clutch Hyundai Matrix 2003 Owner's Guide

OWNER MAINTENANCE 6-1
SG000A1-E
6. OWNER MAINTENANCE
6
HFC5001
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap CAUTION:When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010B01FC-EAT ENGINE COMPARTMENT (1.6 DOHC)
12
34 5
6 7 8 9 10 11 12 13

OWNER MAINTENANCE
6-2 HFC003
CAUTION: When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010C01FC-EAT ENGINE COMPARTMENT (1.8 DOHC)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch
5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap
1 2 345
6 7 8 9 10 11 12 13

OWNER MAINTENANCE 6-3
G010E01FC-GAT
ENGINE COMPARTMENT (DIESEL)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Radiator cap
9. Engine coolant reservoir
10.Battery
11.Windscreen washer fluid reservoir cap
G010E01FC-1
1
2
345
6 7 8 9 10 11

OWNER MAINTENANCE
6-14 SG130A1-C CHECKING THE CLUTCH FLUID To Check the Clutch Fluid
SG130B2-E
Adding Fluid
Recommended brake fluid conforming to DOT 3 or DOT 4 should be used. The reservoir capmust be fully tightened to avoid contaminationfrom foreign matter or moisture. CAUTION: Brake fluid is hygroscopic and should never be stored in an unsealed container.Do not allow petroleum base fluid tocontaminate the brake fluid since damageto the rubber seals of the system mayresult. WARNING: Brake fluid will cause rapid and serious damage to paintwork. If accidental spillageoccurs, the affected area must be rinsedwith water immediately. Do not allow brakefluid to come into contact with the eyes or tobe ingested and ensure that fluid is safelystored away form the reach of children.
HFC5005
Gasoline engine
The clutch fluid level in the master cylinder should be checked when performing other un-der bonnet checks. The system should bechecked for leakage at the same time.
G120D02FC
Diesel engine
WARNING: Brake fluid is hygroscopic and should never be stored in an unsealed container.The presence of water in the brakingsystem will cause vapour locks and in-crease the possibility of brake fade alongwith promoting corrosion within the brak-ing system. The brake fluid must bechanged at the specified time or mileageinterval to ensure continued safe opera-tion of the system. Brake fluid will causerapid and serious damage to paintwork. Ifaccidental spillage occurs, the affectedarea must be rinsed with water immedi-ately. Do not allow brake fluid to comeinto contact with the eyes or to be in-gested and ensure that fluid is safelystored away form the reach of children.
G120D02FC
Diesel engine
Ensure that the clutch fluid level is always between the "MAX" and "MIN" level markingson the fluid reservoir. Fill as required. Fluidloss indicates a leak in the clutch systemwhich should be inspected and repaired im-mediately.

OWNER MAINTENANCE 6-15
SG140C1-E
Checking the Refrigerant
1. Start the engine and run at idle for several minutes with the refrigeration system run- ning at the coldest setting.
2. Open the bonnet and inspect the sight glass on the top of the receiver dryer.
3. If the refrigerant charge is insufficient, a flow of bubbles will be observed through the sightglass.
4. If the refrigerant charge is satisfactory, no bubbles will be observed through the sightglass.
CAUTION: Running the air conditioning system with a
low refrigerant level may damage the com- pressor.
SG140D1-E
Off Season Maintenance The air conditioning must be run for ten minutes
or so weekly during periods when the systemwould not normally be used to ensure that thecompressor and seals are lubricated. If thisprecaution is not observed the compressor sealsmay become stuck to the compressor shaft anddamaged when the system is next used result-ing in a loss of refrigerant and damage to thecompressor. SG150A1-E STEERING WHEEL FREEPLAY
Steering wheel freeplay should be checked to
ensure that the specified value is not exceeded.
SG160A1-E
CLUTCH PEDAL FREEPLAY
SG140B1-E
Compressor Drive Belt
The air conditioning compressor drive belt
should be checked to ensure freedom from damage or excessive wear and correct ten-sion. The belt tension is correct when the beltdeflects by about 0.3 inches (8 mm) when aforce of 98 N is applied to the belt halfwaybetween the compressor and crankshaft SG140A1-E
AIR CONDITIONING SYSTEM
MAINTENANCE
Condenser Ensure that the condenser is periodicallyinspected and that accumulations of dirt, deadinsects and leaves etc, are removed to ensurethat the efficiency of the system is not impaired.Care must be exercised to ensure that thecondenser fins are not damaged during clean-ing.
G160A01E
0.24 ~ 0.51 in. (6 ~ 13 mm)
G150A01FC
G140D01A
A/C
CRANK PULLEY
TENSION PULLEY
1.18 in. (30 mm)
0.315 in. (8mm) pulleys. Adjustment of the belt should be entrusted to a Hyundai dealer.

