airbag HONDA INTEGRA 1998 4.G User Guide
[x] Cancel search | Manufacturer: HONDA, Model Year: 1998, Model line: INTEGRA, Model: HONDA INTEGRA 1998 4.GPages: 1681, PDF Size: 54.22 MB
Page 677 of 1681

Steering Golumn
Removal
I
a All SRS wire harnesses are covered with yellow insu-
lation. Before vou disconnect any pan of an SRS wire
harness, disconnect the airbag Gonnectors.
a Whenever the ignition switch is ON (lll, or has been
turned OFF for less than three minutes, be carelul not
to bump the SRS unit; the airbags could accidentally
deploy and cause damage or iniuries.
a For additional precautions, lelel to the SRS sub-section
in section 23.
1. Remove the airbag assembly and steering wheel
(see page 17-25).
2. Remove the lower cover.
3. Remove the driver's knee bolster,
Remove the column covers by removing the
screws.
'//
,,1G
LOWER COVER
17 -28
1.
9.
Remove the SRS wire harness connector from the
connector holder.
Disconnect the cable reel connector and SRS main
wire harness connector (see page 17-24).
CONNECTOR HOI-DER
SRS WIRE HARNESS CONNECTOR
Disconnect the cruse control switch connector from
the cable reel, and remove the cable reel trom the
combination switch.
Remove the turn signal canceling sleeve.
Remove the combination switch from the steering
column by disconnecting the connectors.
Page 681 of 1681

Steering Column
Installation (cont'dl
CAUTION:
a All SRS wire harness€s are covored with yollow insu-
lation. B€fors you disconnect any part of an SRS wire
harness. disconnoct the airbag connoctois.
a Whenever the ignition switch is ON (lll, or has beon
turned OFF for less than throo minutos, be caleful not
to bump the SRS unit; ths airbags could accidsntslly
deploy and caus€ damago or iniuries.
a For additionalpracautions, reter to the SRS sub-section
in section 23,
1. Slip the upper end of the steering joint onto the col-
umn shaft (line up the bolt hole with the flat on the
shaft). and loosely install the upper steering joint
bolt UPPER STEERTNG JorNT BoLT
STEERINGJOINT
Slip the lower end of the steering joint onto the pin-
ion shaft. Line up the bolt hole with the groove
around the shaft) and loosely installthe lower bolt.
NOTE:
. Be sure that the lower steering joint bolt, is
securely in the groove in the steering g€arbox
prn ron.
. Before tightening the steering joint bolts, pull on
the steering ioint to make sure that the steering
ioint is fullY seated.LOWER STEERING JOINT BOLT
Fin6ltorque:22 N.m12.2 kgf.m, 16 lbf.ft)
17-32
Install the steering column with the flange nuts,
then installthe column holder and flange bolts.
Tighten the upper and lower steering joint bolts
loosely installed in steps'l and 2.
STEERING COLUMN
FLANGE BOLTS22 N'm(2.2 kgt'm' 16lbf'ftl
Install the steering joint cover with the clamps and
cllP.
CLIP
\{
Page 690 of 1681

Power Steering
Gearbox
Removal
NOTE: Using solvent and a brush, wash any oil and dirt
off the valve body unit, its lines, and the end if the gear-
box. Blow dry with compressed air.
l. Drain the power steering fluid as described on page
11-21.
2. Raise the front of vehicle, and support on safety
stands in the proper locations (see section 1).
3. Remove the front wheels.
4. When the vehicle is equipped with the SBS airbag
system, remove the steering wheel (see page 17-
24t.
5. Remove the steering
6. Remove the steering joint lower bolt, and move the
ioint toward the column.
STEERING JOINTLOWER SOI-T
(cont'd)
19. Install the pulley as shown below, then loosely
install the pulley nut. Hold the steering pump in a
vise with soft jaws.
CAUTION: Be carelul not to damlge tho pump
hou3ino with ths ilws of th6 vies.
Hold the pulley with the special tool, and tighten thepu ey nut.
ioint
Va
20.
PULI.IY NUT6,1 N.m {6.5 kgt m,47 lbf,ftl
'(
Check that the pump turns smoothly by turning thepulley by hand.
.-l
21.
PULLEY
UNIVERSAL HOLDER
CLIP
17-41
Page 941 of 1681

