fuel Hyundai Matrix 2004 Workshop Manual

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CONTROLS AND EQUIPMENT
B570A01FC-EAT BONNET RELEASE Pull the release lever inside the vehicle to unlatch the bonnet. At the front of the vehicle, push the safety catch lever sidewards as shown and raise the bonnet by hand. Support the bonnet by means of the bonnet prop.Before closing the bonnet, ensure that the prop is correctly stowed. Lower the bonnet by hand to a position of approximately 30cm from the closed position and allow the bonnet to drop. Do not attempt to close the bonnet by lowering the panel to the closed position and pressing upon the panel work since this may result in damage to the panel. CAUTION: Ensure that the bonnet prop has been
removed prior to closing the bonnet. Al- ways check to ensure that the bonnet has latched prior to setting the vehicle in mo- tion.
WARNING: The bonnet prop must be correctly in-
serted into the panel to prevent the possi-bility of injury arising from the bonnet falling.
HFC2019
HFC2018-D SB440A1-E REMOTE FUEL FILLER FLAPRELEASE (Not all models) The fuel filler flap may be opened from inside the vehicle by pulling up on the fuel filler flap release. NOTE: If the fuel filler flap will not open becauseice has formed around it, tap lightly or push on it to break the ice and release it. Do not lever the flap. If necessary, spray around the flap with an approved deicer fluid (do not use radiator anti-freeze) or move the vehicle to a warm place and allow the ice to melt.
HFC2015-D
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CONTROLS AND EQUIPMENT
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B540A01FC-GAT TAIL GATE
B540A01FC
WARNING: The tail gate should always be kept com- pletely closed while the vehicle is in mo- tion. If it is left open or ajar, poisonous exhaust gases may enter the car resulting in serious illness or death to the occu- pants. See additional warnings concerning exhaust gases on page 2-1.
o The tail gate can be locked or unlocked with a key.
o The tail gate is opened by pulling the outside handle up, raising the tail gate manually.
o To close, lower the tail gate, then press down on it until it is closed. To be sure thetail gate is fully closed, always try to pull it up again without using the outside handle. LOCK
UNLOCK
B540D03FC-DAT Luggage Net Some objects can be kept in the net in the luggage compartment. Use the luggage net on the floor or at the backof the luggage compartment to prevent the objects from sliding. WARNING: Avoid eye injury. DO NOT overstretch. ALWAYS keep face and body out of recoil path. DO NOT use when strap has visible signs of wear or damage. CAUTION: To prevent damage to the goods or thevehicle, care should be taken when carry- ing fragile or bulky objects in the trunk.
B540D01HP
WARNING: Fuel vapours are dangerous. Before refu- elling, turn off the engine and never allow sparks, lit cigarettes or open flames near the filler area. When releasing the filler cap, a small amount of residual pressure may generate a slight hissing sound which is not indicative of an abnormality. In the event of the fuel filler cap requiring re- placement, only a Genuine Hyundai re- placement part should be used to prevent fuel leakage.
HFC2016
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1- 51
CONTROLS AND EQUIPMENT
70 kg (154 lb)
EVENLY DISTRBUTED
HFC2106
B630A01FC-EAT ROOF RACK (Not all models) If your Hyundai has a roof rack, you can load things on top of your vehicle. Crossrails and fixing components to adapt the roof rack on your vehicle may be obtained from an autho- rized Hyundai dealer. CAUTION:
o The following specifications are recom-
mended when loading cargo or luggage.
ROOF RACK
o Loading cargo or luggage above 70 kg (154 lb) on the roof rack may damage your vehicle.When you carry large objects, never let them hang over the rear or the sides of your vehicle.
o To prevent damage or loss of cargo as you are driving, check frequently tomake sure the luggage carrier and cargo are still securely fastened.
o Always drive your vehicle at a moderate speed.
o To use the roof rails as a roof rack, you must fit the roof rails with two or more crossrails or equivalent before carrying cargo or lugguage on the roof.
o When crossrail is adapted, you can load things on the roof rack.
o Loading cargo or luggage over specifi- cation on the roof rack may damagestability of your vehicle.
