air condition HYUNDAI SONATA 2021 Workshop Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2021, Model line: SONATA, Model: HYUNDAI SONATA 2021Pages: 546, PDF Size: 51.21 MB
Page 458 of 546

Maintenance
8-4
You should exercise the utmost care
to prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection
procedures.
We recommend you have your
vehicle maintained and repaired by
an authorized HYUNDAI dealer. An
authorized HYUNDAI dealer meets
HYUNDAI’s high service quality
standards and receives technical support
from HYUNDAI in order to provide you
with a high level of service satisfaction.
Owner’s Responsibility
Maintenance service and record
retention are the owner’s responsibility.
You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with
the scheduled maintenance service
charts shown on the following pages.
You need this information to establish
your compliance with the servicing
and maintenance requirements of your
vehicle warranties.
Detailed warranty information is
provided in your Owner’s Handbook &
Warranty Information booklet.
Repairs and adjustments required as a
result of improper maintenance or a lack
of required maintenance are not covered.
Owner Maintenance Precautions
Inadequate, incomplete or insufficient
servicing may result in operational
problems with your vehicle that could
lead to vehicle damage, an accident, or
personal injury. This chapter provides
instructions only for the maintenance
items that are easy to perform. Several
procedures can be done only by an
authorized HYUNDAI dealer with special
tools.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance, safety
or durability of your vehicle and may, in
addition, violate conditions of the limited
warranties covering the vehicle.
Certain modifications may also be in
violation of regulations established by
the U.S. Department of Transportation
and other federal or state agencies.
NOTICE
Improper owner maintenance during
the warranty period may affect
warranty coverage. For details, read
the separate Owner’s Handbook &
Warranty Information booklet provided
with the vehicle. If you’re unsure about
any service or maintenance procedure,
have it done by an authorized HYUNDAI
dealer.
maintEnanCE SErviCES
Page 460 of 546

Maintenance
8-6
While operating your vehicle:
• Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice if there is any increased
steering effort or looseness in the
steering wheel, or change in its
straight-ahead position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.
• Check the automatic transmission P
(Park) function.
• Check the parking brake.
• Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
• Check coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the brake lights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires that
are worn, show uneven wear, or are
damaged.
• Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Autumn)
• Check radiator, heater and air
conditioning hoses for leaks or
damage.
• Check windshield washer spray and
wiper operation. Clean wiper blades
with a clean cloth dampened with
washer a fluid.
• Check headlamp alignment.
• Check muffler, exhaust pipes, shields
and clamps.
• Check the seat belts for wear and
function.
At least once a year:
• Clean body and door drain holes.
• Lubricate door hinges and hood
hinges.
• Lubricate door and hood locks and
latches.
• Lubricate door rubber weather strips.
• Lubricate door checker.
• Check the air conditioning system.
• Inspect and lubricate automatic
transmission linkage and controls.
• Clean the battery and terminals.
• Check the brake fluid level.
Page 462 of 546

Maintenance
8-8
Normal Maintenance Schedule (Smartstream G1.6 T-GDi)
MAINTENANCE INTERVALS
MAINTENANCE
ITEM Months 12 24 36 48 60 72 84 96 108 120 132 144 156
Miles×1,000 8 16 24 32 40 48 56 64 72 80 88 96 104 Km×1,000 13 26 39 52 65 78 91 104 117 130 143 156 169
Drive belts
*1
At first, inspect at 48,000 miles (78,000 km) or 72 months.
Thereafter, inspect every 8,000 miles (13,000 km) or 12 months
Engine oil and engine oil filter
*2
R R R R R R R R R R R R R
Fuel additives
*3
Add fuel additives every 8,000 miles (13,000 km) or 12 months
Air cleaner filter I I R I I R I I R I I R I
Air intake hose I I I I I I I I I I I I I
Spark plugs RR
Rotate tires Rotate every 8,000 miles (13,000 km)
Climate control air filter R R R R R R
Vacuum hose I I I I I I I I I I I I I
Engine coolant At first, replace at 120,000 miles or 120 months.
Thereafter, replace every 30,000 miles or 24 months
R: Replace or change.
I : Inspect and if necessary, adjust, correct, clean or replace.*1 : The drive belt should be replaced when cracks occur or tension is reduced excessively.
*2 : Requires API SN PLUS (or above) grade engine oil. If a lower grade engine oil is used, then the engine oil and engine oil filter
must be replaced at every 5,000 miles (8,000 km) or 6 months as indicated for severe maintenance condition.
*3 : If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from your
authorized HYUNDAI dealer along with information on how to use them. Do not mix other additives.
Page 463 of 546