Carpet
Beplacement
SRS wire harnesses are routed near the carpet.
CAUTION:
a All SRS wire harnesses are covered wilh yellow insu-
lation. Before you disconnect any palt of an SRS wire
harness, disconnect the airbag connectors.
a Whenever the ignition switch is ON (ll), or has been
tulned OFF fol less than three minutes, be caretul not
to bump the SRS unit; the airbags could accidentally
deploy and cause damage or inluries.
a Fof additional precautions, leter to the SRS sub-section
in section 23,
DRIVER'S AIRBAG FRONT
SRS UNIT
20-126
FOOTREST
'1. Removel
Hatchback
a Front seat (see page 20 103)
a Rear seat (see page 20-110)
a Rear shelf (see page 20'91)
a Rear trim panel (see page 20-921
a Side trim panel (see page 20 92)
a Front seat belt lower anchor (see page 20-117)
a Front and rear consoles (see page 20-'130)
. Kick panel {see page 20-91)
a Dashboard lower cover (see page 20-133)
a Opener cover (see page 20-156)
Sedan
a Front seat (see page 20 103)
. Rear seat (see page 20-1121o Rear pillar trim panel (see page 20 95)
a Center pillar lower trim (see page 20-94)
a Front seat belt lower anchor (see page 20-118)
a Front and rear consoles (see psge 20-130)
. Kick panel (see page 20'9'l)
a Dashboard lower cover (see page 20-133)
a Opener cover (see page 20-157)
2. Remove the footrest.
V i Bolt locations, 2
6xl.omm i
9.8 N.m {'l .0 kgl m,7.2 rbf.ft) )./
Page 945 of 1681

Consoles, Front and Rear
Replacement
SRS wire harnesses are routed near the front console.
CAUTION:
a AIISRS wire harnesses are covered with vellow insu-
lation. Before you disconnect any pan of an SRS wire
halness, disconnect the airbag connectors.a Whenever the ignition switch is ON {lll, o. has beenturned OFF for less than three minutes, be carefulnot
to bump the SRS unit; the airbags could accidentally
deploy and cause damage or injuries.a For additional pfecautions, reter to the SRS sub-section
in section 23.
PASSENGER'S AIRBAG
SRS UNIT
20-130
NOTEr Take care not to scratch the lront and rear con-
soles, and dashboard.
1. Remove the access cap.
CAUTION: When prying with a tlat tip screwdriver.
wrap it with protective tape to prevent damage.
ACCESS CAP
2. Remove the screws.
V : Screw locations
AV : Screw, 2 BV : Screw, 2
el
Ei-,)
*)
Page 948 of 1681

Dashboard
Component Removal/lnstallation
\J
U
uomponenl r{emoval/ Insrallarlon -
SRS wire harnesses are routed near the dashboard and
sreenng corumn.
CAUTION:
a AIISRS wire harnesses are cove.ed with yellow insu-
lation. Belore you disconnect any part of an SRS wire
hahess, disconnect the airbag connectors.
o Whenever the ignition switch is ON (ll), or has been
turned OFF fol less than three minutes, be caretul not
to bump the SRS unit; the airbags could accidentally
deploy and cause damage or inturies.
a For additional precautions, reJer to the SRS sub-section
in section 23.
FRONTPASSENGER'S AIRBAG
SRS UNIT
CAUTION: When prying with a flat tip screwdriver, wrap
it with protective tape, and apply proteclive tape around
the related parts, to prevent damage,
Instrument panel, Dashboad lower cover, Knee bolster
temovat:
1. Lower the steering column.
2. Remove the screws and detach the clips, then re-
move the instrument panel.
3. Remove the coin pocket.
4. Remove the screws and detach the clips, then re
move the dashboard lower cover.
Disconnect the connector.
A : Screwlocations,5A i Clip locations
AA: Clip, 2 B> : Clip, 2
INSTRUMENT PANEL
ii'- ' iq4'ii \Ll1
COIN POCKET
(cont'd l
20-133
Page 953 of 1681

Dashboard
Replacement Precautions
SRS wire harnesses are routed near the dashboard and
steenng column.
CAUTION:
a All SRS wire hsrnesses are covered wiih yellow insu-
lation. Before you disconnect any pan of an SRS wire
harness, disconnect the airbag conneclors.
a Whenever the ignition switch is ON (ll), or has been
tulned OFF for less than three minules, be careful not
to bump the SRS unit; the ai.bags could accidentally
deploy and cause damage or injuries.
a For additional precautions, refer lo the SRS sub-section
in section 23.
PASSENGER'S AIRBAG
Belore removing the dashboard:
1. Disconnect the battery negative cable, then discon-ne.r rhe n^.iriua.ahla
NOTEr The original radio has a coded thett protec,
tion circuit. Be sure to get the customer's code num
ber before- disconnecting the battery.- removing the No. 47 (7.5 A) fuse from the under-
hood tuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn
it on. When the word "CODE" is displayed, enter
the customer's 5-digit code to restore radio
operation.
DRIVER'S AIRBAG
SRS UNIT
20-138
2.Install the short connectors (RED).
Driver's:
Remove the access panel, then disconnect the con-
nector between the cable reel and driver's airbag.
CABL€ REELCONNECTOR--_--._-_-----
Front passenger's:
Remove the glove box (see page 20-137), thendisconnect the connector between the front pas-
senger's airbag and SRS main harness.
FRONT PASSENGER'SAIRBAG CONNECTOR
SRS MAIN HARNESSCONNECTOR
ORIVER'S AIRBAG
Page 954 of 1681

