fuel filter Hyundai H-1 (Grand Starex) 2009 Owner's Manual

Introduction
6
1
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Seat belt warning light (if equipped)
High beam indicator
Turn signal indicator
ABS warning light (if equipped)
Parking brake & Brake fluid warning light
Engine oil pressure warning light
Malfunction indicator (if equipped)
Air bag warning light (if equipped)
Immobilizer indicator (if equipped)
Low fuel level warning light
Glow indicator (Diesel only)
Fuel filter warning light (Diesel only)
* For more detailed explanations, refer to “Instrument cluster” in section 4.
Charging system warning light
A050000ATQ
Door ajar warning light
Overspeed warning light (if equipped)
120km/h
Tailgate open warning light
O/D OFF indicator (if equipped) O/D
OFF
ESP
ESP OFF
ESP indicator (if equipped)
ESP OFF indicator (if equipped)

Features of your vehicle
42
4
ESP
OFFD150327AUN
Key reminder warning chime (if equipped)
If the driver’s door is opened while the
ignition key is left in the ignition switch
(ACC or LOCK position), the key
reminder warning chime will sound. This
is to prevent you from locking your keys
in the vehicle. The chime sounds until the
key is removed from the ignition switch or
the driver’s door is closed.
D150323AUN-EE
ESP indicator (ElectronicStability Program) (if equipped)
The ESP indicator will illuminate when
the ignition switch is turned ON, but
should go off after approximately 3 sec-
onds. When the ESP is on, it monitors the
driving conditions and under normal driv-
ing conditions, the ESP light will remain
off. When a slippery or low traction con-dition is encountered, the ESP will oper-
ate, and the ESP indicator will blink to
indicate the ESP is operating. D150324AFD
ESP OFF indicator
(if equipped)
The ESP OFF indicator will illuminate
when the ignition switch is turned ON,
but should go off after approximately 3
seconds. To switch to ESP OFF mode,
press the ESP OFF button. The ESPOFF indicator will illuminate indicating
the ESP is deactivated. If this indicator
stays on when ESP OFF is not selected,
the ESP may have a malfunction. Take
your car to an authorized HYUNDAI
dealer and have the system checked.
✽✽ NOTICE
After reconnecting or recharging a dis-
charged battery, the ESP OFF indicatormay illuminate. In this case, turn thesteering wheel half way to the left andright while the ignition switch is in the
ON position. Then, restart the engine
after the ignition is off. If the ESP OFF
indicator does not turn off, have the sys-tem checked by an authorized
HYUNDAI dealer as soon as possible.
CAUTION
Prolonged driving with the Emission Control SystemMalfunction Indicator Light illumi-nated may cause damage to the
emission control systems whichcould effect drivability and/or fueleconomy.

If the EmissionControl System
Malfunction Indicator Light illumi- nates, potential catalytic converter damage is possible which could result in loss of engine power.
Have the Engine Control Systeminspected as soon as possible by an authorized HYUNDAI dealer.
CAUTION - Diesel engine
(if equipped)
If the malfunction indicator light blink-ing, have the Particulate Filter System inspected by an authorized HYUNDAIdealer (before driving more than 50
km/31 miles).
ESP

443
Features of your vehicle
D150328AEN
Glow indicator (Dieselengine)
The indicator light illuminates when the
ignition switch is placed at the ON posi-
tion. The engine can be started after the
preheat indicator light goes off. The illu-
minating time varies with the water tem-
perature, air temperature and batterycondition.
✽✽ NOTICE
If the engine was not started within 10
seconds after the preheating is complet-
ed, turn the ignition switch once more tothe LOCK position during 10 seconds,
and then to the ON position, in order to
preheat again.
D150329AEN
Fuel filter warning light (Diesel engine)
This warning light illuminates for 3 sec-
onds after the ignition switch is set to the
ON position and then it will go out. If it
lights up while the engine is running, it
indicates that water has accumulated
inside the fuel filter. If this happens,
remove the water from the fuel filter. For
more information, refer to “Fuel filter” insection 7. D150330AEN
Overspeed warning
(if equipped)
Overspeed warning light
If you drive with the speed of 120 km/h or
more, the overspeed warning light will
blink. This is to prevent you from driving
your vehicle with overspeed. Overspeed warning chime
If you drive with the speed of 120 km/h or
more, the overspeed warning chime will
sound for about 5 seconds. This is to pre-
vent you from driving your vehicle with
overspeed.
CAUTION
If the preheat indicator light contin-ues to illuminate or flash on and offafter the engine has warmed up orwhile driving, check the system by
an authorized HYUNDAI dealer assoon as possible.
CAUTION
When the fuel filter warning light is
illuminated, engine power (vehicle speed & idle speed) may decrease.If you keep driving with the warning light on, you can damage your vehi-
cle's engine parts and injection sys- tem of the Common Rail. If thisoccurs, have your vehicle checked by an authorized HYUNDAI dealer
as soon as possible.
120km/h

