belt Hyundai Matrix 2003 Owner's Guide

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" (2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
F030C04E-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANT AIR FILTER (IN FRONT OF BLOWER UNIT)
120
96
I
R I I I III I III I II
105
84
I I I I I I III I I
90 72
7560
6048
I
R I
R I III I III I II
I I I I I I III I I
I
R I I I III I III I II
45 36
3024
I I I I I I III I I
I
R I I I II I III I III
15 12
I I I I I I II I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 2 3 4 5 6 78 9
10 11 12 1314 15
European Community Only Except European Community
See Note (2)
See Note (1)
GASOLINE ENGINE DIESEL ENGINE

VEHICLE MAINTENANCE REQUIREMENTS 5-5
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR RACK, LINKAGE& BOOTS/LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLEFLUID AIR FILTER (IN FRONT OF BLOWER UNIT)
European Community Only Except European Community EVERY 7,500 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLY
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A03E-GAT
MAINTENANCE
OPERATION
F - More than 50% driving in heavy city traffic during hot weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, or other commercial use or vehicle towing
J - Driving over 170 km/h
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas
MAINTENANCE ITEM
R R R RII I I
R R R A, B, C, F, H C, E B, H D, E, F, GC, D, G, HC, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, EMAINTENANCE INTERVALS
DRIVING
CONDITION

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060A01A-AAT EXPLANATION OF SCHEDULED MAINTENANCE ITEMS F060M01A-AAT o Engine Oil and FilterThe engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi- tions, more frequent oil and filter changes are required. F060B01A-AAT
o Drive BeltsInspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodically for proper tension andadjusted as necessary. F060C01A-AAT
o Fuel FilterA clogged filter can limit the speed at which the vehicle may be driven, damage the emission system and cause hard starting. If an exces- sive amount of foreign matter accumulates in the fuel tank, the filter may require replacement more frequently. After installing a new filter, run the engine for several minutes, and check for leaks at the connections. Fuel filters should be installed by trained technicians.
F060D02A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connec- tions for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. WARNING (Diesel only): Never work on injection system with engine running or within 30 seconds after shutting off engine. High pressure pump, rail, injec- tors and high pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than 30cm closer to the ECU or wiring har- ness within the engine room while engine is running, since the high currents in the Com- mon Rail system produce considerable mag- netic fields. F060E01A-AAT
o Timing BeltInspect all parts related to the timing belt for damage and deformation. Replace any dam- aged parts immediately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a new vapor hose or fuel filler cap is correctly re- placed.
F060F01A-AAT
o Vacuum, Crankcase Ventilation
Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Par- ticular attention should be paid to examining those hose surfaces nearest to high heat sourc- es, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.

VEHICLE MAINTENANCE REQUIREMENTS
5- 8 F070L01A-AAT
o Suspension Mounting Bolts Check the suspension connections for loose-
ness or damage. Retighten to the specified torque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration, cracks, or damage. Replace any damaged parts. F070N01A-AAT o
Power Steering Pump, Belt and HosesCheck the power steering pump and hoses for leakage and damage. Replace any damaged or leaking parts immediately. Inspect the power steering belt for evidence of cuts, cracks, ex- cessive wear, oiliness and proper tension. Re- place or adjust it if necessary. F070P01A-AAT o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connec- tions for leakage and damage. Check air condi- tioning performance according to the relevant shop manual if necessary.

DO-IT-YOURSELF MAINTENANCE
6-4
G020A01A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appears to be functioning incorrect-ly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. G030A01FC-GAT
CHECKING THE ENGINE OIL Gasoline EngineRecommended Oil
SSA6030B
20W-40 20W-50
10W-30 15W-40 15W-50
10W-40 10W-50
°C °F -25-13 2068 40104
-15
- 5 -10-14 0
32 1050
5W-40
5W-30
5W-20
Engine oil is essential to the performance and service of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.