OWNER MAINTENANCE
6-16
The clutch pedal freeplay should be checked against the specified value. If the freeplay is notcorrect, the clutch should be adjusted by aHyundai dealer.
SG170A1-E
BRAKE PEDAL FREEPLAY
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked
with the engine turned off. The pedal to floor clearance should be checked with the enginerunning and a load of 490 N applied to thepedal. If either value is incorrect, the necessaryadjustment should be performed by a Hyundaidealer. Pedal to floor clearance: 1.97 in. (50mm) SG190A1-E
DRIVE BELTS (Gasoline Engine)
SSA6190A
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1 ~ 6 mm)
The various engine drive belts must be checked for condition, tension and freedomfrom damage and excessive wear. The ten-sion of a new belt must be checked after thirtyminutes running following fitment of the newbelt to allow for the initial belt stretch.
G190B01TB-GAT
DRIVE BELTS (Diesel Engine)
At the scheduled maintenance inspection, belts should be examined for cracks, wear,fraying or other evidence of deterioration andreplaced if necessary.Belt routing should also be checked to be surethere is no interference between the belts andother parts of the engine.
G190B01FC
Auto tensioner Pulley Powersteeringpump
A/C comp.
Alternator

INDEX10-1
A ACCESSORY TRAY ...................................................................... 1-47AIR CONDITIONING SWITCH ....................................................... 1-56AIR CONDITIONING SYSTEM MAINTENANCE ............................ 6-15AIR CLEANER ELEMENT REPLACEMENT .................................. 6-10ANTENNA ...................................................................................... 1-61 ANTI-THEFT ALARM SYSTEM ............................................ 1-5 ~ 1-7 AUTO FUEL CUT SWITCH ............................................................ 1-50AUTOMATIC TRANSAXLE .................................................... 2-6 ~ 2-9AUTOMATIC TRANSAXLE FLUID ...................................... 6-12 ~ 6-13 B BATTERY MAINTENANCE ........................................................... 6-17BEFORE STARTING THE ENGINE ................................................ 2-2BONNET RELEASE ...................................................................... 1-48BRAKE PEDAL FREEPLAY .......................................................... 6-16BRAKE TRACTION CONTROL SYSTEM .................................... 2-10 BRAKE SYSTEM CHECKING ....................................................... 6-13 C CARE OF SEAT BELTS ................................................................ 1-13CARGO AREA COVER ................................................................. 1-50 CATALYTIC CONVERTOR OPERATING PRECAUTIONS ............. 7-1CENTRE VENTILATOR ................................................................. 1-52CENTRAL DOOR LOCKS ............................................................... 1-5 CHANGING A FLAT TYRE .............................................................. 3-4 CHECKING THE CLUTCH FLUID .................................................. 6-14CHILD-PROOF REAR DOOR LOCK ............................................... 1-4CHILD RESTRAINT SYSTEM ............................................ 1-16 ~ 1-17CIGAR LIGHTER ........................................................................... 1-39CLUTCH PEDAL FREEPLAY ............................................ 6-15 ~ 6-16 COMBINATION IGNITION SWITCH AND STEERING LOCK ......... 2-2 COOLANT TEMPERATURE GAUGE ............................................ 1-32 D DAILY OPERATING CHECKS ......................................................... 6-4DIGITAL CLOCK ........................................................................... 1-39 DOOR LOCKS ................................................................................. 1-3 DOOR WINDOWS ........................................................................... 1-7DRINK HOLDER ............................................................................ 1-40DRIVE BELTS ............................................................................... 6-16DRIVING FOR ECONOMY ............................................................ 2-11 E EFFECTIVE BRAKING .................................................................... 2-9ELECTRIC COOLING FANS ......................................................... 6-18EMISSION CONTROL SYSTEM ..................................................... 7-1
JK000A1-A 10. INDEX
10