radiator INFINITI FX35 2004 Manual PDF

EC-1144
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2004 November 2004 FX35/FX45
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1147,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1147,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-1147, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1147,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1147,
"Diagnostic Procedure" .
3. Disconnect engine coolant temperature sensor harness connec-
tor.
4. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates at higher
speed than low speed.
Be careful not to overheat engine.
6. If NG, go to EC-1147, "
Diagnostic Procedure" .
SEF621W
SEF646X
SEF621W
SEF882V

EC-1148
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2004 November 2004 FX35/FX45
4. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-36, "
LEAK
CHECK" .

Hose

Radiator

Water pump
5. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 6.
NG >> Replace radiator cap.
6. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-51, "
THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG
OK >> GO TO 7.
NG >> Replace thermostat
7. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-846, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace engine coolant temperature sensor.Testing pressure: 157 kPa (1.6 kg/cm
2 , 23 psi)
PBIC1528E
Radiator cap
relief pressure:59 - 98 kPa (0.6 - 1.0 kg/cm2 , 9 - 14
psi)
SLC755A
Valve opening
temperature:82°C (180°F) [standard]
Valve lift: More than 10.0 mm/95°C
(0.394 in/203°F)
SLC343

EC-1150
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2004 November 2004 FX35/FX45
4. CHECK COOLING FAN MOTOR GROUND CIRCUIT FOR OPEN OR SHORT
1. Check harness continuity between the following;
cooling fan motor terminal 3 and ground,
cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.
5. CHECK COOLING FAN MOTOR
Refer to EC-1151, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace cooling fan motor.
6. CHECK INTERMITTENT INCIDENT
Perform EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 12 Causes of OverheatingABS00CAW
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixtureMA-13
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckCO-36
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)CO-41
ON*25
Coolant leaks
Visual No leaksCO-36
ON*26
Thermostat
Touch the upper and
lower radiator hosesBoth hoses should be hotCO-51
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-1142
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4
when driving—

Coolant overflow to
reservoir tank
Visual No overflow during driving
and idlingCO-36
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in
reservoir tankCO-36

EI-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

EM-54
[VQ35DE]
FRONT TIMING CHAIN CASE
Revision: 2004 November 2004 FX35/FX45
FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationABS004X0
NOTE:

This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on vehicle.

When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in reverse order of removal. Refer to EM-
63, "TIMING CHAIN" .

Refer to EM-63, "TIMING CHAIN" for component parts location.
REMOVAL
1. Place vehicle onto lift.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
5. Remove front and rear engine undercover with power tool.
6. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
7. Drain engine oil from oil pan. Refer to LU-9, "
Changing Engine Oil" .
8. Remove engine harnesses.
9. Remove intake manifold collectors (upper and lower) with power tool. Refer to EM-19, "
INTAKE MANI-
FOLD COLLECTOR" .
10. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-31, "
POWER STEERING OIL PUMP" .
11. Remove power steering oil pump bracket. Refer to PS-31, "
POWER STEERING OIL PUMP" .
12. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
13. Remove water bypass hose, water hose clamp and idler pulley bracket and alternator and power steering
oil pump and A/C compressor belt tensioner from front timing chain case.
14. Remove right and left intake valve timing control covers with
power tool.

Loosen bolts in reverse order as shown in the figure.

U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J - 3 7 2 2 8 ) ] o r a n e q u i v a l e n t
tool to cut liquid gasket for removal.
CAUTION:
Shaft is internally jointed with intake camshaft sprocket
center hole. When removing, keep it horizontal until it is
completely disconnected.
15. Remove collared O-rings from front timing chain case (left and
right side).
16. Remove right and left rocker covers. Refer to EM-51, "
ROCKER COVER" .
NOTE:
When secondary timing chain is not removed/installed, this step is not required.
SEM728G
PBIC2045E

EM-64
[VQ35DE]
TIMING CHAIN
Revision: 2004 November 2004 FX35/FX45
NOTE:

This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.