08
8-9
Normal Maintenanc e Schedule (Smartstream G1.6 T-GDi) (CONT)
MAINTENANCE INTERVALS
MAINTENANCE
ITEM Months 12 24 36 48 60 72 84 96 108 120 132 144 156
Miles×1,000 8 16 24 32 40 48 56 64 72 80 88 96 104 Km×1,000 13 26 39 52 65 78 91 104 117 130 143 156 169
Battery condition I I I I I I I I I I I I I
Brake lines, hoses and connections I I I I I I I I I I I I I
Disc brakes and pads I I I I I I I I I I I I I
Driveshaft and boots I I I I I I I I I I I I I
Suspension mounting bolts I I I I I I I I I I I I I
Air conditioner refrigerant I I I I I I I I I I I I I
Air conditioner compressor I I I I I I I I I I I I I
Exhaust pipe and muffler I I I I I I I I I I I I I
Automatic transmission fluid No check, No service requiredR: Replace or change.
I : Inspect and if necessary, adjust, correct, clean or replace.
Page 465 of 546

08
8-11
Maintenance Under Severe Usage Conditions (Smartstream G1.6 T-GDi)
The following items must be serviced more frequently on cars normally used under
severe driving conditions. Refer to the chart below for the appropriate maintenance
intervals.
R: Replace or change.
I : Inspect and if necessary, adjust, correct, clean or replace.
MAINTENANCE ITEMMAINTENANCE
OPERATION MAINTENANCE
INTERVALS DRIVING
CONDITION
Engine oil and filter *
1R Every 5,000 miles or
6 months A, B, C, D, E, F,
G, H, I, J, K, L
Air cleaner filter RMore frequently C, E
Spark plugs RMore frequently A, B, H, I, K
Automatic transmission fluid R Every 60,000 miles A, C, E, F, G, I
Front brake disc/pads, calipers I More frequently C, D, G, H
Rear brake shoes or disc/pads IMore frequently C, D, G, F
Parking brake IMore frequently C, D, G, H
Steering gear box, linkage &
boots/ lower arm ball joint,
upper arm ball joint I
More frequently C, D, E, F, G,
H, I
Suspension mounting bolts IMore frequently C, D, E, F, G,
H, I
Drive shafts and boots IEvery 3,000 miles or
6 months C, D, E, F, G,
H, I
Climate control air filter
(for evaporator and blower unit) R
More frequently C, E
*1 : Requires
engine oil (mineral oil including Semi-synthetic) is used, then the engine oil and engine
oil filter must be replaced as indicated for severe maintenance condition.
Severe Driving Conditions
A. Repeatedly driving short distances
of less than 5 miles (8 km) in normal
temperature or less than 10 miles (16
km) in freezing temperature
B.
Ext
ensive engine idling or low speed
driving for long distances
C.
Driving on r
ough, dusty, muddy,
unpaved, graveled or salt- spread
roads
D.
Driving in ar
eas using salt or other
corrosive materials or in very cold
weather
E.
Driving in sandy ar
eas F.
Driving in hea
vy traffic area over 90°F
(32°C)
G. Driving on uphill, do wnhill, or
mountain road
H.
T
owing a Trailer, or using a camper, or
roof rack
I.
Driving as a pa
trol car, taxi, other
commercial use or vehicle towing
J.
Driving o
ver 106 mph (170 km/h)
K. Frequently driving in stop-and-go conditions
L.
E
ngine oil usage which is not
recommended (semi-synthetic, mineral
type, lower grade spec, etc.)
Page 466 of 546

Maintenance
8-12
Normal Maintenance Schedule (Smartstream G2.5 GDi)
MAINTENANCE INTERVALS
MAINTENANCE
ITEM Months 12 24 36 48 60 72 84 96 108 120 132 144 156
Miles×1,000 8 16 24 32 40 48 56 64 72 80 88 96 104 Km×1,000 13 26 39 52 65 78 91 104 117 130 143 156 169
Drive belts
*1
At first, inspect at 48,000 miles (78,000 km) or 72 months.
Thereafter, inspect every 8,000 miles (13,000 km) or 12 months
Engine oil and engine oil filter
*2
R R R R R R R R R R R R R
Fuel additives
*3
Add fuel additives every 8,000 miles (13,000 km) or 12 months
Air cleaner filter I I R I I R I I R I I R I
Air intake hose I I I I I I I I I I I I I
Spark plugs Replace every 96,000 miles
Rotate tires Rotate tires every 8,000 miles (13,000 km)
Climate control air filter R R R R R R
Vacuum hose I I I I I I I I I I I I I
Engine coolant At first, replace at 120,000 miles or 120 months.
Thereafter, replace every 30,000 miles or 24 months
R: Replace or change.
I : Inspect and if necessary, adjust, correct, clean or replace.*1 : The drive belt should be replaced when cracks occur or tension is reduced excessively.
*2 : Requires API SN PLUS (or above) grade engine oil. If a lower grade engine oil is used, then the engine oil and engine oil filter
must be replaced at every 5,000 miles (8,000 km) or 6 months as indicated for severe maintenance condition.
*3 : If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from your
authorized HYUNDAI dealer along with information on how to use them. Do not mix other additives.
Page 467 of 546