B650A01FC-DAT CARGO AREA COVER
B640A01FC
Nothing should be carried on top of the lug- gage cover. Loose materials could result in injury to vehicle occupants during sudden brak- ing. B560B01O-GAT Auto Fuel Cut Switch (Gasoline Engine)HFC4001
The auto fuel cut switch is located on the driver's side of the engine compartment.In the event of a collision or sudden impact, the auto fuel cut device cuts off the fuel supply. If this device is activated, it must be reset by pressing in on the top of the switch before the engine can be restarted. WARNING: Before resetting the auto fuel cut switch, the fuel line should be checked for fuel leaks.
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DRIVING YOUR HYUNDAI
2- 2
C020A01O-EAT BEFORE STARTING THE ENGINEBefore you start the engine, you should al- ways:
1. Look around the vehicle to be sure there
are no flat tyres, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrestraint to be sure they are in their proper positions.
6. Close all doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON" check that all appropriate warning lights areoperating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position.
WARNING: (DIESEL ENGINE)To ensure that sufficient vacuum exists within the brake system during cold weath- er start-up conditions, it is necessary to run the engine at idle for several seconds after starting the engine. SC040A1-F COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle, place the shift lever in "P" (park).
o To start the engine, insert the ignition key and turn it to the "START" position. Re- lease it as soon as the engine starts. Do not hold the key in the "START" position for more that 15 seconds.
NOTE:For safety, the engine will not start if the shift lever is not in "P" or "N" Position (automatic transaxle). SC050A2-E KEY POSITIONS WARNING: The engine must never be turned off and the key removed from the ignition key cylinder whilst the vehicle is in motion since the steering lock will operate and control of the vehicle will be lost. "START" The engine is started in this position. It will crank until you release the key. NOTE: Do not hold the key in the "START" posi- tion for more than 15 seconds. "ON" When the key is at the "ON" position, the ignition and all accessories are available for use. If the engine is not running, the key
C040A01E
LOCK
ACC
ON
START
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2- 4
C050B02S-GAT
NORMAL CONDITIONS
The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and place the gearshift lever (manual transaxle) inneutral or the selector lever (automatic transaxle) in "P" (park) position.
3. After turning the ignition key to the "ON" position, make certain all warning lightsand gauges are functioning properly be- fore starting the engine.
4. On vehicles equipped with the diesel pre- heat indicator light, turn the ignition key tothe "ON" position. The diesel pre-heat indi- cator light will first illuminate in amber, and then after a short time, the amber illumina- tion will goes off, indicating that preheating is completed. SC060B1-E FUEL ECONOMY
The following suggestions are made to assist
in achieving the greatest degree of fuel economy.
o Maintaining a constant check on fuel con- sumption will enable the most economical use pattern and driving style to be adopt- ed.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained
at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon aspossible after use.
NOTE: If the engine were not started 10 secondsafter the preheating is completed, turn the ignition key once more to the "LOCK" position, and then to the "ON" position, in order to preheat again. WARNING: Be sure that the clutch is fully depressed when starting a manual transaxle vehicle. Otherwise there is the potential to causedamage to the vehicle or injury to some- one inside or outside the vehicle as a result of the forward or backward move- ment of the vehicle that will occur if the clutch is not depressed when the vehicle is started.
5. Turn the ignition key to the "Start" position and release it when the engine starts.
C055B01B-GAT STARTING AND STOPPING THE EN- GINE FOR TURBO CHARGER INTER-COOLER (DIESEL ENGINE)
(1) Do not race the engine or sudden acceler- ate the engine immediately after start it. If the engine is cold, allow the engine to idle for several seconds before it is driven to ensure sufficient lubrication of the turbo charger unit. (2) After high speed or extended driving, re-
quiring a heavy engine load, the engineshould be allowed to idle about 1 minute before turning it off.This idle time will allow the turbo charger to cool prior to shutting the engine off.
