maintenance Hyundai Santa Fe 2006 Service Manual

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CHECKING THE BATTERY
!
CAUTION:
An open fuse indicates that there is a prob-
lem in the electrical circuit. If you replace a
fuse and it blows as soon as the accessory
is turned on, the problem is serious and
should be referred to a Hyundai dealer for
diagnosis and repair. Never replace a fuse
with anything except a fuse with the same
or a lower amperage rating. A higher capac-
ity fuse could cause damage and create a
fire hazard.NOTE:See page 6-33 for the fuse panel descrip-
tions.
!
G210A01A-AAT
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
D010B01O
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always ob-
serve these warnings to prevent injuries from
occurring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.

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POWER STEERING FLUID LEVELG230A03A-AATThe power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
HSM5010
CHECKING ELECTRIC COOLING
FANS!
!
G220A01A-AAT
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
G210B03A-AATChecking the BatteryKeep the battery clean. Any evidence of corro-
sion around the battery posts or terminals
should be removed using a solution of house-
hold baking soda and warm water. After the
battery terminals are dry, cover them with a light
coating of grease.
PROPOSITION 65 WARNING:
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harm.
Batteries also contain other chemicals
known to the State of California to cause
cancer. Wash hands after handling.
G220C01A-AATChecking Condenser Cooling FanThe condenser cooling fan should come on
automatically whenever the air conditioning is in
operation.G220B01A-AATChecking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.

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G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.
G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at those
intervals specified in the vehicle maintenance
schedule in Section 5.
The power steering hoses should be replaced
if there is severe surface cracking, pulling,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.
HEADLIGHT AIMING ADJUSTMENTG290A02O-AATBefore performing aiming adjustment, make
sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times.
Place vehicle at a distance of 118 in. (3m)
from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.
G290A01O
Vertical
aiming

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SPECIFICATION:
"H";
Horizontal center line of headlights from
ground: 2WD : 32.5 in.(822 mm)
4WD : 33.3 in.(843 mm)
"W";
Distance between each headlight center:
46.5 in.(1,178 mm)
"L";
Distance between the headlights and the
wall that the lights are tested against:
118 in. (3,000 mm).
Vertical line
G290B01O-AATAdjustment After Headlight Assembly
ReplacementIf the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using an
aiming chart as shown in the illustration. Turn on
the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center
of headlights.
G290A03O
L
W
H
H
Cut-off line
Ground line
"P"
Horizontal line
!
6. Draw a vertical line (through the center of
each headlight beam pattern) and a horizon-
tal line (through the center of each headlight
beam pattern) on the aiming screen.
And then, draw a parallel line at 0.8 in. (21
mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING.
WARNING:
Horizontal aiming should be adjusted by
an authorized Hyundai dealer.

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REPLACEMENT OF LIGHT BULBS!
G260A03A-AATBefore attempting to replace a light bulb, be sure
the switch is turned to the "OFF" position.
The next paragraph shows how to reach the
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
See page 6-32 for the wattage description.NOTE:After heavy, driving rain or washing, head-
light and taillight lenses could appear frosty.
This condition is caused by the tempera-
ture difference between the lamp inside
and outside. This is similar to the conden-
sation on your windows inside your vehicle
during the rain and doesn’t indicate a prob-
lem with your vehicle. If the water leaks into
the lamp bulb circuitry, have the vehicle
checked by an Authorized Hyundai Dealer.
CAUTION:
Keep the lamps out of contact with petro-
leum products, such as oil, gasoline, etc.
G270A02O-AATHeadlight and Front Turn Signal Light1. Allow the bulb to cool. Wear eye protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic base,
avoid touching the glass.
4. Using a socket wrench of the correct size,
remove the headlight assembly mounting
bolts.
HSM353
G270A01O
5. Disconnect the power cord from the bulb
base in the back of the headlight.
HSM328

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9. Remove the protective cap from the re-
placement bulb and install the new bulb by
matching the plastic base with the headlight
hole. Reattach the bulb spring and recon-
nect the connector.
10.Use the protective cap and carton to prompt-
ly dispose of the old bulb.
11.Check for proper headlight aim.
HSM331
6. Turn the plastic cover counterclockwise
and remove it.
HSM329
7. Disconnect the connector from the bulb
base in the back of the headlight.
HSM330
8. Push the bulb spring to remove the headlight
bulb.

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!
WARNING:
This halogen bulb contains gas under pres-
sure and if impacted could shatter, result-
ing in flying fragments. Always wear eye
protection when servicing the bulb. Protect
the bulb against abrasions or scratches
and against liquids when lighted. Turn the
bulb on only when installing in a headlight.
Replace the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
G270A03O
12.To replace the front turn signal light bulb,
remove from the bulb holder and install the
new bulb. Do not touch the glass of the new
bulb.
HSM332
G270B02O-GATRear Combination Light
G270B01O
(3) (1)
(2)
G270B02O

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HSM342
3. Replace with a new bulb.
G270C01O-AATLuggage Compartment Light1. Open the tail gate.
2. Remove the cover with a flat-head screw-
driver.
HSM341
1. Open the tail gate.
2. Remove the mounting screws of the rear
combination light as shown with a phillips
screwdriver.
(1)
(2)
(3)
G270B03O
3. To replace the rear combination light, take it
out from the bulb holder by turning it coun-
terclockwise.
(1) Stop/Tail light
(2) Back-up light
(3) Turn signal light
4. Install the new bulb.

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G270E01O-AATFront Side Marker Light1. Remove the cover with a phillips screw-
driver.
HSM334HSM335
HSM336
2. Disconnect the connector.
3. Replace with a new bulb.
G270G01O-AATInterior Light
HSM343
1. Remove the cover with a flat-head screw-
driver.

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G270E02L
HTB284
3. Disconnect the connector.
4. Replace with a new bulb.
HSM344
2. Replace with a new bulb.
G270H01O-AATGlove Box Illuminated Light1. Open the glove box.
2. Remove the cover with a flat-head screw-
driver.
HSM366