Brake Hyundai Terracan 2004 Repair Manual

CONTROLS AND EQUIPMENT1- 43
B270A01A-EAT BRAKE PAD WEAR WARNING SOUND (Not all models) The front disc brake pads have wear indicators
that should make a high-pitched squealing or scraping noise when new pads are needed.The sound may come and go or be heard all thetime when the vehicle is moving. It may also beheard when the brake pedal is pushed downfirmly. Excessive rotor damage will result if theworn pads are not replaced. See your Hyundaidealer immediately. NOTE: If the engine were not started within 2 sec-
onds after the preheating is completed, turn the ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again.
it to a complete stop in a safe location off theroadway.
After starting the engine, do not drive the vehi-
cle until the vacuum level is above 275 mmHgbelow atmosphere and warning light has turnedoff. If further trouble is experienced, the vehicleshould not be driven at all but taken to a dealerby a professional towing service. B265C02HP-EAT
Diesel Preheat Indication Light-amber
The indication light illuminates amber when the ignition switch is placed at the "ON" position.The engine can be started after the preheatindication light goes off. The illuminating timevaries with the water temperature.
B265A01B-EAT Fuel Filter Warning Light(Diesel Engine)
This light illuminates when the ignition switch is set to the "ON" position and goes off after theengine has started. If it lights up whilst theengine is running, it indicates that water hasaccumulated inside the fuel filter. If this hap-pens, remove the water from the fuel filter. (Refer to "Owner Maintenance") B265B01HP-GAT Brake Vacuum Warning Light(Diesel Engine)
WARNING:
If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in serious injury or death.
The brake vacuum warning light should come onwhen the vacuum level in brake booster de-scends to about 275 mmHg or below. The brakesystem is designed to stop the vehicle withreserve assist if brake pedal is held down. Thisreserve is greatly reduced each time you releasethe brake. Without vacuum assist your vehiclecan still be stopped by pushing much harder onbrake pedal, however the stopping distance maybe much longer. If the light comes on at anyother time, you should slow the vehicle and bring
Water temperature (°F)(°C)
Below -22(-30)
-13(-25)-4(-20)
5(-15)
14(-10) 23(-5)32(0)
68(20) Illuminating time
(sec.)
26 201510
5.53.5 20

CONTROLS AND EQUIPMENT1- 59
B520B01O-EAT DAY/NIGHT INSIDE REARVIEW MIR- ROR (Electric type) (Not all models) The electric type day/night inside rearview mir-
ror controls automatically the glare of head- lights of the car behind you. Adjust the rearviewmirror to the desired position.
SB370A1-E INTERIOR REARVIEW MIRROR The interior mirror is of the day/night type to
enable the glare of headlights from following vehicles to be eliminated during night time driv-ing.
The tab located at the bottom of the mirror
should be set to the position nearest thewindscreen for normal day time driving, andflipped towards the rear of the vehicle to elimi-nate glare during night time driving. To adjustthe field of vision, the mirror may be moved byhand upon the mounting. NOTE: The mirror should always be adjusted prior tosetting the vehicle in motion.
B520A01HPB520B01HP
SB380A1-E PARKING BRAKE The parking brake must always be set when the
vehicle is to be left unattended. When the park- ing brake is applied, and the ignition key is atthe "ON" position, the parking brake warninglight will be illuminated. Before driving the ve-hicle, the parking brake must be fully releasedand the warning light extinguished.
o To set the parking brake, apply the foot brake and pull the parking brake lever up. Release the button when the brake is fullyapplied.
o To release the parking brake, apply the foot brake and pull up the parking brake leverslightly. Depress the button and lower thelever.
B530A01HP.DAG

CONTROLS AND EQUIPMENT
1- 62
WARNING: Fuel vapors are dangerous. Before refuel-
ing, always stop the engine and never allowsparks or open flames near the filler area. Ifyou need to replace the filler cap, use agenuine Hyundai replacement part.
If you open the fuel filler cap during high
ambient temperatures, a slight "pressuresound" may be heard. This is normal andnot a cause for concern.
Whenever you open the fuel filler cap, turn
it slowly.
The fuel-filler flap may be opened from insidethe vehicle by pulling up on the fuel-filler flapopener located below the left of the driver's sidecrash pad. NOTE: If the fuel-filler flap will not open because ice has formed around it, tap lightly or pushon it to break the ice and release it. Do notlever the flap. If necessary, spray around theflap with an approved de-icer fluid (do notuse radiator anti-freeze) or move the vehicleto a warm place and allow the ice to melt.
HPB360A1-E REMOTE FUEL-FILLER FLAP RELEASE
B560A01HP.DAG
In addition to the lower-mounted rear stoplights on either side of the car, the high mounted rearstoplight in the centre of the rear window alsolights when the brakes are applied.
B550A01A-EAT HIGH-MOUNTED REAR STOP LIGHT (Not all models)B550A01HP
B560A02HP