WARNING: Do not turn the engine off immediately after it has been subjected to a heavy load. Doing so may cause severe damage to the engine or turbo charger unit.
C050B01HP
Amber lamp ON Amber lamp OFF
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2- 6 The shift points as shown above are recom- mended for optimum fuel economy and per- formance.
SC100A1-F
RECOMMENDED SHIFT POINTS
Shift
from-to
1-2 2-33-4 4-5 Recommended
mph (km/h)
15 (20)
25 (40)
35 (55)
45 (75)
C090A01FC-D
C090A01A-GAT AUTOMATIC TRANSAXLE The highly efficient Hyundai automatic transaxle has four forward speeds and one reverse speed. It has a conventional shift pattern as shown in the illustration. At night, with the first position of the multi-function switch, the appropriate symbol on the shift pattern indicator will be illuminated according to the range selected. CAUTION: Never shift into "R" or "P" position whilethe vehicle is moving. NOTE:
Depress the brake pedal and push the button when shifting. Push the button when shifting.The selector lever can be shifted free- ly.
SC090D1-F To Remove the Ignition Key
1. Turn the ignition key to the "ACC" position.
2. Simultaneously push and turn the ignition
key counterclockwise from the "ACC" posi- tion to the "LOCK" position.
3. The key can be removed in the "LOCK" position.
C070C01E
LOCK
ACC
ON
START
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DRIVING YOUR HYUNDAI 2- 7
DC110C1-E o R (Reverse):With the selector in this position, reverse gear will be engaged. The engine may not be started with the selector in this position. CAUTION: The selector must NEVER be shifted to the"R" position whilst the vehicle is in mo- tion.
YC090A1-E SELECTOR POSITIONS o P (Park): With the selector in this position, no drive is transmitted from the engine and the transaxle output and therefore the front wheels locked. The engine may be started with the selector in this position. CAUTION: The selector must NEVER be shifted to the "P" position whilst the vehicle is in motion, otherwise serious transaxle dam- age will result.
DC110F1-E
o 2 (Second Gear):
With the selector in this position, first gear will be engaged from rest. The transmission will upshift to second gear depending upon the vehicle speed and throttle position. No upshift to third or fourth will occur. The engine may not be started with the selector in this position. CAUTION: Do not move the selector to the 2 position when the vehicle speed is in excess of 60 m.p.h. DC110G2-E o L (Low Gear):With the selector in this position, first gear will be engaged from rest. No upshift will occur regardless of vehicle speed and throttle open- ing. The engine may not be started with the selector in this position. CAUTION: Do not move the selector to the "L" posi- tion when the vehicle speed is in excess of 50 m.p.h.
DC110E1-E
o D (Drive): With the selector in this position, first gear willbe engaged from rest and the transmission will automatically upshift to second, third and fourth depending upon the vehicle speed, throttle position and the position of the over- drive switch. The engine may not be started with the selector in this position.
DC110D1-E
o N (Neutral): With the selector in this position, no gear isselected and no drive is transmitted from the engine. The engine may be started with the selector in this position. CAUTION: Do not coast with the selector at the "N"position.
C090H01A-EAT NOTE:
o The brake pedal should be depressedwhen shifting from NEUTRAL to a for- ward or reverse gear.
o The brake pedal fully depressed in or- der to move the shift lever from the "P"(Park) position to any of the other posi- tions.
o It is always possible to shift from "R", "N", "D", "2", "L" position.
For optimum fuel economy, accelerate grad-ually. The transaxle will automatically shift to the second, third and overdrive gears.
