INFINITI FX35 2004 Service Manual

SRS-50
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Revision: 2004 November 2004 FX35/FX45
Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)
*: If this lamp glows red, the tool is connected to the battery incorrectly. Reverse the connections and make sure the lamp glows green.
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)
Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the vehicle
interior.
Anchor air bag module bracket [SST: KV99105300 (J41246)] in a
vise secured to a firm foundation during deployment.
Deployment of Driver Air Bag Module (Outside of Vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure at right.
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] with air bag module attached, in a vise.
3. Using wire, secure air bag module to air bag module bracket
[SST: KV99105300 (J41246)] at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
4. Connect deployment tool adapter (SST: J38381-80) to air bag
module connector and deployment tool connector [SST:
KV9910400 (J38381)].
Switch operationLeft side lamp, green*
“AIR BAG CONNECTOR
VOLTAGE”Right side lamp, green*
“DEPLOYMENT TOOL
POWER”
OFF OFF ON
ON ON ON
SRS232-C
PHIA0324E
PHIA0178E
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
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5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the driver air bag module, stand at least 5 m
(16 ft) away from the air bag module.
Deployment of Front Passenger Air Bag Module (Outside of Vehicle)
1. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
2. Match the hole in air bag module bracket (held in vise) and front
passenger air bag module and fix them with one bolt [M8 × 25 -
30 mm (0.98 - 1.18 in)].
3. Connect deployment tool [SST: KV99106400 (J38381)] and
deployment tool adapter (SST: J38381-65) to front passenger air
bag module connector.
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
SRS020-B
PHIA0355E
PHIA0312E
PHIA0313E

SRS-52
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Revision: 2004 November 2004 FX35/FX45
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:

When deploying the front passenger air bag module, do not
stand on the deploying side.

Stand at least 5 m (16 ft) away from the air bag module.
Deployment of Front Side Air Bag Module (Outside of Vehicle)
1. Make 6.5 mm (0.256 in) diameter holes in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure.
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
3. Insert the stud bolts of side air bag module into the two holes in
air bag module bracket (held in vise) and fix them with two M6
nuts.
CAUTION:
Side air bag module should be secured to air bag module
bracket [SST: KV99105300 (J41246)] in a vise with stud bolt
side facing down.
4. Connect deployment tool adapter [SST: KV99108300 (J38381-
35)] and deployment tool [SST: KV99106400 (J38381)] on side
air bag module.
SRS020-B
PHIA0323E
SHIA0197E
PHIA0107E

DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
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5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the front side air bag module, stand at
least 5 m (16 ft) away from the air bag module.
Deployment of Side Curtain Air Bag Module (Outside of Vehicle)
1. Cut the inflator from side curtain air bag module.
2. Connect deployment tool [SST: KV99106400 (J38381)] and
deployment tool adapter yellow connector (SST: J38381-80) to
the inflator.
3. Put the inflator connected with the deployment tool [SST:
KV99106400 (J38381)] into a tire without a wheel.
PHIA0697E
PHIA0311E
PHIA0310E
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SRS-54
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Revision: 2004 November 2004 FX35/FX45
4. Put the tire with the inflator onto another tire without wheel. Add
an additional tire without a wheel and then a tire mounted on a
wheel on top.
CAUTION:
Tie all tires together with a strap in order keep them stand-
ing.
5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and the air bag module will deploy.
CAUTION:
When deploying the side curtain air bag module, stand at least 5 m (16 ft) away from the side cur-
tain air bag module.
DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)
1. Firmly grip pre-tensioner in a vise and cut off the webbing.
2. Connect deployment tool [SST: KV99106400 (J38381)] and
deployment tool adapter (SST: J38381-80) yellow connector to
front seat belt pre-tensioner.
3. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
4. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”, will
illuminate and the seat belt pre-tensioner will deploy.
CAUTION:
When deploying the front seat belt pre-tensioner, stand at
least 5 m (16 ft) away from the seat belt pre-tensioner.
WHIA0048E
WHIA0034E
PHIA0221E
SRS242

DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
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DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN
VEHICLE
When disposing of a vehicle, deploy air bag module and seat belt pre-tensioners while they are mounted in
vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner, ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag module and seat belt pre-tensioner connector.
3. Connect deployment tool [SST: KV99106400 (J38381)] to air bag module.
For front passenger air bag module, attach deployment tool adapter (SST: J38381-65) to the tool connec-
tor. For side air bag module, attach deployment tool adapter [SST: KV99108300 (J38381-35)]. For driver
air bag module, side curtain air bag module and seat belt pre-tensioner, attach deployment tool adapter
(SST: J38381-80).
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one air bag module or seat belt pre-tensioner
at a time.
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module and
seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a plastic bag
before disposal.
CAUTION:

Never apply water to a deployed air bag module or seat belt
pre-tensioner.

Be sure to wear gloves when handling a deployed air bag
module or seat belt pre-tensioner.

No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates the throat and can cause choking.

Do not disassemble air bag module and seat belt pre-ten-
sioner.

Air bag module and seat belt pre-tensioner cannot be
reused.

