check engine HYUNDAI SONATA 2022 Workshop Manual

8-3
08
Tires and Wheels ........................................................................\
..................8-34Tire Care ........................................................................\
.......................................... 8-34
Recommended Cold Tire Inflation Pressures ....................................................... 8-34
Check Tire Inflation Pressure ........................................................................\
......... 8-35
Tire Rotation ........................................................................\
................................... 8-36
Wheel Alignment and Tire Balance ....................................................................... 8-37
Tire Replacement ........................................................................\
........................... 8-38
Wheel Replacement ........................................................................\
....................... 8-39
Tire Traction ........................................................................\
.................................... 8-39
Tire Maintenance........................................................................\
............................ 8-39
Tire Sidewall Labeling ........................................................................\
.................... 8-39
Tire Terminology and Definitions ........................................................................\
.. 8-43
All Season Tires ........................................................................\
............................... 8-46
Summer Tires ........................................................................\
................................. 8-46
Snow Tires........................................................................\
.......................................8-46
Radial-Ply Tires ........................................................................\
............................... 8-46
Low Aspect Ratio Tires ........................................................................\
................... 8-47
Fuses ........................................................................\
....................................8-48Instrument Panel Fuse Replacement .................................................................... 8-49
Engine Compartment Panel Fuse Replacement .................................................. 8-50
Fuse/Relay Panel Description........................................................................\
.........8-51
Light Bulbs ........................................................................\
............................ 8-57Headlamp, Parking Lamp, Daytime Running Light, Turn Signal Lamp,
Cornering Lamp and Side Marker ........................................................................\
. 8-57
Side Repeater Lamp Replacement ...................................................................... 8-58
Rear Combination Light Bulb Replacement ......................................................... 8-58
High Mounted Stop Lamp Replacement ............................................................. 8-60
License Plate Light Bulb Replacement ................................................................ 8-60
Interior Light Bulb Replacement ........................................................................\
... 8-61
Appearance Care ........................................................................\
................. 8-63Exterior Care ........................................................................\
................................... 8-63
Interior Care ........................................................................\
.................................... 8-67
Emission Control System ........................................................................\
.... 8-69
California perchlorate notice ...................................................................... 8-72
Consumer Information ........................................................................\
........ 8-73
Reporting Safety Defects ........................................................................\
.... 8 -74
1. Engine coolant reservoir
2.

Br
ake fluid reservoir
3.

Air cleaner
4.
E

ngine oil dipstick 5.
E ngine oil filler cap
6.

Windshield w
asher fluid reservoir
7.
F

use box
8.

Ba
ttery
EnginE CompartmEnt
„„Smartstream G1.6 T-GDi
„„Smartstream G2.5 GDi
The actual engine room in the vehicle may differ from the illustration.ODN8089103/ ODN8089048L

08
8-5
WARNING
Performing maintenance work on a
vehicle can be dangerous. If you lack
sufficient knowledge and experience or
the proper tools and equipment to do
the work, have it done by an authorized
HYUNDAI dealer.
ALWAYS follow these precautions for
performing maintenance work:
• Park your vehicle on level ground,
move the shift button into the P
(Park) position, place the ignition
switch in the LOCK/OFF position.
• Block the tires (front and back) to
prevent the vehicle from moving.
Remove loose clothing or jewelry
that can become entangled in
moving parts.
• If you must run the engine during
maintenance, do so out doors or in
an area with plenty of ventilation.
• Keep flames, sparks, or smoking
materials away from the battery and
fuel-related parts. The following lists are vehicle checks and
inspections that should be performed
by the owner or an authorized HYUNDAI
dealer at the frequencies indicated to
help ensure safe, dependable operation
of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged for
labor, parts and lubricants used.
Owner Maintenance Schedule
When you stop for fuel:
•
Check the engine oil level.
• Check the coolant level in the engine
coolant reservoir.
• Check the windshield washer fluid
level.
• Check the for low or under-inflated
tires.
WARNING
Be careful when checking your engine
coolant level when the engine is hot.
This may result in coolant being blown
out of the opening and cause serious
burns and other injuries.
own E r m aint E nan CE