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DRIVING YOUR HYUNDAI
2- 8 o Always engage the parking brake when
the vehicle is unattended, never use the "P" position in place of the parking brake.
o Under normal circumstances, the selector
should be placed in the "D" position andthe transaxle allowed to select the most ideal ratio for the circumstances. In this position maximum fuel economy will be achieved.
o When descending steep gradients where
engine braking is required, the selector should be placed at the "2" or "L" position depending upon the vehicle speed.
o When ascending steep gradients using large throttle openings, the transaxle mayre-peatedly change between two adjacent ratios. This is a normal characteristic and may be prevented by cancelling the over- drive facility if the shifting occurs between third and fourth ratios, selecting position "2" if the shifting occurs between third and second ratios or selecting position "1" if the shifting occurs between first and second ratios.
o Never move the selector to or from the "P" or "N" position with the accelerator de-pressed.
o Ensure that the overdrive switch is at the "ON" position for maximum economy. o If rapid acceleration is required, fully de-
press the accelerator pedal. In this condi- tion, the kickdown mechanism will be oper- ated and the transaxle will automatically downshift according to the vehicle speed.
o The automatic transaxle may be used to
great effect if the vehicle becomes stuck insnow or mud by allowing the vehicle to be rocked to and fro. The engine speed should be held at approximately 1,000rpm by means of the accelerator pedal and the selector lever moved between the "D" and "R" positions to induce a rocking motion.
o Do not depress the accelerator pedal with
the brakes applied and the selector at the "R", "D", "2" or "L" position.
o Turn the overdrive switch on for good fuel economy and smooth driving. But if enginebraking is needed in the "D" range or if repeated upshifting and downshifting be- tween the 3rd and 4th gear is needed when climbing a gentle slope, it is recom- mended that the overdrive switch be turned off. Turn the overdrive switch back on immediately afterward.
C090I02A-EAT CAUTION:
o Shift into "R" and "P" only when the
vehicle has completely stopped.
o Do not accelerate the engine in reverse or any of the forward positions with the brakes applied.
o Always apply the footbrake when shift- ing from "P" or "N", to "R", "D", "2" or"L" position.
o Do not use the "P" (Park) position in place of the parking brake. Always setthe parking brake, shift the transaxle into "P" (Park) and turn off the ignition when you leave the vehicle, even mo- mentarily. Never leave the vehicle unat- tended whilst the engine is running.
o Check the automatic transaxle fluid level regularly, and add fluid as necessary.See the maintenance schedule for theproper fluid recommendation.
FC120D1-E
General Operating Instructions
o The button in the selector handle must be depressed before the selector can be moved.
o The engine may only be started when the selector is at position "P" or "N".
o Ensure that the footbrake is firmly applied when shifting from "P" or "N" to "D", "2", "L" or "R" and vice versa.
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DRIVING YOUR HYUNDAI 2- 9
SC130A1-E OVERDRIVE SWITCH
The overdrive switch prevents the transaxle upshifting higher than third gear when the switch is turned "OFF". The transaxle will start from rest in first gear and upshift to second and third gear depending upon the roadspeed and throttle opening but will not upshift to fourth gear. When the overdrive switch is turned "ON", the transaxle will start from rest in first gear and will upshift, depending upon roadspeed and throttle opening to second, third and fourth gear. Therefore, when the overdrive switch is turned "OFF", the transaxle performs as a three speed unit and the over- drive warning light located in the instrument cluster will be illuminated. When the overdrive switch is turned "ON", the transaxle functions as a fully automatic four speed unit with the maximum fuel economy potential of the ve- hicle being realized.
o Do not hold the vehicle on the upgrade
with the accelerator pedal. This can causethe transmission to overheat. Always use the brake pedal or parking brake.
SC140A1-E
EFFECTIVE BRAKING Braking system performance and friction ma- terial life are greatly affected by the driving style adopted. The following suggestions are made to assist in achieving the best results from the braking system.
o Anticipate the road and conditions ahead in order that heavy braking may be avoided.
o When descending long gradients, use the engine to assist in retarding the vehicle to minimize the possibility of brake fade oc- curring.
o When trailer towing, ensure that the trailer brakes function correctly and use enginebraking to assist the vehicle braking system.
o Use only genuine Hyundai replacement brake pads and shoes to ensure consis-tent friction characteristics and wear rates.
o After driving through deep water (e.g. fording), the brakes may become wet andperformance reduced. Always check brake efficiency after emerging from the water and dry the brakes by lightly depressing the brake pedal several times whilst driv- ing slowly.