Wash your hands clean after finishing work.
SRS006-C
SBF276H

SRS-56
COLLISION DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
COLLISION DIAGNOSISPFP:00015
For Frontal CollisionAHS000I6
To repair the SRS, perform the following steps.
When SRS (except the front side air bag and side curtain air bag modules) is activated in a collision:
1. Replace the diagnosis sensor unit.
2. Remove the air bag modules (except the front side air bag modules and side curtain air bag modules),
crash zone sensor assembly, bracket and seat belt pre-tensioner assemblies.
3. Check the SRS components using the table below:
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
4. Install new air bag modules (except the front side air bag modules and side curtain air bag modules) crash
zone sensor assembly, bracket and seat belt pre-tensioner assemblies.
5. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
When SRS is not activated in a collision:
1. Check the SRS components using the table below:
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
When only one front air bag module is activated in a collision:
1. Replace the following components:
–Diagnosis sensor unit
–Crash zone sensor
–Activated front air bag and seat belt pre-tensioner.
2. Check the other SRS components using the table below. (Refer to “SRS is NOT activated”.)
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
3. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
Only one front air bag may inflate a crash, depending on the crash severity and whether the front occupants
are belted or unbelted. This does not indicate improper performance of the system. Perform self-diagnosis to
make sure the entire SRS operates properly.
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated
Air bag module
(driver or front pas-
senger air bag mod-
ule)REPLACE
Install with new bolts.1. Remove air bag module. Check harness cover and connectors for damage, termi-
nals for deformities, and harness for binding.
2.
–Install driver air bag module into the steering wheel to check fit and alignment with
the wheel.
–Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3. No damage found, reinstall with new bolts.
4. If damaged—REPLACE air bag modules with new special bolts.
Air bag must be deployed before disposal.
Crash zone sensor REPLACE the crash
zone sensor and
bracket with new
nuts.1. Remove the crash zone sensor. Check harness connectors for damage, terminals
for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone
sensor and bracket.
3. Install the crash zone sensor to check fit.
4. No damage found, reinstall with new bolts.
5. If damaged—REPLACE the crash zone sensor and bracket with new nuts.

COLLISION DIAGNOSIS
SRS-57
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Revision: 2004 November 2004 FX35/FX45
For Side CollisionAHS000I7
WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION:
1. Replace the following components:
–All parts of front seatback (including front seatback frame) with front side air bag module (on the side on
which front side air bag is activated)
–Curtain air bag module (on the side on which side curtain air bag is activated)
–Diagnosis sensor unit
–Satellite sensor (on the side on which side air bag and side curtain air bag are activated)
2. Check the SRS components and the related parts using the following table.
–Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" . Ensure entire SRS operates properly.
Seat belt pre-ten-
sioner assembliesREPLACE
Install seat belt pre-
tensioner with new
bolts.1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall seat belt pre-tensioner assembly with new bolts.
6. If damaged—REPLACE seat belt pre-tensioners with new bolts.
Seat belt pre-tensioners must be deployed before disposal.
Diagnosis sensor unit REPLACE
Install with new bolts.1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new bolts and ground bolt.
4. If damaged—REPLACE diagnosis sensor unit with new bolts and ground bolt.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall with nut.
6. If damaged—REPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall with screws.
5. If damaged—REPLACE.
Harness and connec-
tors1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE damaged section of harness. Do not repair, splice or modify any SRS harness.
Instrument panel 1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel with bolts. Part SRS is activated SRS is NOT activated

SRS-58
COLLISION DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION:
1. Check the SRS components and the related parts using the following table.
–Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" . Ensure entire SRS operates properly.
SRS INSPECTION (FOR SIDE COLLISION)
PartFront side air bag and
side curtain air bag
are activatedFront side air bag and side curtain air bag are NOT activated
LH or RH side curtain
air bag moduleReplace the side cur-
tain air bag module.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)1. Check for visible signs of damage (dents, tears, deformation) of the center pillar on
the collision side.
2. If damaged—Remove the side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the LH or RH side curtain air bag
module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the LH or RH side curtain air bag module with new
bolts.
6. If damaged—REPLACE the LH or RH side curtain air bag module with new bolts.
Air bag must be deployed before disposal.
Front LH or RH side
air bag moduleREPLACE all parts of
seatback with
deployed front side
air bag module.1. Check for visible signs of damage (dents, tears, deformation) of the seatback on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front seatback assembly.
Air bag must be deployed before disposal.
LH or RH side air bag
(Satellite) sensorREPLACE the side
air bag (Satellite) sen-
sor on the collision
side with new nuts.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)1. Remove the LH or RH side air bag (Satellite) sensor on the collision side. Check
harness connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the LH or RH
side air bag (Satellite) sensor.
3. Install the LH or RH side air bag (Satellite) sensor to check fit.
4. If no damage is found, reinstall the LH or RH side sir bag (Satellite) sensor with
new nuts.
5. If damaged—REPLACE the LH or RH side air bag (Satellite) sensor with new nuts.
Diagnosis sensor unit REPLACE the diag-
nosis sensor unit with
the new bolts.1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new bolts and ground
bolt.
4. If damaged—REPLACE the diagnosis sensor unit with new bolts and ground bolt.
Seat belt pre-ten-
sioner assembly1. Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly,
–Check for deformities of the center pillar inner.
–If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly on the collision side. Check harness cover and connectors
for damage, terminals for deformities, and harness for binding.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall the seat belt pre-tensioner assembly.
6. If damaged—REPLACE the seat belt pre-tensioner assembly with new bolts.
The seat belt pre-tensioner assembly must be deployed before disposal.

COLLISION DIAGNOSIS
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Seat with front side
air bagREPLACE all parts of
front seatback
(including front seat-
back frame)1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and
deformities.
–Harness, connectors and terminals
–Frame and recliner (for front and rear seat), and also adjuster and slides (for front
seat)
3. If no damage is found, reinstall the seat.
4. If damaged—REPLACE the damaged seat parts using new bolts.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation).
2. If damaged—REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side.
2. If damaged—REPLACE the damaged trim parts. PartFront side air bag and
side curtain air bag
are activatedFront side air bag and side curtain air bag are NOT activated