To remove/install front timing chain case, timing chain, and its related parts without removing oil pan
(upper), refer to EM-54, "
FRONT TIMING CHAIN CASE" .
REMOVAL
1. Place vehicle onto lift.
2. Remove front tire.
3. Disconnect negative battery terminal.
4. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
5. Remove air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
6. Remove front and rear engine undercover with power tool.
7. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
8. Drain engine oil from oil pan. Refer to LU-9, "
Changing Engine Oil" .
9. Remove engine harnesses.
10. Remove intake manifold collectors (upper and lower) with power tool. Refer to EM-19, "
INTAKE MANI-
FOLD COLLECTOR" .
11. Remove radiator cooling fan assembly. Refer to CO-21, "
COOLING FAN" .
12. Remove A/C compressor from bracket with piping connected, and temporarily secure it aside. Refer to
ATC-139, "
Components" .
13. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-31, "
POWER STEERING OIL PUMP" .
14. Remove power steering oil pump bracket. Refer to PS-31, "
POWER STEERING OIL PUMP" .
15. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
16. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
17. Remove right and left intake valve timing control covers with
power tool.

Loosen bolts in reverse order as shown in the figure.

U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J - 3 7 2 2 8 ) ] o r a n e q u i v a l e n t
tool to cut liquid gasket for removal.
CAUTION:
Shaft is internally jointed with intake camshaft sprocket
center hole. When removing, keep it horizontal until it is
completely disconnected.
1. Timing chain tensioner (secondary) 2. Internal chain guide 3. Timing chain tensioner (secondary)
4. Camshaft sprocket (EXH) 5. Timing chain (secondary) 6. Timing chain (primary)
7. Camshaft sprocket (INT) 8. Camshaft sprocket (EXH) 9. Timing chain (secondary)
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Idler pulley bracket 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)
SEM728G

ENGINE ASSEMBLY
EM-111
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2004 November 2004 FX35/FX45
REMOVAL
Outline
At first, remove engine and transmission assembly with suspension member downward. Then separate
engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-51, "FUEL PRESSURE RELEASE" .
2. Disconnect both battery terminals.
3. Remove engine cover (Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" ), battery cover and LH/RH
sides front tire.
4. Remove front and rear engine undercover and front cross bar with power tool.
5. Drain engine coolant from radiator drain plug. Refer to CO-11, "
Changing Engine Coolant" .
6. Remove cowl top cover RH. Refer to EI-24, "
COWL TOP" .
7. Remove air duct and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
8. Remove radiator upper and lower hoses. Refer to CO-14, "
RADIATOR" .
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding wire (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable at vehicle side and temporarily fasten it on engine.
4. Disconnect engine room harness connectors shown in the fig-
ure.
5. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose and EVAP hose.
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove power steering oil pump reservoir tank and piping from vehicle, and temporarily secure them on
engine. Refer to PS-31, "
POWER STEERING OIL PUMP" .
CAUTION:
When temporarily securing, keep them upright to avoid a fluid leak.
Passenger Room Side
1. Follow procedure below to disconnect engine room harness connectors at passenger room side, and tem-
porarily secure them on engine.
SBIA0472E

EM-116
[VQ35DE]
ENGINE ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
Preparation
1. Release fuel pressure. Refer to EC-51, "FUEL PRESSURE RELEASE" .
2. Disconnect both battery terminals.
3. Remove engine cover (Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" ), battery cover and LH/RH
sides front tire.
4. Remove front and rear engine undercover and front cross bar with power tool.
5. Drain engine coolant from radiator drain plug. Refer to CO-11, "
Changing Engine Coolant" .
6. Remove cowl top cover RH. Refer to EI-24, "
COWL TOP" .
7. Remove air duct and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
8. Remove radiator upper and lower hoses. Refer to CO-14, "
RADIATOR" .
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding wire (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable at vehicle side and temporarily fasten it on engine.
4. Disconnect engine room harness connectors shown in the fig-
ure.
5. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose and EVAP hose.
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove power steering oil pump reservoir tank and piping from vehicle, and temporarily secure them on
engine. Refer to PS-31, "
POWER STEERING OIL PUMP" .
CAUTION:
When temporarily securing, keep them upright to avoid a fluid leak.
Passenger Room Side
1. Follow procedure below to disconnect engine room harness connectors at passenger room side, and tem-
porarily secure them on engine.
a. Remove passenger-side kicking plate, dash side finisher, and
glove box. Refer to EI-37, "
BODY SIDE TRIM" and IP-10,
"INSTRUMENT PANEL ASSEMBLY" .
b. Disconnect engine room harness connectors at unit sides ECM
and other.
c. Disengage intermediate fixing point. Pull out engine room har-
nesses to engine room side, and temporarily secure them on
engine.
CAUTION:

