air condition HYUNDAI SONATA 2023 Service Manual

Emergency Situations
7-16
If you have a tire gauge, check the tire
pressure (see “Tires and Wheels” in
chapter 2 for tire pressure instructions.).
If the pressure is lower or higher than
recommended, drive slowly to the
nearest service station and adjust it to
the recommended pressure. Always
reinstall the valve cap after checking
or adjusting tire pressure. If the cap
is not replaced, air may leak from the
tire. If you lose a valve cap, buy another
and install it as soon as possible. After
changing tires, secure the flat tire and
return the jack and tools to their proper
storage locations. If it is hard to secure
the flat tire, put the flat tire in the
luggage compartment.
NOTICE
• Check the tire pressure as soon
as possible after installing a spare
tire. Adjust it to the recommended
pressure.
• Check and tighten the wheel lug nuts
after driving over 50 km (30 miles) if
tires are replaced. Recheck the tire
wheel lug nuts after driving over
1,000 km (620 miles).
CAUTION
Your vehicle has metric threads on the
studs and lug nuts. Make certain during
tire changing that the same nuts that
were removed are reinstalled. If you
have to replace your lug nuts make
sure they have metric threads to avoid
damaging the studs and ensure the
wheel is properly secured to the hub.
Consult an authorized HYUNDAI dealer
for assistance.
If any of the equipment such as the jack,
lug nuts, studs, or other equipment is
damaged or in poor condition, do not
attempt to change the tire and call for
assistance.
Use of compact spare tires (if equipped)
Compact spare tires are designed for
emergency use only. Drive carefully on
the compact spare tire and always follow
the safety precautions.
WARNING
To prevent compact spare tire failure
and loss of control possibly resulting in
an accident: • Use the compact spare tire only in an
emergency.
• NEVER operate your vehicle over 80
km/h (50 mph).
• Do not exceed the vehicle’s
maximum load rating or the load
carrying capacity shown on the
sidewall of the compact spare tire.
• Do not use the compact spare tire
continuously. Repair or replace the
original tire as soon as possible to
avoid failure of the compact spare
tire.

07
7-17
When driving with the compact spare tire
mounted to your vehicle: • Check the tire pressure after installing
the compact spare tire. The compact
spare tire should be inflated to 420
kPa (60 psi).
• Do not take this vehicle through
an automatic car wash while the
compact spare tire is installed.
• Do not use the compact spare tire on
any other vehicle because this tire
has been designed especially for your
vehicle.
• The compact spare tire’s tread life is
shorter than a regular tire. Inspect
your compact spare tire regularly and
replace worn compact spare tires with
the same size and design, mounted on the same wheel.
• Do not use more than one compact
spare tire at a time.
NOTICE
When the original tire and wheel are
repaired and reinstalled on the vehicle,
the lug nut torque must be set correctly.
The correct lug nut tightening torque is
11~13 kgf·m (79~94 lbf·ft).
CAUTION
To prevent damaging the compact
spare tire and your vehicle: • Drive slowly enough for the road
conditions to avoid all hazards, such
as a potholes or debris.
• Avoid driving over obstacles. The
compact spare tire diameter is
smaller than the diameter of a
conventional tire and reduces the
ground clearance approximately 25
mm (1 inch).
• Do not use the compact spare tire
on any other wheels, nor should
standard tires, snow tires, wheel
covers or trim rings be used with the
compact spare wheel.