CONTROLS AND EQUIPMENT
1- 66 B660A01S-EAT CRUISE CONTROL (Not all models)
B660C02L-AATTo Cancel the Cruise Speed
B660B02L-EATTo Set the Cruise Speed
The cruise control system provides a constant
speed hold function which may be determined at will. The system is most suited to use duringfreeway/motorway driving where constant speedmotoring at speeds in excess of 25 m.p.h. maybe undertaken.
B660A01HP.DAG
1. Push in the cruise control main switch. This turns the system on.
2. Accelerate to desired cruising speed above 25 mph (40 km/h).
3. Push the control switch "SET" (COAST) position. The "CRUISE" indicator light in the instrument cluster will illuminate after youhave set the vehicle speed at the desiredspeed.
4. Remove your foot from the accelerator pedal and the desired speed will automatically bemaintained.
5. To increase speed, depress the accelerator pedal enough for the vehicle to exceed thepreset speed. When you remove your footfrom the accelerator pedal, the vehicle willreturn to the speed you have set.
B660B01HP
NOTE: If the vehicle speed decreases more than 9mph (15 km/h) below the set speed or de-creases below 25 mph (40 km/h), the cruisecontrol system will automatically cancel theset speed.
To disengage the cruise control system,pushthe control switch "CANCEL". Additionally, the following actions will disen- gage the system:
o Push the control switch "CANCEL".
o Depress the brake pedal.
o Depress the clutch pedal (Manual transmission).
o Shift the selector lever in "P" or "N" position (Automatic transmission).
B660C01HP

CONTROLS AND EQUIPMENT1- 67
WARNING:
o Keep the main switch off when not using
the cruise control.Use the cruise control system only when traveling on open highways in goodweather.
o Do not use the cruise control when it may not be safe to keep the car at aconstant speed, for instance, driving inheavy or varying traffic, or on slippery(rainy, icy or snow-covered) or windingroads or over 6% up-hill or down-hillroads.
o Pay particular attention to the driving conditions whenever using the cruisecontrol system.
o During cruise-speed driving with manual transmission vehicle, do not shift intoneutral without depressing the clutchpedal, since the engine will be overrevved.If this happens, depress the clutch pedalor release the main switch.
o During normal cruise control operation, when the set button is activated or reac-tivated after applying the brakes, thecruise control will energize after approxi-mately 3 seconds. This delay is normal.
B660E01L-EAT To Reset at a Faster Speed
1. Push the control switch "RESUME (ACCEL)"
2. Accelerate to desired speed. Whilst the con- trol switch is held, the vehicle will gradually gain speed.
B660D01L-AAT To Resume the Preset Speed
The vehicle will automatically resume the speed
set prior to cancellation when you push the control switch "RESUME (ACCEL)" (when trav-elling above 25 mph).
B660D01HP
B660F01L-EAT To Reset at a Slower Speed
B660B01HP
1. Push the control button "SET (COAST)". The vehicle will decelerate.
2. When the desired speed is obtained, re- lease the control button. Whilst the control switch is pushed, the vehicle speed willgradually decrease.
o Decrease the vehicle speed lower than
memory speed by 9 mph (15 km/h).
o Decrease the vehicle speed approximately to less than 25 mph (40 km/h).
o Release the main switch.

DRIVING YOUR HYUNDAI
2- 2 C020A01A-EAT
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tyres, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in their proper positions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON" check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position. C030A01HP-EAT COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transmission, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transmis- sion, place the shift lever in "P" (park).
o To start the engine, insert the ignition key and turn it to the "START" position. Releaseit as soon as the engine starts. Do not holdthe key in the "START" position for morethat 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" position(Automatic Transmission). SC050A1-E
KEY POSITIONS WARNING:
The engine must never be turned off and the key removed from the ignition key cylinderwhilst the vehicle is in motion since thesteering lock will operate and control of thevehicle will be lost.
C040A01E
LOCK
ACC
ON
START
WARNING: (Diesel only) To ensure that sufficient vacuum exists with-
in the brake system during cold weatherstart-up conditions, it is necessary to runthe engine at idle after starting according tothe following table.
Ambient temp.
Above 5°F (-15°C) Below 5°F (-15°C)Warm up time
3 min. or longer 6 min. or longer After starting the engine, do not drive the vehicle until the brake vacuum warning lighthas turned off. Failure to carry out the above procedure may result in the need to apply greater pedalpressure in order to effect the necessarybraking effort.