Maintenance
8-6
While operating your vehicle:
• Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice if there is any increased
steering effort or looseness in the
steering wheel, or change in its
straight-ahead position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.
• Check the automatic transmission P
(Park) function.
• Check the parking brake.
• Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
• Check coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the brake lights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires that
are worn, show uneven wear, or are
damaged.
• Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Autumn)
• Check radiator, heater and air
conditioning hoses for leaks or
damage.
• Check windshield washer spray and
wiper operation. Clean wiper blades
with a clean cloth dampened with
washer a fluid.
• Check headlamp alignment.
• Check muffler, exhaust pipes, shields
and clamps.
• Check the seat belts for wear and
function.
At least once a year:
• Clean body and door drain holes.
• Lubricate door hinges and hood
hinges.
• Lubricate door and hood locks and
latches.
• Lubricate door rubber weather strips.
• Lubricate door checker.
• Check the air conditioning system.
• Inspect and lubricate automatic
transmission linkage and controls.
• Clean the battery and terminals.
• Check the brake fluid level.

Maintenance
8-16
Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle
is being driven in severe conditions,
more frequent oil and filter changes are
required.
Drive Belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary. Drive
belts should be checked periodically
for proper tension and adjusted as
necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the hard
starting. When a considerable amount
of foreign substances are accumulated
in the fuel tank, the fuel filter should be
replaced.
Upon installing a new fuel filter, operate
the engine for several minutes, and
check the connections for any leakages.
Fuel filters should be installed by an
authorized HYUNDAI dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have an authorized HYUNDAI dealer
replace any damaged or leaking parts
immediately.
Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
a new vapor hose or fuel filler cap is
correctly replaced.
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs of
the correct heat range.
Cooling System
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Explanation of SChEdulEd maintEnanCE itEmS

08
8-17
Engine Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Automatic Transmission Fluid
Automatic transmission fluid should
not be checked under normal usage
conditions. But in severe conditions, the
fluid should be changed at an authorized
HYUNDAI dealer in accordance to the
scheduled maintenance at the beginning
of this chapter.
Information
Automatic transmission fluid color is red
when new.
As the vehicle is driven, the automatic
transmission fluid will begin to look
darker. This is a normal condition and you
should not judge the need to replace the
fluid based upon the changed color.
NOTICE
The use of a non-specified fluid could
result in transmission malfunction
and failure. Use only the specified
automatic transmission fluid (refer
to “Recommended Lubricants and
Capacities” in chapter 2).
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake Fluid
Check the brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX marks
on the side of the reservoir. Use only
hydraulic brake fluid conforming to DOT
4 specification.
Parking Brake
Inspect the parking brake system
including the parking brake pedal and
cables.
Brake Discs, Pads, Calipers and
Rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for
fluid leakage.
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks,
deterioration, or damage. Start
the engine and listen carefully for
any exhaust gas leakage. Tighten
connections or replace parts as
necessary.

Maintenance
8-18
Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the engine
off, check for excessive freeplay in the
steering wheel. Check the linkage for
bends or damage. Check the dust boots
and ball joints for deterioration, cracks,
or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if
necessary, repack the grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.

08
8-19
Checking the Engine Oil Level
1. Follow all of the oil manufacturer’s precautions.
2.

Be sur
e the vehicle is on the level
ground in P (Park) with the parking
brake set. If possible, block the
wheels.
3.

T
urn the engine on and allow the
engine to reach normal operating
temperature.
4.
T

urn the engine off and wait about
five minutes for the oil to return to the
oil pan.
5.

