/CYP Sonsorl and ECM.
ls the MiL on and does it in-dicate code 4, 8 and/or 9?
Turn the ignition switch OFF.
Disconnect the 8P connector fromthe TDC/CKP/CYP sensor.
{To page 1 1-57)
11-56

- ldle Speed Setting
Inspoction/Adiustment
NOTE:
a When the idle speed set, check the following items:
- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV svstem
a (Canada) Pullthe parking brake lever up. Stan the en-
gine, then check that the headlights are off.
1 Start the engine. Hold the engine at 3,000 rpm with
no load (A/T in S or @ position, M/T in neutral)
until the radiator tan comes on, then let it idle.
2. Connect a tachometer.
3. Disconnect the 2P connectot trom the ldle Air Con-
trol {lAC) valve.
Start the engine with the sccelerator pedal slightly
depressed. Stabilize the rpm at 1 ,OOO, then slowly
release the pedal until the engine idles.
Check idling in no-load conditions: headlights, blower
fan, rear defogger, radiator fan, and ai. conditioner
are not operatrng.
ldl€ spood should bo;
81881 ongino:
MlT48O ! 50 rym
An48O I 50 rpm
lin@or@oosition)
818C7 engine:48O ! 50 rym
Adjust the idle speed, if necessary, by turnmg the
idle adiusting screw.
NOTE: After adiust the idle speed in this step, check
the ignition timing (see section 231.
lf it is out ot spec. go back to step 4.
4.
e
Turn the ignition switch OFF.
Reconnect the 2P connector on the IAC valve, then
remove the BACK UP (7.5 A) fuse in the under-hood
tuse/relav box for 1O seconds to reset the ECM.
Restart 8nd idle the engine with no-load conditions
for one minute, then check the idle speed.
NOTE: (Canada) Pull the parking brake lever up.
Start the engine, then check that the headlights ate
off.
ldlo speed should be;
81881 ongino:
MTf75O ! 50 rpm
AIT75O t 50 rpm
(in[]or@positionl
818C1 engine: 750 1 50 rpm
(cont'd)
11-95

The Automatic Transmission is a combination of a 3-e,ement torque convefter and triple-shaft electfonically controlled
automatic transmission which provides 4 speeds forward and 1 speed reverse. The entire unit is positioned in line with
the engine.
Torque Converter, Gears and Clutches
The torque converter consists of a pump, turbine and stator assembly in a single unit, The torque converter is connected
to the engine crankshaft so they turn together as a unit as the engine turns. Around the outside of the torque converter
is a ring gear which meshes with the starter pinion when the engine is being staned. The entire torque converter assem-
bly serves as a flywheel while transmitting power to the transmission mainshaft.
The transmission has three parallel shafts, the mainshaft. countershaft and sub-shaft. The mainshatt is in line with the
engine crankshaft.
The mainshaft includes the clutches for 1 st, and 2ndl4th, and gears for 3rd. 2nd, 4th, reverse and l st (3rd gear is in-
tegral with the mainshaft, while reverse gear is integral with the 4th gear).
The countershaft includes the 3rd clutch and gears Ior 3rd, 2nd,4th, reverse, lst and parking. Reverse and 4th gears
can be locked to the countershaft at its center, providing 4th gear or reverse, depending on which way the selector is moved.
The sub-shaft includes the lst-hold clutch and gears for 1st and 4th
The gears on the mainshait are in constant mesh with those on the countershaft and sub-shaft. When certain combina-
tions of gears in the transmission are engaged by the clutches, power is transmitted from the mainshaft to the counter-
shaft via the sub-shatt to provide @, E, tr. tr and @ position.
Electronic Control
The electronic control system consists of the Transmission Control Module {TCM), sensors, and 4 solenoid valves. Shift-
ing and lock-up are electronically controlled for comfortable driving under all conditions.
The TCM is located below the dashboard, behind the left side kick panel on the driver's side.
Hydraulic Control
The valve bodies include the main valve body, secondary valve body, regulator valve body. servo body, and lock-up valve
body throuqh the respective separator plates.
They are bolted on the torque converter housing.
The main valve body contains the manual valve, 1-2 shift valve, 2-3 shift valve, Clutch Pressure Cont.ol (CPC) valve,
4th exhaust valve, relief valve, and oil pump gears.
The secondary valve body contains the 4-3 kick-down valve,3-2 kick-down valve,2-3 orifice cont.ol valve, 3-4 shitt
valve, orifice control valve. modulator valve, and servo control valve
The regulator valve body contains the pressure regulator valve. lock-up control valve, torque converter check valve, and
cooler check valve.
The servo bodv contains the servo valve which is integrated with the reverse shift fork, throttle valve B, and accumulators.
The lock-ug valve bodv contains the lock-up shift valve and lock-up timing B valve. and is bolted on the secondary valve
body.
Fluid from the regulator passes through the manual valve to the various control valves.
Shitt Control Mochanism
Input to the TCM i.om various sensors located throughout the car determines which shift control solenoid valve should
be activated.
Activating a shift control solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes
a line to one of the clutches. engaging that clutch and its corresponding gear.
Lock-up Mechanism
In @ position. in 2nd, 3rd and 4th, and E position in 3rd, pressurized tluid can be drained from the back of the tor-
que converter through an oil passage, causing the lock-up piston to be held against the torque converter cover. As this
takes Dlace, the mainshaft rotates at the same speed as the engine crankshatt. Together with hydraulic control, the TCM
optimizes the timing ol the lock-up mechanism.
The lock-up valves control the range of lock-up according to lock-up control solenoid valves A and B, and throttle valve B
When lock-up control solenoid valves A and B activate, modulator pressure changes. Lock-up control solenoid valves
A and B are mounted on the torque converter housing, and are controlled by the TCM.
(cont'd)
14-3