DO-IT-YOURSELF MAINTENANCE 6-17
G160A01A-GAT
CHECKING CLUTCH PEDAL FREE-PLAY With the engine off, press lightly on the clutch pedal until you feel a change in resistance. Thisis the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustration. Ifit is not, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
G150A01A-GAT
CHECKING STEERING WHEEL FREEPLAY
To check the steering wheel freeplay, stop the
car with the wheels pointed straight ahead and gently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe freeplay. If the freeplay is greater thanspecified, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
G150A01FC
G140D01S-GAT
Checking the Compressor Drive Belt
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be checked at least once a month.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaftand compressor pulleys. Pressing with yourfinger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instru-ments to check it with a force of 98N (22 lb.),the deflection should be approx. 8.0 mm (0.315in.). If the belt is too loose, have it adjusted byyour Hyundai dealer.
G140D01A
A/C
CRANK PULLEY
TENSION PULLEY
30 mm (1.18 in.)
8mm(0.315 in.)

DO-IT-YOURSELF MAINTENANCE
6-18 G190A01A-GAT CHECKING DRIVE BELTS (Gasoline Engine) Drive belts should be checked periodically for proper tension and adjusted if necessary. At thesame time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary. Belt routing should also be checked to be sure there is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
SSA6190A
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm (0.2~0.24 in.)
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
You need a helper to check the brake pedal
clearance. With the engine running, have your helper press down on the brake pedal severaltimes and then hold it down with a force of about490N (50 kg, 110 lbs). The brake pedal clear-ance is the distance from the top surface of thebrake pedal to the asphalt sheeting under thefloor mat. If the brake pedal clearance is notwithin the limits specified in the illustration, haveit inspected by your Hyundai dealer and adjust-ed or repaired if necessary.
SSA6180A
45.1 mm (1.78 in.)
G170A01A-GAT
CHECKING BRAKE PEDAL FREE-PLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.The freeplay should be within the limits speci-fied in the illustration. If it is not, have it inspect-ed by your Hyundai dealer and adjusted orrepaired if necessary.
SSA6170A
3 ~ 8 mm (0.12 ~ 0.31 in.)

DO-IT-YOURSELF MAINTENANCE 6-19
G200A01A-AAT
CHECKING AND REPLACING FUSES Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness.(This could be caused by a short in the systemdrawing too much current.) If this ever happens,have a Hyundai dealer determine the cause,repair the system and replace the fusible link.The fusible links are located in a fuse box foreasy inspection.
CAUTION: When replacing a fusible link, never use
anything but a new fusible link with the same or lower amperage rating. Never use apiece of wire or a higher-rated fusible link.This could result in serious damage andcreate a fire hazard.
AS60310A
Bad Good
G190B01TB-GAT
CHECKING DRIVE BELTS (Diesel Engine)
At the scheduled maintenance inspection, belts
should be examined for cracks, wear, fraying or other evidence of deterioration and replaced ifnecessary. Belt routing should also be checked to be sure
there is no interference between the belts andother parts of the engine.G190B01O
Power steeringpump
A/C comp.
Alternator
G200B01E-AAT
Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found in the backside of multibox located in the left side of driver. Inside the boxyou will find a list showing the circuits protectedby each fuse. If any of your car’s lights or other electrical
accessories stop working, a blown fuse couldbe the reason. If the fuse has burned out, youwill see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse,follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in thefuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears to have burned out.
HFC4010
Alternator