Pull the dips
tick out, wipe it clean, and
re-insert it fully.
„„Smartstream G1.6 T-GDi
ODN8089104
„„Smartstream G2.5 GDi
ODN8A080107
6. Pull the dips tick out again and check
the level. The level should be between
F and L.
„„Smartstream G1.6 T-GDi
ODN8089105
„„Smartstream G2.5 GDi
ODN8089003
7. If it is near or a t L, add enough oil to
bring the level to F.
Use only the specified engine oil. (refer
to “Recommended Lubricants and
Capacities” in chapter 2).
NOTICE
To prevent damage to your engine:
• Do not overfill with engine oil. Add oil
in small quantities and recheck level
to ensure engine is not overfilled.
• Do not spill engine oil when adding
or changing engine oil. Use a funnel
to help prevent oil from being spilled
on engine components. Wipe off
spilled oil immediately.
EnginE oil

Maintenance
8-20
Checking the Engine Oil and
Filter
Have engine oil and filter changed by an
authorized HYUNDAI dealer according
to the Maintenance Schedule at the
beginning of this chapter.
WARNING
CALIFORNIA PROPOSITION 65
WARNING
Engine oil contains chemicals known to
the State of California to cause cancer,
birth defects and reproductive harm.
Used engine oil may cause irritation or
cancer of the skin if left in contact with
the skin for prolonged periods of time.
Always protect your skin by washing
your hands thoroughly with soap and
warm water as soon as possible after
handling used oil.

08
8-21
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the
factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season and
before traveling to a colder climate.
NOTICE
• When the engine overheats from
low engine coolant, suddenly adding
engine coolant may cause cracks
in the engine. To prevent damage,
add engine coolant slowly in small
quantities.
• Do not drive with no engine coolant.
It may cause water pump failure and
engine seizure, etc.
Checking the Engine Coolant
Level
ODN8089004
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen or
deteriorated hoses.
The coolant level should be filled
between the F and the L marks on the
side of the coolant reservoir when the
engine is cool. If the coolant level is low, add enough
distilled (deionized) water to bring the
level to the F mark, but do not overfill. If
frequent additions are required, see an
authorized HYUNDAI dealer for a cooling
system inspection.
Recommended engine coolant
•
When adding coolant, use only
distilled (deionized) water for your
vehicle and never mix hard water in
the coolant filled at the factory.
• An improper coolant mixture can
result in severe malfunction or engine
damage.
• The engine in your vehicle has
aluminum engine parts and must be
protected by an ethylene-glycol with
phosphate based coolant to prevent
corrosion and freezing.
• Do not use alcohol or methanol
coolant or mix them with the specified
coolant.
• Do not use a solution that contains
more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution.
EnginE Coolant

Maintenance
8-22
For mixing percentage, refer to the
following table:
Ambient
Temperature Mixture Percentage
(volume)
Antifreeze Water
5°F (-15°C) 35 65
-13°F (-25°C) 40 60
-31°F (-35°C) 50 50
-49°F (-45°C) 60 40
Information
If in doubt about the mix ratio, a 50%
water and 50% antifreeze mix is the
easiest to mix together as it will be the
same quantity of each. It is suitable to use
for most temperature ranges of - 31°F and
higher.
WARNING
Make sure the coolant cap is properly
closed after refilling coolant. Otherwise
the engine could be overheated while
driving.
„„Engine room front view
ODN8089052L
1. Check if the c oolant cap label is
straight In front.
2.

M
ake sure that the tiny protrusions
inside the coolant cap is securely
interlocked.
ODN8089044
WARNING
Never remove the engine
coolant reservoir tank/radiator
cap or the drain plug while the
engine and radiator are hot.
Hot coolant and steam may blow out
under pressure, causing serious injury.
Turn the engine off and wait until the
engine cools down. Use extreme care
when removing the engine coolant
reservoir tank/radiator cap. Wrap
a thick towel around it, and turn it
counterclockwise slowly to the first
stop. Step back while the pressure is
released from the cooling system. When
you are sure all the pressure has been
released, press down on the cap, using
a thick towel, and continue turning
counterclockwise to remove it.