brake Hyundai Getz 2009 Service Manual

6- 2 DO-IT-YOURSELF MAINTENANCE
HTB160A
1. Power steering fluid reservoir
2. Auto fuel cut switch (If installed)
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air cleaner filter
6. Relay box
7. Windshield washer fluid reservoir
cap
8. Engine oil level dipstick 9. Radiator cap
10. Engine coolant reservoir
11. Battery
G010A02TB-GAT ENGINE COMPARTMENT (1.1 SOHC)
CAUTION:
When inspecting or servicing the engine,you should handle tools and other heavy objects carefully sothat the plastic rocker cover of the engine is not damaged.!

DO-IT-YOURSELF MAINTENANCE 6- 3
G010B02TB-GAT ENGINE COMPARTMENT (1.4 DOHC/1.6 DOHC)
1. Power steering fluid reservoir
(If installed)
2. Auto fuel cut switch (If installed)
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air cleaner filter
6. Relay box
7. Windshield washer fluid reservoir
cap
8. Engine oil level dipstick 9. Radiator cap
10. Engine coolant reservoir
11. Automatic transaxle fluid level dip-
stick (If installed)
12.Battery HTB5001
CAUTION:
When inspecting orservicing the engine, you should handle tools and other heavyobjects carefully so that the plastic rocker cover of the engine isnot damaged.
!

6- 4 DO-IT-YOURSELF MAINTENANCE
G010C03TB-GAT ENGINE COMPARTMENT (1.5 DIESEL)
OTB008001
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir 4. Air cleaner filter
5. Relay box
6. Windshield washer fluid reservoir
cap 7. Engine oil level dipstick
8. Radiator cap
9. Battery
CAUTION:
When inspecting or servicing the engine,you should handle tools and other heavy objects carefully sothat the plastic rocker cover of the engine is not damaged.!

DO-IT-YOURSELF MAINTENANCE 6- 5
G020A02A-AAT GENERAL CHECKS Engine Compartment The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition
o Air filter condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torgue
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)

6- 16 DO-IT-YOURSELF MAINTENANCE
WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temper-ature decreases, the fan will auto- matically shut off. This is a normal condition.!
G110D02TB-GAT Checking the automatic transaxle fluid level
C090A03FC
Fluid level should be within "HOT" range
HTB164 3. Confirm if the fluid level is in the
“HOT” range on the level gauge. If the fluid level is lower, add the speci- fied fluid from the fill hole. If the fluid level is higher, drain the fluid from thedrain hole.
4. If the fluid level is checked in cold
condition[fluid temperature 20~30°C(68~86°F)], add the fluid to the “COLD” line and then recheck the fluid level according to the above step 2.
The automatic transaxle fluid levelshould be checked regularly. Keep the vehicle on level ground with the parking brake applied and check thefluid level according to the following procedure.
1. Place the shift lever in N(neutral)
position and confirm the engine is running at idle speed.
2. After the transaxle is warmed up sufficiently [fluid temperature70~80°C (158~176°F)], for exampleby 10 minutes usual driving, move the shift lever through all positions then place the shift lever in N(neutral)or P(park) position.

DO-IT-YOURSELF MAINTENANCE 6- 17
WARNING (DIESEL ONLY):
Never work on injection system with engine running or within 30 secondsafter shutting off engine. High pres- sure pump, rail, injectors and high pressure pipes are subjected to highpressure even after the engine has been switched off. The fuel jet pro- duced by fuel leaks may cause seri-ous injury, if it contacts with the body. People using pacemakers should not move closer than 30cm tothe ECU or wiring harness within the engine room with the engine run- ning, since the high currents in the Common Rail system produce con- siderable magnetic fields.
!
G120A01A-AAT CHECKING THE BRAKES G120B01A-AATChecking the Brake Fluid Level
!
CAUTION:
Because brakes are essential to the safe operation of the car, it is sug- gested that they be checked and inspected by your Hyundai dealer.The brakes should be checked and inspected for wear at those inter- vals specified in the vehicle mainte-nance schedule in Section 5. WARNING:
Use caution when handling brakefluid. It can damage your vision if it gets into your eyes. It will also dam- age your vehicle's paint if spilledon it and not removed immediately.!
G120C02A-AAT Recommended Brake Fluid Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica- tions in your braking system. Follow the instructions printed on the con-tainer.