DRIVING YOUR HYUNDAI
2- 4 low the engine to idle for 20 seconds or so before driving the vehicle. CAUTION: Do not leave the vehicle unattended whilst idling. Never allow the vehicle to idle orwarm up in a confined space (ie garage)longer than is necessary to move the vehi-cle into an open area.
HPC060A1-E
STARTING THE ENGINE
1. Ensure that the transmission is in neutral and that the clutch pedal is held depressed (manual transmission) or the transmissionselector is at the "P" position (automatictransmission vehicle).
2. Turn the ignition key to and hold at the "Start" position until the engine starts. Whenthe engine has started, release the key.
NOTE: Do not operate the starter for more than 15
seconds continuously or continue to oper- ate the starter after the engine has started toavoid damaging the starter motor. If theengine makes a false start, allow it and thestarter motor to come to rest before at-tempting to start the engine again. Neverattempt to start the engine with the trans-mission in gear. Do not depress the accel-erator pedal whilst starting the engine. Al-
C050A01E
C050B01HP-EAT
Starting Procedure
1. Insert key, and fasten the seat belt.
2. Apply the parking brake.
3. If your Hyundai is equipped with a manual transmission, place the shift lever in neutral and depress the clutch pedal fully. If yourHyundai has an automatic transmission,place the shift lever in "P" (park).
4. On vehicles equipped with the diesel pre- heat indication lamp, turn the ignition key tothe "ON" position. The diesel-preheat indi-cation lamp will first illuminate in amber, andthen after a short time, the amber illumina-tion will go off, indicating that preheating iscompleted.C050B01HP
Amber lamp OFF
Amber lamp ON
NOTE: If the engine were not started within 2 sec- onds after the preheating is completed, turnthe ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again. WARNING: Be sure that the clutch is fully depressed when starting a manual tranmission vehicle.Otherwise there is the potential to cause damage to the vehicle or injury to someone inside or outside the vehicle as a result ofthe forward or backward movement of thevehicle that will occur if the clutch is notdepressed when the vehicle is started.
5. Turn the ignition key to the "Start" position and release it when the engine starts.

DRIVING YOUR HYUNDAI
2- 6
o Ensure that the engine is not over-revved
by upshifting before the tachometer needle enters the red zone.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encoun- tered, increased caution should be exer-cised when gear changing, braking oraccelerating. Abrupt changes in speedmay cause a loss of traction or control ofthe vehicle.
o During cold weather, shifting may be dif- ficult until the transmission lubricant haswarmed up. This is normal and not harm-ful to the transmission.
o If you've come to a complete stop and it's hard to shift into 1 st
or R(Reverse), put
the shift lever in N(Neutral) position andrelease the clutch. Press the clutch pedalback down, and then shift into 1 st
or
R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in pre-mature wear of the transmission shiftforks. C070B01A-EAT
Using the Clutch
The clutch should be pressed all the way to the
floor before shifting, then released slowly. Theclutch pedal should aways be used after fullyreturning to the original position. Do not restyour foot on the clutch pedal whilst driving. Thiscan cause unnecessary wear.
Do not partially engage the clutch to hold the
car on an incline. This causes unnecessarywear. Use the parking brake to hold the car onan incline. Do not operate the clutch pedalrapidly and repeatedly.
The shift points as shown above are recom-
mended for optimum fuel economy and per-formance. C070E03A-EAT
RECOMMENDED SHIFT POINTS
Shift
from-to
1-2 2-33-4 4-5 Recommended
mph (km/h)
15 (20)25 (40) 35 (55)45 (75)
The highly efficient Hyundai automatic trans- mission has four forward speeds and one re-verse speed. It has a conventional shift patternas shown in the illustration. At night, with the side lights or headlights switched on, the appropriate symbol on thequadrant will be illuminated according to therange selected. CAUTION: Never shift into "R" or "P" position whilst the vehicle is moving. NOTE: Depress the brake pedal and push the button when shifting. Push the button when shifting. The selector lever can be shifted freely.
C090A01HP-EAT
AUTOMATIC TRANSMISSION (Not all models)
C090A01HP.DAG

