engine INFINITI FX35 2007 Service Manual

RADIATOR CO-43
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Revision: 2006 July 2007 FX35/FX45
11. Lift up and remove radiator.
CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-38, "
LEAK CHECK" .

Start and warm up engine. Visually Check if there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapNBS003KL

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.

Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.

Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester adapter
(SST) and the radiator cap tester (Commercial service tool),
apply engine coolant to the cap seal surface.

Replace radiator cap if there is an unusualness.
PBIC1536E
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2 , 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A

COOLING FAN CO-49
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Revision: 2006 July 2007 FX35/FX45
COOLING FANPFP:21140
Components (Crankshaft Driven type)NBS005RY
Removal and InstallationNBS003KO
REMOVAL
1. Remove air duct (inlet). Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-41, "
RADIATOR" .
4. Remove drive belts. Refer to EM-174, "
DRIVE BELTS" .
5. Remove fan coupling and cooling fan assembly. CAUTION:
Do not damage or scratch radiator core when removing.
6. Remove cooling fan from fan coupling.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.

If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
INSTALLATION
Note the following, install in the reverse order of removal.

Install cooling fan with its front mark “F” facing front of vehicle. Refer to CO-49, "Removal and Installation"
.
1. Cooling fan 2. Fan coupling 3. Fan and water pump pulley
4. Water pump
PBIC1537E
SLC072

CO-50
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COOLING FAN
Revision: 2006 July 2007 FX35/FX45
Components (Motor Driven Type)NBS005RZ
Removal and InstallationNBS003KP
REMOVAL
1. Remove front grille. Refer to EI-22, "FRONT GRILLE" .
2. Disconnect harness connector from fan motor.
3. Remove cooling fan assembly. CAUTION:
Do not damage or scratch A/C condenser when removed.
INSTALLATION
Install in the reverse order of removal.

Cooling fan is controlled by ECM. For details. Refer to EC-1173, "DTC P1217 ENGINE OVER TEMPER-
ATURE" .
Disassembly and Assembly (Motor Driven Type)NBS003KQ
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan grille.
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.

If anything is found, replace cooling fan.
ASSEMBLY
Assemble in the reverse order of disassembly.
1. Cooling fan 2. Fan grille 3. Fan motor
PBIC1666E

WATER PUMP CO-51
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Revision: 2006 July 2007 FX35/FX45
WAT E R P U MPPFP:21020
ComponentsNBS005S0
Removal and InstallationNBS003KR
CAUTION:

When removing water pump, be careful not to get engine coolant on drive belts.

Water pump can not be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301 (J33984-
A)].
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-38, "Chang-
ing Engine Coolant" and EM-249, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove following parts:

Engine front undercover

Air duct (inlet); Refer to EM-177, "AIR CLEANER AND AIR DUCT" .

Alternator, water pump and A/C compressor belt; Refer to EM-174, "DRIVE BELTS" .
3. Remove fan coupling with cooling fan, and then fan and water pump pulley.
4. Remove water pump.

Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Do not disassemble water pump.
1. Fan and water pump pulley 2. Water pump 3. Gasket
PBIC1538E

CO-52
[VK45DE]
WATER PUMP
Revision: 2006 July 2007 FX35/FX45
INSPECTION AFTER REMOVAL

Visually check that there is no significant dirt or rusting on water
pump body and vane.

Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.

If anything is found, replace water pump.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J–33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-38, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC1539E

CO-54
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THERMOSTAT AND WATER CONTROL VALVE
Revision: 2006 July 2007 FX35/FX45

Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS003KS
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-38, "Chang-
ing Engine Coolant" and EM-249, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove engine cover with power tool. Refer to EM-173, "
ENGINE ROOM COVER" .
3. Remove air duct (inlet). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect water suction hose from water inlet.
5. Remove water inlet and thermostat. CAUTION:
Do not disassemble thermostat.
6. Remove intake manifolds (upper and lower). Refer to EM-179, "
INTAKE MANIFOLD" .
7. Disconnect radiator hose (upper) and water hoses from thermostat housing.
8. Disconnect heater hoses from water outlet and heater pipe.
9. Remove thermostat housing, water outlet pipe, water connector, water control valve, water outlet and heater pipe.
CAUTION:
Do not disassemble water control valve.
INSPECTION AFTER REMOVAL

Make sure that valves both in thermostat and water control valve are completely closing at normal temper-
ature.

Place a thread so that it is caught in the valves of the thermostat
and water control valve. Immerse fully in a container filled with
water. Heat while stirring. (The example in the figure shows ther-
mostat.)

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the maximum valve lift.
NOTE:
The maximum valve lift standard temperature for water control
valve is the reference value.

After checking the maximum valve lift, lower the water tempera-
ture and check the valve closing temperature.
Standard values:

If the malfunctioning condition, when closing valve at normal temperature, or measured values are out of
the standard, replace thermostat and/or water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful not to spill engine coolant over engine room. Use rag to absorb engine coolant.
D. To heater core E. To cylinder head (left bank) F. To cylinder head (right bank)
G. To intake manifold adapter
SLC252B
Thermostat Water control valve
Valve opening temperature 80 - 84 °C (176 - 183 °F) 93.5 - 96.5 °C (200 - 206 °F)
Maximum valve lift More than 10 mm/ 95
°C
(0.39 in/ 203 °F) More than 8 mm/ 108
°C
(0.315 in/ 226 °F)
Valve closing temperature 77 °C (171 °F) 90 °C (194 °F)

THERMOSTAT AND WATER CONTROL VALVE CO-55
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Revision: 2006 July 2007 FX35/FX45
Thermostat and Water Control Valve

Install thermostat and water control valve with the whole circum-
ference of each flange part fit securely inside rubber ring. (The
example in the figure shows thermostat.)

Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)

Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-38, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0157E
PBIC0158E

CO-56
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SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNBS003KT
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
Engine coolant capacity [With reservoir tank at (“MAX” level)] 10.0 (10-5/8, 8-3/4)
Reservoir tank engine coolant capacity (at “MAX” level) 0.8 (7/8, 3/4)
Radiator cap relief pressure Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
Valve opening temperature 80 - 84 °C (176 - 183 °F)
Maximum valve lift More than 10 mm/ 95 °C (0.39 in/ 203 °F)
Valve closing temperature 77 °C (171 °F)
Valve opening temperature 93.5 - 96.5 °C (200 - 206 °F)
Maximum valve lift More than 8 mm/ 108 °C (0.315 in/ 226 °F)
Valve closing temperature 90 °C (194 °F)

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION
A
B
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Revision: 2006 July 2007 FX35/FX45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
COMBINATION METERS ...................................... ..... 5
System Description ............................................. ..... 5
UNIFIED METER CONTROL UNIT ................. ..... 5
UNIFIED METER AND A/C AMP. .................... ..... 5
POWER SUPPLY AND GROUND CIRCUIT ... ..... 5
SPEEDOMETER .............................................. ..... 6
TACHOMETER ................................................ ..... 6
WATER TEMPERATURE GAUGE ................... ..... 6
FUEL GAUGE .................................................. ..... 7
ODO/TRIP METER .......................................... ..... 7
COMBINATION METER ILLUMINATION CON-
TROL ................................................................ ..... 8
FAIL-SAFE ....................................................... ..... 8
Component Parts and Harness Connector Location ..... 9
Arrangement of Combination Meter .................... ... 10
Circuit Diagram ................................................... .... 11
Wiring Diagram — METER — ............................. ... 12
Terminals and Reference Value for Combination
Meter ................................................................... ... 14
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 15
Self-Diagnosis Mode of Combination Meter ........ ... 15
SELF-DIAGNOSIS FUNCTION ....................... ... 15
OPERATION PROCEDURE ............................ ... 15
CONSULT-II Function (METER A/C AMP) .......... ... 16
Trouble Diagnosis ............................................... ... 16
HOW TO PERFORM TROUBLE DIAGNOSIS ... 16
PRELIMINARY CHECK ................................... ... 17
Symptom Chart ................................................... ... 17
Power Supply and Ground Circuit Inspection ..... ... 18
Vehicle Speed Signal Inspection ......................... ... 19
Engine Speed Signal Inspection ......................... ... 20
Engine Coolant Temperature Signal Inspection .. ... 21
Fuel Level Sensor Signal Inspection ................... ... 21
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies .................................................... ... 23 Fuel Gauge Does Not Move to FULL Position ....
... 23
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................ ... 24
Electrical Components Inspection ....................... ... 24
ODO/TRIP METER AND ILLUMINATION CON-
TROL SWITCH ................................................. ... 24
FUEL LEVEL SENSOR UNIT .......................... ... 24
Removal and Installation of Combination Meter .. ... 25
Disassembly and Assembly of Combination Meter ... 25
DISASSEMBLY ................................................ ... 26
ASSEMBLY ...................................................... ... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch ....................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
UNIFIED METER AND A/C AMP ........................... ... 28
System Description .............................................. ... 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................ ... 29
OTHER FUNCTIONS ....................................... ... 29
Schematic ............................................................ ... 30
CONSULT-II Function (METER A/C AMP) .......... ... 31
CONSULT-II BASIC OPERATION .................... ... 31
SELF-DIAG RESULTS ..................................... ... 31
DATA MONITOR .............................................. ... 32
Power Supply and Ground Circuit Inspection ...... ... 33
DTC [U1000] CAN Communication Circuit .......... ... 34
DTC [B2202] Meter Communication Circuit ........ ... 34
DTC [B2205] Vehicle Speed Circuit ..................... ... 37
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... ... 37
REMOVAL ........................................................ ... 37
INSTALLATION ................................................ ... 37
WARNING LAMPS ................................................. ... 38
System Description .............................................. ... 38
OIL PRESSURE WARNING LAMP .................. ... 38
Schematic ............................................................ ... 39
Wiring Diagram — WARN — ............................... ... 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ... 48

DI-6
COMBINATION METERS
Revision: 2006 July 2007 FX35/FX45
SPEEDOMETER
The speedometer indicates the vehicle speed.

ABS actuator and electric unit (control unit) provides a vehicle speed signal to the unified meter and A/C
amp. with CAN communication.

Unified meter and A/C amp. converts the vehicle speed signal to the 8-pulse signal, and outputs the vehi-
cle speed signal (8-pulse) to combination meter.

Combination meter indicates the vehicle speed according to vehicle speed signal (8-pulse) signal.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).

ECM provides engine speed signal to unified meter and A/C amp. with CAN communication.

Unified meter and A/C amp. transmits engine speed signal to combination meter with communication line.

Combination meter indicates the engine speed according to engine speed signal.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.

ECM provides engine coolant temperature signal to unified meter and A/C amp. with CAN communica-
tion.

Unified meter and A/C amp. transmits engine coolant temperature signal to combination meter with com-
munication line.

Combination meter indicates the engine coolant temperature according to engine coolant temperature
signal.
SKIB7332E
PKIB7631E
PKIB7632E