08
8-5
You should exercise the utmost care
to prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection
procedures.
We recommend you have your
vehicle maintained and repaired by
an authorized HYUNDAI dealer. An
authorized HYUNDAI dealer meets
HYUNDAI’s high service quality
standards and receives technical support
from HYUNDAI in order to provide you
with a high level of service satisfaction.
Owner’s Responsibility
Maintenance service and record
retention are the owner’s responsibility.
You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with
the scheduled maintenance service
charts shown on the following pages.
You need this information to establish
your compliance with the servicing
and maintenance requirements of your
vehicle warranties.
Detailed warranty information is
provided in your Service Passport.
Repairs and adjustments required as a
result of improper maintenance or a lack
of required maintenance are not covered.
Owner Maintenance Precautions
Inadequate, incomplete or insufficient
servicing may result in operational
problems with your vehicle that could
lead to vehicle damage, an accident, or
personal injury. This chapter provides
instructions only for the maintenance
items that are easy to perform. Several
procedures can be done only by an
authorized HYUNDAI dealer with special
tools.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance, safety
or durability of your vehicle and may, in
addition, violate conditions of the limited
warranties covering the vehicle.
NOTICE
Improper owner maintenance during
the warranty period may affect
warranty coverage. For details, read
the separate Service Passport provided
with the vehicle. If you’re unsure about
any service or maintenance procedure,
have it done by an authorized HYUNDAI
dealer.
maintEnanCE SErviCES

08
8 -7
While operating your vehicle: •
Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice if there is any increased
steering effort or looseness in the
steering wheel, or change in its
straight-ahead position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.
• Check the automatic transmission P
(Park) function.
• Check the parking brake.
• Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after use is normal).
At least monthly: • Check coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the brake lights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires that
are worn, show uneven wear, or are damaged.
• Check for loose wheel lug nuts. At least twice a year:
(i.e., every Spring and Autumn) •
Check radiator, heater and air
conditioning hoses for leaks or damage.
• Check windshield washer spray and
wiper operation. Clean wiper blades
with a clean cloth dampened with
washer a fluid.
• Check headlamp alignment.
• Check muffler, exhaust pipes, shields and clamps.
• Check the seat belts for wear and function.
At least once a year: • Clean body and door drain holes.
• Lubricate door hinges and hood hinges.
• Lubricate door and hood locks and
latches.
• Lubricate door rubber weather strips.
• Lubricate door checker.
• Check the air conditioning system.
• Inspect and lubricate automatic
transmission linkage and controls.
• Clean the battery and terminals.
• Check the brake fluid level.

08
8-9
Maintenance Schedule (Smartstream G1.6 T-GDI) (CONT)R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTIONKILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Brake Inspection (front disc/
pads & calipers
and rear disc/pads & calipers/shoes,
includes tire rotation)
Brake Service (includes parking
brake
inspection and tire rotation) I S I S I S I S I S
Brake Lines, Hoses and Connections I I I I I I I I I I
Battery Condition I I I I I I I I I I Suspension Mounting Bolts I I I I I I I I I I Air Conditioning Refrigerant I I I I I I I I I ICooling System Hoses and Connections I I I I I I I I I I
Exhaust Pipe and Muffler I I I I I I I I I I
Air intake hose I I I I I I I I I I Climate Control Air Filter R R R R R R R R R R

08
8-13
Maintenance Schedule (Smartstream G2.5 GDI) (CONT)R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTIONKILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Brake Inspection (front disc/
pads & calipers
and rear disc/pads & calipers/shoes,
includes tire rotation)
Brake Service (includes parking
brake
inspection and tire rotation) I S I S I S I S I S
Brake Lines, Hoses and Connections I I I I I I I I I I
Battery Condition I I I I I I I I I I Suspension Mounting Bolts I I I I I I I I I I Air Conditioning Refrigerant I I I I I I I I I ICooling System Hoses and Connections I I I I I I I I I I
Exhaust Pipe and Muffler I I I I I I I I I I Air intake hose I I I I I I I I I I
Climate Control Air Filter R R R R R R R R R R