DO-IT-YOURSELF MAINTENANCE
6-28 DESCRIPTION
H/LP IND
HTD IND
A/CON
RR HTD
STOP
D/LOCK
HAZARD AUDIO
C/LIGHT A/B
A/B IND
T/SIG
ECU
ETACS
RR WPR START
FRT WPR S/HTD
P/OUTLET
IG2
O/S MRR
G200D01FC-GAT
Inner Panel
G200D01FC
PROTECTED COMPONENTS Head lamp indicator Defogger relay, Left(Right) outside mirror motor, Rear window motor A/C Switch Defogger relay Stop lamp switch, Power window relay Door lock(unlock) relay, ETACM, Sunroof relay Burglar alarm relay, Hazard relay Audio Cigarette lighter SRS control module SRS IND. Hazard switch, Seat belt timer, Instrument cluster, ABS control module, Pre-excitation resistor, Washer motor ECM, Vehicle speed sensor, TCM, Ignition coil ETACM, A/T Shift lever Rear wiper motor, Rear wiper relay Start relay Wiper relay, Washer motor, Wiper & Defogger timer Left (Right) front seat warmer switch Front (Rear) power outlet ETACM, Power window relay, Defogger relay, Sunroof relay Head lamp relay, Blower relay Outside mirror switch, Rear fog lamp relay
FUSERATING
10A 10A 10A 30A 10A 15A 10A 10A 15A 10A 10A 10A 15A 10A 10A 10A 20A 15A 25A 10A 10A

INDEX10-1
Cargo Area
Cover ............................................................................. 1-52
Cassette Tape Player Operation (H220, H280).1-68 ~ 1-69, 1-80 ~ 1-81 Catalytic Converter .................................................................... 7-1 ~ 7-2
CD Auto Changer ............................................................................. 1-52
CD Auto Changer (H260, H280) ...................... 1-75 ~ 1-76, 1-84 ~ 1-85
Child-Protector Rear Door Lock ......................................................... 1-5
Child Restraint System .......................................................... 1-17 ~ 1-22
Cigarette Lighter ................................................................................ 1-42
Clock ...................................................................................... 1-41 ~ 1-42
Clutch Checking fluid ............................................................................... 6-16
Pedal free play ............................................................................. 6-17
Combination Light Headlight flasher ........................................................................... 1-39
Headlight switch ............................................................................ 1-38
High-beam switch .......................................................................... 1-39
Lane change signal ....................................................................... 1-38
Turn signal operation .................................................................... 1-38
Compact Disc Player Operation (H260, H280) .1-73 ~ 1-74, 1-82 ~ 1-83Cooling Fans ..................................................................................... 6-21
Corrosion Protection
Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ....................................................................... 4-2
DDefrosting/Defogging .............................................................. 1-58 ~ 1-59
Door Central door lock ............................................................................. 1-6
Door locks ....................................................................................... 1-4Locking and unlocking front doors with a key ....................... 1-4 ~ 1-5
Drink Holder ........................................................................... 1-42 ~ 1-43
Drive Belts ............................................................................... 6-17, 6-19
ZK000A1-G 10. INDEX
A Accessory Tray ................................................................................. 1-50
Air Bag ................................................................................... 1-24 ~ 1-28
Air Cleaner Filter ............................................................................... 6-12
Air Conditioning Care .............................................................................................. 6-16
Operation ....................................................................................... 6-16
Switch ............................................................................................ 1-60
Air Filter ............................................................................................ 1-61
Antenna ............................................................................................. 1-89
Ashtray .............................................................................................. 1-42
Auto Fuel Cut Switch ........................................................................ 1-53
BBattery ...................................................................................... 2-11, 6-20
Brake Anti-lock system ..................................................................... 2-8 ~ 2-9
Checking the brakes ..................................................................... 6-15
Fluid ............................................................................................... 6-16
Pedal clearance ............................................................................ 6-18
Pedal free play .............................................................................. 6-18
Practices ................................................................................ 2-7 ~ 2-8
Brake Pad Wear Warning Sound ..................................................... 1-34
Brake Traction Control System .......................................................... 2-9
Breaking-In your new Hyundai ........................................................... 1-2
Bulbs Wattage ................................................................................... 6-25
C Care of Cassette Tapes ........................................................ 1-87 ~ 1-88
Care of Disc ...................................................................................... 1-87
10