6- 18 DO-IT-YOURSELF MAINTENANCE
G140A01A-AAT AIR CONDITIONING CARE Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt,dead insects, leaves, etc. These can interfere with maximum cooling effi- ciency. When removing such accumu-lations, brush or hose them away care- fully to avoid bending the cooling fans. G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a
fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by yourHyundai dealer.
! CAUTION:
Running the air conditioning sys- tem for extended periods of timewith a low refrigerant level may damage the compressor.
G120E02TB-AAT Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets intoyour eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluidcan or reservoir to remain open any longer than required. This will pre- vent entry of dirt and moisture whichcan damage the brake system and cause improper operation.
!
To add brake fluid;
1) If it is necessary, remove the air cleaner cover.
2) Wipe away any dirt then unscrew the fluid reservoir cap.
3) Slowly pour the recommended fluid
into the reservoir using by a funnel. Do not overfill. Before using, check the condition of the funnel to prevent a mixture of a foreign substance.
4) Carefully replace the cap on the res- ervoir and tighten.
G120D02A-AAT To Check the Fluid Level
HTB166
The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill. NOTE: If the level is below the "MIN" mark, it should be changed by an autho-rized Hyundai dealer.

DO-IT-YOURSELF MAINTENANCE 6- 21
G160A01A-GAT CHECKING CLUTCH PEDAL FREE-PLAY
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedalfree-play. The free-play should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary.G170A01A-GAT CHECKING BRAKE PEDAL FREE-PLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal free-play. The free-play should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

8- 6 CONSUMER INFORMATION
I100A01TB-GAT SPARE TIRE AND TOOLS
Your Hyundai is delivered with the fol- lowing: Spare tire and wheel Wheel nut wrench, Wrench bar, Screw driver,Jack, Towing hook HTB224
WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause
loss of braking effectiveness, steering control and traction. When replacing tires, never mixradial and bias-ply tires on the same car. If you replace radial tires with bias-ply tires, they mustbe installed in sets of four.
o Using tires and wheels of other
than the recommended sizes maycause unusual handling charac- teristics that may cause death, serious injury or property dam-age.
o Tires degrade over time, even when
they are not being used. Regard-less of the remaining tread, it is recommended that tires generally be replaced after six (6) years ofnormal service. Heat caused by hot climates or frequent high load- ing conditions can accelerate theaging process. Failure to follow this warning can result in sudden tire failure, which could lead to aloss of control and an accident involving serious injury or death.
!o The ABS works by comparing thespeed of the wheels. Tire size can affect wheel speed. When replac- ing tires, all 4 tires must use the same size originally supplied withthe vehicle. Using tires of a different size can cause the ABS (Anti-lock Brake System) and ESP(ElectronicStability Program) to work irregu- larly.

9- 2 VEHICLE SPECIFICATIONS
Type Wheel free playRack stroke Oil pump type 3,825 (150.6)
1,665(65.6) 1,495(58.9) 1,490(58.7)2,455(96.7) 1,450(57.1) 1,440(56.7)
Overall lengthOverall width Overall height (unladen)Wheel base Wheel tread J030A02TB-GAT TIREDual hydraulic with brake booster Ventilated disc DrumCable
J010A02TB-GAT MEASUREMENT
J060A01TB-GATFUEL SYSTEMRack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 140 mm (5.5 in.)132 mm (5.20 in.) Vane type
165/65R14, 175/65R14, 185/55R15
Option
Front Rear
mm (in.)
J020A01TB-GAT POWER STEERING
Fuel tank Capacity Capacity (Iceland only) Liter
4540 Imp.gal
9.98.8 J050A01FC-GAT BRAKE
Type Front brake type Rear brake type Parking brake
J035A01TB-GAT SPARE TIRE
T105/70D14(Temporary) Full size
Standard Option
GENEC
Manual Power