o Apply the parking brake only when the vehicle is at rest.
o Since the power assistance provided by the brake servo is derived from the engine,coasting with the engine turned off or tow- ing of the vehicle with the engine turned off will result in greatly increased pedal pres- sures being required to stop the vehicle. SC140B1-E
ANTI-LOCK BRAKE SYSTEM (Not all models)
The Anti-Lock Brake System (ABS) is de- signed to prevent wheel lock-up during sud- den braking or on hazardous road surfaces. The ABS control module monitors the wheel speed and controls the pressure applied to each brake. Thus, in emergency situations or on slick roads, ABS will increase vehicle con- trol during braking. NOTE: During ABS operation, a slight pulsation may be felt in the brake pedal when the brakes are applied. Also, a noise may be heard in the engine compartment whilst braking. These conditions are normal and indicate that the anti-lock brake system is functioning properly. WARNING: ABS will not prevent accidents due to im-proper or dangerous driving maneuvers. Even though vehicle control is improved during emergency braking, always maintain a safe distance between you and objects ahead. Vehicle speeds should always be reduced during extreme road conditions.
HFC3023-D
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DRIVING YOUR HYUNDAI 2- 11
o Don't "lug" or "over-rev" the engine. Lug-
ging is driving too slowly in too high a gear resulting in the engine bucking. If this happens to you, shift to a lower gear.Over-revving is racing the engine beyond its safe limit. This can be avoided by shifting at the recommended speeds.
o Use your air conditioning sparingly. The air
conditioning system is operated by the engine power so your fuel economy is reduced when you use it.
SC150A1-F DRIVING FOR ECONOMYYou can save fuel and get more miles from your car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate
rate. Don't make "jack-rabbit" starts or full- throttle shifts and maintain a steady cruis- ing speed. Don't race between stoplights. Try to adjust your speed to that of the other traffic so you don't have to change speeds unnecessarily.Avoid heavy traffic whenever possible. Al- ways maintain a safe distance from other vehicles so you can avoid unnecessary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel your car uses. Drivingat a moderate speed, especially on the highway, is one of the most effective ways to reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and alsoincrease wear on these components. In addition, driving with your foot resting on the brake pedal may cause the brakes to overheat, which reduces their effective- ness and may lead to more serious con-
sequences.
o Take care of your tyres. Keep them inflated to the recommended pressure. Incorrectinfla-tion, either too much or too little, re- sults in unnecessary tyre wear. Check the tyre pres-sures at least once a month. o Be sure that the wheels are aligned cor-
rectly. Improper alignment can result from hitting curbs or driving too fast over irregu- lar surfaces. Poor alignment causes faster tyre wear and may also result in other problems as well as greater fuel consump- tion.
o Keep your car in good condition. For better fuel economy and reduced maintenancecosts, maintain your car in accordance with the maintenance schedule in Section 5. If you drive your car in severe condi- tions, more frequent maintenance is re- quired (see Section 5 for details).
o Keep your car clean. For maximum ser- vice, your car should be kept clean and free of corrosive materials. It is especially important that mud, dirt, ice, etc. not be allowed to accumulate on the underside of the car. This extra weight can result in increased fuel consumption and also con- tribute to corrosion.
o Travel lightly. Don't carry unnecessary
weight in your car. Weight is an enemy ofgood fuel economy.
o Don't let the engine idle longer than neces- sary. If you are waiting (and not in traffic),turn off your engine and restart only when you're ready to go.
o Remember, your car does not require extended warm-up. As soon as the engineis running smoothly, you can drive away. In very cold weather, however, give your engine a slightly longer warm-up period. SC160A1-F SMOOTH CORNERINGAvoid braking or gear changing in corners, especially when roads are wet. Ideally, cor- ners should always be taken under gentle acceleration. If you follow these suggestions, tyre wear will be held to a minimum. SC170A1-E WINTER MOTORINGThe onset of winter conditions subject motor vehicles to greater operating demands. There- fore, the following suggestions will assist in maintaining peak performance and reliability during these periods:
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