When pulling out harnesses, take care not to damage
harnesses and connectors.

After temporarily securing, cover connectors with vinyl or similar material to protect against for-
eign material adhesion.
SBIA0472E
SBIA0473E

EM-178
[VK45DE]
EXHAUST MANIFOLD AND THREE WAY CATALYST
Revision: 2004 November 2004 FX35/FX45
EXHAUST MANIFOLD AND THREE WAY CATALYSTPFP:14004
Removal and InstallationABS006ID
REMOVAL
WARNING:
Perform the work, when the exhaust and cooling system have completely cooled down.
1. Remove engine cover with power tool. Refer to EM-168, "
ENGINE ROOM COVER" .
2. Remove front and rear engine undercovers with power tool.
3. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator
assembly. Refer to EM-172, "
AIR CLEANER AND AIR DUCT" .
4. Remove front cross bar. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
5. Drain engine coolant from radiator. Refer to CO-36, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
6. Remove radiator. Refer to CO-39, "
RADIATOR" .
7. Remove drive belts. Refer to EM-169, "
DRIVE BELTS" .
8. Remove heated oxygen sensors as follows:
a. Disconnect harness connector of each heated oxygen sensors.
1. Heated oxygen sensor 1 (bank 2) 2. Exhaust manifold cover (right bank) 3. Exhaust manifold (right bank)
4. Gasket 5. Exhaust manifold (left bank) 6. Exhaust manifold cover (left bank)
7. Heated oxygen sensor 1 (bank 1) 8. Three way catalyst cover (right bank) 9. Three way catalyst (right bank)
10. Heated oxygen sensor 2 (bank 2) 11. Gasket 12. Three way catalyst cover (left bank)
13. Heated oxygen sensor 2 (bank 1) 14. Three way catalyst (left bank) 15. Mounting bracket
16. Mounting bracket
PBIC3503E

EM-222
[VK45DE]
OIL SEAL
Revision: 2004 November 2004 FX35/FX45
Removal and Installation of Front Oil SealABS006IN
REMOVAL
1. Remove the following parts:

Front engine undercover

Radiator; Refer to CO-39, "RADIATOR"

Drive belt; Refer to EM-169, "DRIVE BELTS" .

Cooling fan; Refer to CO-47, "COOLING FAN" .

Rear plate cover; Refer to EM-181, "OIL PAN AND OIL STRAINER" .
2. Set ring gear stopper (SST).
3. Loosen crankshaft pulley bolt, and then pull crankshaft pulley
with both hands to remove it.
CAUTION:

Do not remove crankshaft pulley bolt. Keep loosened
crankshaft pulley bolt in place to protect removed crank-
shaft pulley from dropping.

Do not remove balance weight (inner hexagon bolt) at the
front of crankshaft pulley.
4. Remove front oil seal using suitable tool.
CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply engine oil to both oil seal lip and dust seal lip.
2. Using suitable drift, press fit until the height of front oil seal is
level with the mounting surface.
PBIC1656E
SBIA0358E
SBIA0359E
Suitable drift
Outer diameter : 56 mm (2.20 in)
Inner diameter : 49 mm (1.93 in)
SBIA0359E