08
8-13
Normal Maintenance Schedule (Smartstream G2.5 GDi) (CONT)
MAINTENANCE INTERVALS
MAINTENANCE
ITEM Months 12 24 36 48 60 72 84 96 108 120 132 144 156
Miles×1,000 8 16 24 32 40 48 56 64 72 80 88 96 104 Km×1,000 13 26 39 52 65 78 91 104 117 130 143 156 169
Battery condition I I I I I I I I I I I I I
Brake lines, hoses and connections I I I I I I I I I I I I I
Disc brakes and pads I I I I I I I I I I I I I
Driveshaft and boots I I I I I I I I I I I I I
Suspension mounting bolts I I I I I I I I I I I I I
Air conditioner refrigerant I I I I I I I I I I I I I
Air conditioner compressor I I I I I I I I I I I I I
Exhaust pipe and muffler I I I I I I I I I I I I I
Automatic transmission fluid No check, No service required
Steering gear rack, linkage and boots IIIR: Replace or change.
I : Inspect and if necessary, adjust, correct, clean or replace.
Page 469 of 546

08
8-15
Maintenance Under Severe Usage Conditions (Smartstream G2.5 GDi)
The following items must be serviced more frequently on cars normally used under
severe driving conditions. Refer to the chart below for the appropriate maintenance
intervals.
R: Replace or change.
I : Inspect and if necessary, adjust, correct, clean or replace.
MAINTENANCE ITEMMAINTENANCE
OPERATION MAINTENANCE
INTERVALS DRIVING
CONDITION
Engine oil and filter *
1R Every 5,000 miles or
6 months A, B, C, D, E, F,
G, H, I, J, K, L
Air cleaner filter RMore frequently C, E
Spark plugs RMore frequently A, B, F, G, H, I, K
Automatic transmission fluid R Every 60,000 miles A, C, E, F, G, I
Front brake disc/pads, calipers I More frequently C, D, G, H
Rear brake shoes or disc/pads I More frequently C, D, G, F
Parking brake IMore frequently C, D, G, H
Steering gear box, linkage &
boots/ lower arm ball joint,
upper arm ball joint I
More frequently C, D, E, F, G,
H, I
Suspension mounting bolts IMore frequently C, D, E, F, G,
H, I
Drive shafts and boots IEvery 3,750 miles or
6 months C, D, E, F, G,
H, I
Climate control air filter
(for evaporator and blower unit) R
More frequently C, E
*1 : Requires
engine oil (mineral oil including Semi-synthetic) is used, then the engine oil and
engine oil filter must be replaced as indicated for severe maintenance condition.
Severe Driving Conditions
A. Repeatedly driving short distances
of less than 5 miles (8 km) in normal
temperature or less than 10 miles (16
km) in freezing temperature
B.
Ext
ensive engine idling or low speed
driving for long distances
C.
Driving on r
ough, dusty, muddy,
unpaved, graveled or salt- spread
roads
D.
Driving in ar
eas using salt or other
corrosive materials or in very cold
weather
E.
Driving in sandy ar
eas F.
Driving in hea
vy traffic area over 90°F
(32°C)
G. Driving on uphill, do wnhill, or
mountain road
H.
T
owing a Trailer, or using a camper, or
roof rack
I.
Driving as a pa
trol car, taxi, other
commercial use or vehicle towing
J.
Driving o
ver 106 mph (170 km/h)
K. Frequently driving in stop-and-go conditions
L.
E
ngine oil usage which is not
recommended (semi-synthetic, mineral
type, lower grade spec, etc.)
Page 470 of 546

Maintenance
8-16
Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive Belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary. Drive
belts should be checked periodically
for proper tension and adjusted as
necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the hard
starting. When a considerable amount
of foreign substances are accumulated
in the fuel tank, the fuel filter should be
replaced.
Upon installing a new fuel filter, operate
the engine for several minutes, and
check the connections for any leakages.
Fuel filters should be installed by an
authorized HYUNDAI dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have an authorized HYUNDAI dealer
replace any damaged or leaking parts
immediately.
Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
a new vapor hose or fuel filler cap is
correctly replaced.
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs of
the correct heat range.
Cooling System
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Explanation of SChEdulEd maintEnanCE itEmS
Page 472 of 546

Maintenance
8-18
Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the engine
off, check for excessive freeplay in the
steering wheel. Check the linkage for
bends or damage. Check the dust boots
and ball joints for deterioration, cracks,
or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if
necessary, repack the grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.