Replacement
1. To remove the dashboard, tirst remove the:
a Front seats {see page 20-'103)
a Front and rear consoles (see page 20-130)
a Oashboard lower cover {see page 20-133)
a Knee bolster (see page 20-134)
. Glove box (see page 20-137). Clock (see page 20-1371
. Moonroof switch (see page 20-136)
a Stereo radio/cassette (see page 20-134)
2. Lower the steering column (see section 17).
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
l ; Boh, nut locations
AA : Bolr, 28
: Nut, 2
8 x 1.25 mm22 N.m 12.2 kgl.n,16 tbf.ft)o21 13 N m 11.3 kgl m,
\€J' Prbl rll
_Urr'rr,t __)
STEERING JOINTCOVER
STEERING COLUMN
3. Remove the nuts, then remove the front passenger's
airbag bracket.
: Nut locations, 4
6 x 1.0 mm L9.8Nm
{1.o kgt m,7.2tbt.rrUFRONT PASSENGEB'SAIRBAG
PASSENGER'S
SRS MAINAIRBAG BRACKET
HARNESS
4. Disconnect the air mix control cable and connectors.
AIR MIX CONTROLCABLE
HEATERCONTROLPANELCONNECTORS
(cont'd)
20-139
Page 1058 of 1681

J
Electrical
Speciaf Toofs ..........................23-2
Troubleshooting
Tips 8nd Precautions .......................,..,.,.,.,.,......,..., 23-3
Five-step Troubleshooting ............,......,.,.,...,..,....., 23-5
Schsmatic Svmbols ...............23-6
Wire Color Code3 .. ................. 23-6
Relay and Control Unit Locations
Engine Compartment ......,.,.................,.,.,.,.,.,,,, 23-7
Dashboard and Door .........,...........,.....,.,....,.,.... 23-8
Dashboard and Floor ......................................... 23-10
Ouarter Pan€f .,,.,...,.,..,...,,,23-12
Connector ldontification and WireHarness Routing ......,.,......23-'13
Index to Circuits and Systems
Airbag
* Integrated Control Unit .....,.,.,.....23-152* Interlock Sytem .,...,.,...........,. 23.146
Lights, Exterior
Eack-up LighB ..................23.187
Brake Ligh$ ......................23-190*Daytime Running Lights (Canada) ................... 23"164
Front Parking Lights .......................................... 23-173
Front Side Marker Lights .................................. 23-173
Front Turn Signal Lights ..................-.......,...,.,. 23-173* Hazard Warning Lights ....................,........,....... 23-192
Headlights.....23-169
23-253 powerDistribution..................... 23-5/r
Air Conditioning.....,....... Soction 21
Alternator ..........,................... 23.99
iCigarette Lighter .........23-212
*Cruise Control
Distributor
'.'.,.'.'.,.'...,,,,.,''.'.,.',.'''.' 23.277
.............................. 23.88
................... 23-90lgnition Timing ......
Indicator Lights
Key-in Reminder System
Maintenance Reminder System*Seat Belt R€mindor System .,...........................* Side Marker/Turn Signal/HazardFlashcr Svstem .................23-192
Spark Plugs ............................23-98
Starting System .....................23-74* Stereo Sound System ...,......,..........,...,......,.,.,.,..,., 23-196
Supplemental Restraint System (SRS) ................ 23-277
Vshicle Speed Sensor (VSS) ................................. 23.130r Wiper/Washer System .........................................., 23-265
*Read SRS precautions on Psge 23-283 before working
in those areas,
23-154
23.136
23"133
Page 1104 of 1681

.lI
SRS Main Harness
Connector ol
Terminal
Number of
CavitiesLocationConnects to Notes
c801
cao2
c803
c804
c807
c808
2
3
2
18
2
2
Behind dashboard lower cover
Under left side of dash
Under left side of dash
Middle of tloor
Behind glove box
under le{t side of dash
Underdash fuse/reiay box (C920)
Main wire harness (C427)
Cable reel
SRS unit
Front passenger's airbag assembly
Memory erase signal (MES)
connector
G801Middle ot floorBody ground, via SRS main
harness
I,l-/
SRS MAIN HARNESS
>\-
D
23-47