DRIVING YOUR HYUNDAI 2- 7
DC110D1-E
o N (Neutral):
With the selector in this position, no gear is
selected and no drive is transmitted from the engine. The engine may be started with theselector in this position.
CAUTION: Do not coast with the selector at the "N"
position.
DC110C1-E
o R (Reverse):
With the selector in this position, reverse gear
will be engaged. The engine may not be started with the selector in this position.
CAUTION:The selector must NEVER be shifted to the
"R" position whilst the vehicle is in motion. HPC090A1-E
SELECTOR POSITIONS o P (Park): With the selector in this position, no drive is
transmitted from the engine and the transmis- sion output and therefore the front wheels locked.The engine may be started with the selector inthis position.
CAUTION:The selector must NEVER be shifted to the
"P" position whilst the vehicle is in motion,otherwise serious transmission damage willresult. C090E01O-AAT
o D(Drive): Use for normal driving. The transmission will
automatically shift through a four gear sequence.
For optimum fuel economy, accelerate gradu-ally. The transmission will automatically shift tothe second, third and overdrive gears.
C090H01A-EAT
NOTE:
o The brake pedal should be depressed when shifting from NEUTRAL to a for- ward or reverse gear.
o The brake pedal fully depressed in order to move the shift lever from the "P"(Park) position to any of the other posi-tions.
o It is always possible to shift from "R", "N", "D", "2", "L" positions to "P" posi-tion.
DC110F1-E
o 2 (Second Gear):
With the selector in this position, first gear will
be engaged from rest. The transmission willupshift to second gear depending upon thevehicle speed and throttle position. No upshiftto third or fourth will occur. The engine may notbe started with the selector in this position.
CAUTION: Do not move the selector to the 2 position
when the vehicle speed is in excess of 60 m.p.h. DC110G2-E
o L (Low Gear):
With the selector in this position, first gear will
be engaged from rest. No upshift will occurregardless of vehicle speed and throttle open-ing. The engine may not be started with theselector in this position.
CAUTION: Do not move the selector to the L position
when the vehicle speed is in excess of 50 m.p.h.

DRIVING YOUR HYUNDAI
2- 8
HPC120D1-E General Operating Instructions
o The button in the selector handle must be depressed before the selector can be moved.
o The engine may only be started when the selector is at position "P" or "N".
o Ensure that the footbrake is firmly applied when shifting from "P" or "N" to "D", "2" or "L" and vice versa.
o Always engage the parking brake when the vehicle is unattended, never use the "P"position in place of the parking brake.
o Under normal circumstances, the selector should be placed in the "D" position and thetransmission allowed to select the most idealratio for the circumstances. In this positionmaximum fuel economy will be achieved.
o When descending steep gradients where engine braking is required, the selectorshould be placed at the "2" or "L" positiondepending upon the vehicle speed.
o When ascending steep gradients and using large throttle openings, the transmission mayrepeatedly change between two adjacentratios. This is a normal characteristic andmay be prevented by selecting "2" or "L"depending upon the vehicle speed.
o Never move the selector to or from the "P" or "N" position with the accelerator de-pressed.
o Only with the brake pedal fully depressed, the shift lever is shifted from "P" (parking)position to other position. (Not all models)
C090I01E-EAT
CAUTION:
o Shift into "R" and "P" only when the vehicle has completely stopped.
o Do not accelerate the engine in reverse or any of the forward positions with the brakes applied.
o Always apply the footbrake when shift- ing from "P" or "N", to "R", "D", "2" or"L" position.
o Do not use the "P" (Park) position in place of the parking brake. Always setthe parking brake, shift the transmissioninto "P" (Park) and turn off the ignitionwhen you leave the vehicle, even mo-mentarily. Never leave the vehicle unat-tended whilst the engine is running.
o Check the automatic transmission fluid level regularly, and add fluid as neces-sary. SC130A1-E OVERDRIVE SWITCH
The overdrive switch prevents the transmission upshifting higher than third gear when the switchis turned "OFF". The transmission will startfrom rest in first gear and upshift to second andthird gear depending upon the roadspeed andthrottle opening but will not upshift to fourthgear. When the overdrive switch is turned "ON",the transmission will start from rest in first gearand will upshift, depending upon roadspeed andthrottle opening to second, third and fourthgear. Therefore, when the overdrive switch isturned "OFF", the transmission performs as athree speed unit and the overdrive warning lightlocated in the instrument cluster will be illumi-nated. When the overdrive switch is turned"ON", the transmission functions as a fullyautomatic four speed unit with the maximumfuel economy potential of the vehicle beingrealized.
C090J01HP.DAG