fuel filter HYUNDAI IX20 2016 Owners Manual

17
Introduction
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Engine coolant temperature
warning lightSeat belt warning light
High beam indicator
Turn signal indicator
Anti-lock brake system (ABS)
warning light*
Parking brake & Brake fluid
warning light
Malfunction indicator
Immobiliser indicatorGlow indicator (Diesel only)
Fuel filter warning light
(Diesel only) Tailgate open warning light*
Charging system warning light
Door ajar warning light*
Electric stability program (ESP)
indicator*
ESP OFF indicator*
Front fog light indicator*
Engine oil pressure warning
light
Electric power steering (EPS)
system warning light
Air bag warning light
Low tyre pressure telltale* /
TPMS malfunction indicator*
Rear fog light indicator
Cruise SET indicator*
AUTO STOP for ISG system
indicator*
Cruise indicator*
Light on indicator
Automatic transaxle shift posi-
tion indicator (Automatic
transaxle only)
Manual transaxle shift indicator
(Manual transaxle only)
* if equipped
Low fuel level warning light
Engine oil level warning light
Low beam indicatorDoor and tailgate ajar warning
light*
❈For more detailed explanations, refer
to “Instrument cluster” in section 4.
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Features of your vehicle
58 4
Fuel filter warning light
(Diesel engine)
This warning light illuminates for 3 sec-
onds after the ignition switch is set to the
ON position and then it will go off. If it
lights up whilst the engine is running, it
indicates that water has accumulated
inside the fuel filter. If this happens,
remove the water from the fuel filter. For
more information, refer to “Fuel filter” in
section 7.
LCD display warning (if equipped)
Door open ! (if equipped)
It displays the cor-
responding door or
tailgate that is not
closed securely.
Rear parking assist warning (if equipped)
It displays the area
an obstacle is
detected whilst
moving rearward.
For details, refer to
“Rear parking
assist system” in
section 4.Low Tire Pressure (if equipped)
It displays the cor-
responding tyre
that is low with
pressure. For
details, refer to
“TPMS” in section
6.
❈The actual indicator in LCD display may dif-
fer from the illustration.
CAUTION
When the fuel filter warning light
illuminates, engine power (vehicle
speed & idle speed) may decrease.
If you keep driving with the warning
light on, you can damage your vehi-
cle's engine parts and injection sys-
tem of the Common Rail.
If this occurs, have your vehicle
checked by a HYUNDAI authorised
repairer as soon as possible.
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7
Engine compartment / 7-2
Maintenance services / 7-3
Owner maintenance / 7-5
Scheduled maintenance service / 7-7
Explanation of scheduled maintenance items / 7-8
Engine oil / 7-12
Engine coolant / 7-13
Brake/clutch fluid / 7-16
Automatic transaxle fluid / 7-17
Washer fluid / 7-19
Parking brake / 7-19
Fuel filter / 7-20
Air cleaner / 7-21
Wiper blades / 7-22
Battery / 7-25
Tyres and wheels / 7-28
Fuses / 7-38
Light bulbs / 7-49
Appearance care / 7-57
Emission control system / 7-63
Maintenance
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Maintenance
2 7
ENGINE COMPARTMENT
OYN029003R/OYN079002R
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Positive battery terminal
5. Negative battery terminal
6. Fuse box
7. Air cleaner
8. Auto transaxle oil dipstick*
9. Radiator cap
10. Engine oil dipstick
11. Windscreen washer fluid reservoir
12. Fuel filter*
* if equipped
■Petrol Engine
* The actual engine room in the vehi-
cle may differ from the illustration.
■Diesel Engine
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Maintenance
8 7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by a HYUNDAI authorised
repairer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
a HYUNDAI authorised repairer replace
any damaged or leaking parts immedi-
ately.
WARNING - Diesel only
Never work on the injection system
with the engine running or within
30 seconds after shutting off the
engine. High pressure pump, rail,
injectors and high pressure pipes
are subject to high pressure even
after the engine stops. The fuel jet
produced by fuel leaks may cause
serious injury, if it touches the
body. People using pacemakers
should not move more than 30cm
closer to the ECU or wiring harness
within the engine room whilst the
engine is running, since the high
currents in the Common Rail sys-
tem produce considerable magnet-
ic fields.
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79
Maintenance
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuel
filler cap is correctly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
A HYUNDAI authorised repairer should
perform the operation.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
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Maintenance
20 7
FUEL FILTER (FOR DIESEL)
Draining water from the fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in its
bottom.
