cooling HYUNDAI VELOSTER 2011 User Guide

Maintenance
10 7
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
90,000km (60,000 miles)/36months
❑ Inspect air cleaner filter
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect drive belts *
1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect valve clearance *
6
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *2 *3 *4
(Continued)
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace spark plugs (MPI engine)
❑ Replace engine oil and engine oil filter *
2*3*4
(Replace every 30,000km (20,000 miles) or 12 months)
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711
Maintenance
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
120,000km (80,000 miles)/48months
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect double clutch transmission fluid (if equipped) *
9
❑ Inspect drive belts *1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect Fuel filter *
7
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *
9
❑ Inspect parking brake
(Continued)
(Continued)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
❑ Replace spark plugs (MPI engine)
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Maintenance
12 7
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
150,000km (100,000 miles)/60months
❑ Inspect air cleaner filter
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect drive belts *
1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
180,000km (120,000 miles)/72months
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect double clutch transmission fluid (if equipped) *
9
❑ Inspect drive belts *1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect Fuel filter *
7
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *
9
❑ Inspect parking brake
(Continued)
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713
Maintenance
210,000km (140,000 miles)/84months
❑ Inspect air cleaner filter
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect drive belts *
1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Replace climate control air filter (if equipped)
❑ Replace engine coolant *
8
(At first, replace at 210,000km(130,000 miles) or 120
months : After that, inspect every 30,000km (20,000 miles)
or 24 months)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
(Continued)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect valve clearance *6
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
❑ Replace spark plugs (GDI/MPI engine)
(Replace every 180,000 km or 120 months-GDI)
(Replace every 60,000 km or 48 months-MPI)
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Maintenance
14 7
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
(Continued)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
❑ Replace spark plugs (GDI/MPI engine)
(Replace every 180,000 km or 120 months-GDI)
(Replace every 60,000 km or 48 months-MPI)
❑ Replace engine coolant *
8
(At first, replace at 210,000km(130,000 miles) or 120
months : After that, inspect every 30,000km (20,000 miles)
or 24 months)
240,000km (160,000 miles)/96months
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect double clutch transmission fluid (if equipped) *
9
❑ Inspect drive belts *1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect Fuel filter *
7
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *
9
❑ Inspect parking brake
(Continued)
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721
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
60,000 km (40,000 miles) or 48months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid (if equipped)
❑ Inspect vapor hose and fuel filler cap (Gasoline)
(Continued)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Replace fuel filter (Gasoline) *6
❑ Replace fuel tank air filter (if equipped)
❑ Replace spark plugs (MPI) *4
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
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723
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) *6
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect fuel tank air filter (if equipped)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
(Continued)
(Continued)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect valve clearance *6
(Every 90,000 km (55,900 miles) or 48 months *5)
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725
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
120,000 km (80,000 miles) or 96months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid (if equipped)
❑ Inspect vapor hose and fuel filler cap (Gasoline)
(Continued)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace fuel filter (Gasoline) *6
❑ Replace fuel tank air filter (if equipped)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Replace spark plugs
(Every 60,000 km (40,000 miles) *4)
❑ Replace coolant *8
(At first, 210,000 km (120,000 miles) or 120months
after that, every 30,000 km (20,000 miles) or 24months *5)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
✽NOTICE
In case of GDI engine, replace the spark plug*4at 160,000 km
(100,000 miles) or 120months.
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729
Maintenance
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range.
Valve clearance (if equipped)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance schedule.
Double clutch transmission
(if equipped)
Inspect the double clutch transmission
fluid according to the maintenance
schedule.
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733
Maintenance
Changing the engine oil and filter
Have the engine oil and filter changed by
an authorized HYUNDAI dealer accord-
ing to the Maintenance Schedule at the
beginning of this section.The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level at least once a year, at the
beginning of the winter season, and
before traveling to a colder climate.
Checking the coolant level
WARNING
Used engine oil may cause skin irri-
tation or cancer if left in contact
with the skin for prolonged periods
of time. Used engine oil contains
chemicals that have caused cancer
in laboratory animals. Always pro-
tect your skin by washing your
hands thoroughly with soap and
warm water as soon as possible
after handling used oil.
ENGINE COOLANT
WARNING
Removing radiator
cap
• Never attempt to remove the radi-
ator cap while the engine is oper-
ating or hot. Doing so might lead
to cooling system and engine
damage and could result in seri-
ous personal injury from escap-
ing hot coolant or steam.
• Turn the engine off and wait until
it cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the cap,
using a thick towel, and continue
turning counterclockwise to
remove it.
(Continued)
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