08
8-17
Maintenance Schedule (Smartstream G2.5 T-GDI) (CONT)R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTIONKILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Brake Inspection (front disc/
pads & calipers
and rear disc/pads & calipers/shoes,
includes tire rotation)
Brake Service (includes parking
brake
inspection and tire rotation) I S I S I S I S I S
Brake Lines, Hoses and Connections I I I I I I I I I I
Battery Condition I I I I I I I I I I Suspension Mounting Bolts I I I I I I I I I I Air Conditioning Refrigerant I I I I I I I I I ICooling System Hoses and Connections I I I I I I I I I I
Exhaust Pipe and Muffler I I I I I I I I I I Air intake hose I I I I I I I I I I
Climate Control Air Filter R R R R R R R R R R

Maintenance
8-22
Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the engine
off, check for excessive freeplay in the
steering wheel. Check the linkage for
bends or damage. Check the dust boots
and ball joints for deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if
necessary, repack the grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.

08
8-29
Checking the Brake Fluid Level
ODN8089005
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the side
of the reservoir.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add the specified brake
fluid to the MAX level. The level will fall
with accumulated mileage. This is a
normal condition associated with the
wear of the brake linings. If the fluid level
is excessively low, have the brake system
checked by an authorized HYUNDAI
dealer.
WARNING
If the brake system requires frequent
additions of fluid this could indicate
a leak in the brake system. Have the
vehicle inspected by an authorized
HYUNDAI dealer.
WARNING
Do not allow brake fluid to come in
contact with your eyes. If brake fluid
comes in contact with your eyes, flush
your eyes with clean water for at least
15 minutes and get immediate medical
attention.
NOTICE
• Do not allow brake fluid to contact
the vehicle’s body paint, as paint
damage will result.
• Brake fluid, which has been exposed
to open air for an extended time should NEVER be used as its quality
cannot be guaranteed. It should be
disposed of properly.
• Do not use the wrong kind of brake
fluid. A few drops of mineral based
oil, such as engine oil, in your brake
system can damage brake system parts.
Information
Use only the specified brake fluid (refer to “Recommended Lubricants and
Capacities” in chapter 2).
BraKE fLUiD

08
8-41
Tire Replacement
Tread wear indicatorTread wear indicator
OLMB073027
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1.6 mm (2/32 inch) of tread left
on the tire. Replace the tire when this happens.
Do not wait for the tread surface to
become level with the tread wear
indicators before replacing the tire.
WARNING
To reduce the risk of DEATH or SERIOUS
INJURY: • Replace tires that are worn, show
uneven wear, or are damaged.
Worn tires can cause loss of braking
effectiveness, steering control, and
traction.
• Always replace tires with the same
size as each tire that was originally
supplied with this vehicle. Using
tires and wheels other than the
recommended sizes could cause
unusual handling characteristics,
poor vehicle control, or negatively
affect your vehicle’s Anti-Lock Brake
System (ABS) resulting in a serious
accident. •
Tires degrade over time, even when
they are not being used. Regardless
of the remaining tread, HYUNDAI
recommends that tires be replaced
after six (6) years of normal service.
• When replacing tires, it is
recommended to replace the two
front or two rear tires as a pair.
Replacing just one tire can seriously
affect your vehicle’s handling. If
only replacing one pair of tires, it is
recommended to install the pair of
new tires on the rear axle.
• Heat caused by hot climates or
frequent high loading conditions can
accelerate the aging process. Failure
to follow this warning may cause
sudden tire failure, which could lead
to a loss of vehicle control resulting
in an accident.
Compact spare tire replacement
A compact spare tire has a shorter
tread life than a regular size tire.
Replace it when you can see the tread
wear indicator bars on the tire. The
replacement compact spare tire should
be the same size and design tire as the
one provided with your new vehicle
and should be mounted on the same
compact spare tire wheel. The compact
spare tire is not designed to be mounted
on a regular size wheel, and the compact
spare tire wheel is not designed for
mounting a regular size tire.
WARNING
The original tire should be repaired or
replaced as soon as possible to avoid
failure of the spare and loss of vehicle
control resulting in an accident. The
compact spare tire is for emergency
use only. Do not operate your vehicle
over 80 km/h (50 mph) when using the
compact spare tire.