If water accumulates in the fuel filter, the
warning light comes on when the ignition
switch is in the ON position.
If this warning light illuminates,
take your car to a HYUNDAI
authorised repairer and have
the water drained and
checked.
Extracting air from the fuel filter
If you drove until you have no fuel left or
if you replaced the fuel filter, be sure to
extract air in the fuel system as it makes
you difficult to start the engine.
1. Remove the air extract nozzle cap on
the fuel filter.
2. Pump up and down until the fuel flows
out of the plug opening.
✽NOTICE
• Use cloths when you extract air so that
the fuel is not sprayed around.
• Clean the fuel around the fuel filter or
the injection pump before starting the
engine to prevent fire.
• Finally, check each part if the fuel is
leaking.
Fuel filter cartridge replacement
✽NOTICE
When replacing the fuel filter cartridge,
use HYUNDAI genuine parts.
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,
damages to the major parts such as
the fuel system can be caused by
water permeation in the fuel filter.
OYN079012R
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Maintenance
44 7
DescriptionFuse ratingSystemProtected Component
15ATRANSMISSION
CONTROL UNITSpeed In Sensor, Speed Out Sensor, Speed Sensor, Inhibitor Switch
10AIGNITION COILIgnition Coil, Condensor
10AIGNITIONHLLD Switch, HLLD Actuator, BCM, Air Conditioning System, Sunroof,
ETCS
25AWINDSCREEN WIPING
SYSTEM (CONTINUOUS)Front Wiper Moter Relay, Multi Function Switch Wiper
10AFRONT FOG LAMPFront Fog Lamp, BCM
10AREAR FOG LAMPRear Fog Lamp, BCM
10AROOM LAMPRoom Lamp Switch, MUT
15ASTOP LAMPStop Switch, BCM
10ACLUSETERCluster, BCM, Digtal Clock
10AIGNITIONAudio,TPMS, IMMOUNIT, Centre Facia Switch
10AANTI-LOCK BRAKE SYSTEMYaw Rate Sensor, ABS(ESP),ESP Switch
10AB/UP LPBack Up Switch
10AELECTRONIC (ENGINE)
CONTROL UNITECU, AFS
10ARAIN SENSOR
(PTC HEATER )Rain Sensor Relay (PTC, Fuel Filter Heater)
10APOWER DISTRIBUTION
MODULESmart key Uint
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Maintenance
46 7
Engine compartment fuse panel
DescriptionFuse ratingSystemProtected Component
50AIGNITIONStart Sol, IGN_SW
50ABATTERYI/P Junction(Stop Lamp 15A,Tail Lamp Relay, Room Lamp, Luggage
10A,Tail Lamp LH 10A, Tail Lamp RH 10A)
30AFUEL FILTER HEATERFuel Filter Heater (Diesel)
125A/150AALTERNATORAlternator
40AANTI-LOCK BRAKE SYSTEMABS,ESP
40AANTI-LOCK BRAKE SYSTEMABS,ESP
40AREAR HEAT RAYS JOIN
GLASSI/P Junction(Rear Heater Relay, Heated Mirror 10A)
40ABLOWERBlower Motor
80AMOTOR DRIVEN POWER
STEERINGMDPS(Motor Driven Power Steering)
30AIGNITIONIgnition Switch (IG1, Accessory)
40ACOOLING FANCooling Fan Relay(High), Cooling Fan Relay(Low)
30AELECTRONIC (ENGINE)
CONTROL UNIT"Main Relay, ECU 4 10A, ECU 1 20A, ECU 3 10A, Sensor 1 10A, Sensor 2
10A,Injector 15A"
50ABATTERY"I/P Junction(Hazard 15A, Power Window Relay, Power window LH 25A,
Power window RH 25A ,Safety Power window 15A, Sunroof 20A, PDM 2
10A, Deicer 15A, Folding 10A, PDM1 25A, Door Lock 20A)"
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763
Maintenance
EMISSION CONTROL SYSTEM
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Service Passport
in your vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all emission
regulations.
There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your vehicle
inspected and maintained by a
HYUNDAI authorised repairer in accor-
dance with the maintenance schedule.Caution for the Inspection and
Maintenance Test (With Electronic
Stability Program (ESP) system)
• To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability
Program (ESP) system off by press-
ing the ESP switch.
• After dynamometer testing is com-
pleted, turn the ESP system back on
by pressing the ESP switch again.1. Crankcase emission control
system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valve
into the induction system.
2. Evaporative emission control
system
The Evaporative Emission Control
System is designed to prevent fuel
vapours from escaping into the atmos-
phere.
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