7
Engine compartment / 7-2 Maintenance services / 7-4
Owner maintenance / 7-6Scheduled maintenance service / 7-8Explanation of scheduled maintenance items / 7-15Engine oil / 7-18Engine coolant / 7-19Brakes and clutch fluid / 7-22
Power steering fluid / 7-23Automatic transmission fluid / 7-24
Washer fluid / 7-26Parking brake / 7-26
Fuel filter / 7-27
Air cleaner / 7-28
Climate control air filter / 7-29
Wiper blades / 7-31Battery / 7-33
Tires and wheels / 7-36 Fuses / 7-45Light bulbs / 7-55
Appearance care / 7-62
Emission control system / 7-68
Maintenance

Maintenance
2
7
ENGINE COMPARTMENT
OTQ077001/OTQ027003
1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick
(if equipped)
3. Engine oil filler cap
4. Fuel filter
5. Brake fluid reservoir
6. Fuse box
7. Negative battery terminal
8. Positive battery terminal
9. Engine coolant reservoir
10. Engine oil dipstick
11. Radiator cap
12. Windshield washer fluid reservoir
13. Air cleaner
The actual engine room in the vehicle may
differ from the illustration.
■■ Diesel Engine
4D56 Engine
A2.5 Engine

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Spark plug Gasoline engine UnleadedLeaded
Vapor hose and fuel filler cap I I I I
Vacuum and crankcase ventilation hosesGasoline I I I I
Vacuum hose (for EGR & throttle body) (if equipped)
III IIIII
Vacuum pump and vaccum hose DieselIII IIIII
Vaccum pump oil hose DieselIII IIIII
Fuel filter cartridge * 3
Diesel For Europe I R I R
Except EuropeRRRR
Fuel filter * 4
GasolineFor Europe I
I
Except EuropeRR
Fuel lines, hoses and connections I I I I I I I I
Replace every 100,000 km (62,500 miles)
Replace every 40,000 km (25,000 miles)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 3
: This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the diesel fuel
specifications don't meet the European standards EN590, replace it more frequently. Consult an authorized HYUNDAI dealer
for details. In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of
maintenance schedule.
* 4
: In case of hard starting or abnormal fuel pressure, replace the fuel filter immediately regardless of maintenance schedule.

715
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050300ATQ
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
G050400AEN
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
In case the fuel filter is clogged due to not conforming to the mainte-nance period, the fuel injection
equipment may supply the fuelinsufficiently, which may damagethe fuel injection equipment andcause the engine to stall at worst
cases.

Maintenance
16
7
G050600AUN
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap iscorrectly replaced.
G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage. G050800AEN
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter isreplaced.
G050900AUN
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range. G051000AEN
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
G051100AUN Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
G051300AUN
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
G051400ATQ
Automatic transmission fluid (if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transmission are at normal operating
temperature. Check the automatic trans-
mission fluid level with the engine run-
ning and the transmission in neutral, with
the parking brake properly applied.
✽✽
NOTICE
If your vehicle is not equipped with the automatic transmission level gauge,have the automatic transmission fluidinspected by an authorized Hyundai
dealer according to the maintenanceschedule.

727
Maintenance
FUEL FILTER (FOR DIESEL)
G150100AFD
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom. If water accumulates in thefuel filter, the warning lightcomes on when the ignition
switch is in the ON position.
If the light is turned on, take
your car to the authorised
HYUNDAI dealer and have
drain the water and checkedthe system. G150200AEN
Fuel filter cartridge replacement
✽✽
NOTICE
When replacing the fuel filter cartridge, use HYUNDAI genuine parts.
OTQ077012
CAUTION
If the water accumulated in the fuel filter is not drained at proper times,damages to the major parts such as
the fuel system can be caused bywater permeation in the fuel filter.

Maintenance
50
7
Instrument panel fuse panel
Description Fuse rating Protected component
AUDIO-2 10A Audio, Digital clock, BCM, Power outside mirror switch
C/LIGHTER 20A Cigarette lighter, Front power outlet
S/HTD DRI 10A Driver seat warmer switch (if equipped)
DRL 10A BCM (if equipped)
RR FOG LP 15A Rear fog lamp relay
H/LP 10A Head lamp High/Low relay
FRT WIPER 25A Front wiper relay, Front wiper motor
BCM 10A BCM
HTR 10A Front/Rear blower relay, Front/Rear A/C control module, Condenser fan relay, Electro chromic mirror, Thermo switch, PTC heater relay(D4CB), EGR solenoid valve(D4BH)
B/UP LP 10A Back-up lamp relay, Back-up lamp switch, Transmission range switch
ABS 10A ABS/ESP control module, ESP switch(D4CB)
T/SIG LP 10A Hazard switch
A/BAG 10A SRS control module
A/BAG IND 10A Instrument cluster
CLUSTER 10A Instrument cluster, BCM, Immobilizer control module(D4BH), A/C relay(D4BH), Generator resister
ECU 10A Vehicle speed sensor, ECM, Air flow sensor(D4CB), Injection pump(D4BH), TCM, Fuel filter warning sensor
START 10A Start relay, Burglar alarm relay
MIRR HTD 10A Front A/C control module, Power outside mirror & defogger LH/RH
STOP LP 15A Stop lamp switch
BWS 10A Buzzer