check engine INFINITI FX35 2008 Service Manual

EM-196
< SERVICE INFORMATION >[VK45DE]
ROCKER COVER
ROCKER COVER
ComponentINFOID:0000000001325786
Removal and InstallationINFOID:0000000001325787
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-169, "Component".
2. Release the fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator
assembly. Refer to EM-173, "
Component".
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness brackets from camshaft bracket (No. 6). Refer to EM-211, "
Component".
d. Remove electric throttle control actuator. Refer to EM-175, "
Component".
e. Remove ignition coil. Refer to EM-187, "
Component".
f. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil EM-187, "
Component".
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-206
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
4. Install timing chains and related parts.
 Align the mating mark on each sprocket and timing chain for installation.NOTE:
Before installing chain tensioner, it is possible to change the position of mating mark on timing chain for
that on each sprocket for alignment.
CAUTION:
For the above reason, after the mating marks ar e aligned, keep them aligned by holding them
with a hand.
 Install slack guides and tension guides onto correct si de by checking with identification mark on surface.
 Install chain tensioner with plunger fixed as described in its removal.
CAUTION:
 Before and after the installation of chain tens ioner, make sure that the mating mark on timing
chain is not out of alignment.
 After installing chain tensioner, remove stoppe r pin to release tensioner. Make sure tensioner
is released.
 To avoid chain-link skipping of timing chain, do not move crankshaft or camshafts until front
cover is installed.
5. Perform the same procedure as for right bank, install timing chain and related parts on left side.
6. Install oil pump. Refer to LU-29
.
7. Install oil pump drive spacer as follows:
a. Insert oil pump drive spacer according to the directions of crank- shaft key and the two flat surfaces of oil pump inner rotor.
 If the positional relationship does not allow the insertion, rotate
oil pump inner rotor with a finger to allow spacer.
b. After confirming that the position of each part is in correct condi- tion to allow for spacer, force fit spacer by lightly tapping with
plastic hammer until it contacts and does not go further.
8. Install front oil seal on front cover.  Apply new engine oil to both oil seal lip and dust seal lip.
PBIC2344E
PBIC0058E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TIMING CHAINEM-209
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c. Apply a continuous bead of liquid gasket with tube presser
(commercial service tool) to intake valve timing control covers as
shown in the figure.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
d. Tighten mounting bolts in numerical order as shown in the fig- ure.
12. Install intake valve timing control position sensor, intake valve timing control solenoid valve and camshaft position sensor (PHASE) to intake valve timing control cover and front cover if removed.
 Be sure to tighten mounting bolts with flanges completely seated.
13. Install oil pan and oil strainer. Refer to EM-183, "
Component".
14. Install crankshaft pulley as follows:
a. Fix crankshaft with ring gear stopper [SST: J-45476].
b. Install crankshaft pulley, taking care not to damage front oil seal.  Install according to dowel pin of oil pump drive spacer.
 Lightly tapping its center with plastic hammer, insert pulley.CAUTION:
Do not tap pulley on the side surface where belt is installed (outer circumference).
c. Apply engine oil onto threaded parts of crankshaft pulley bolt and seating area.
d. Tighten crankshaft pulley bolt.
e. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt.
f. Further tighten by 90 degrees. (Angle tightening)  Check the tightening angle by referencing to the notches. Theangle between two notches is 90 degrees.
15. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns smoothly.
16. Install in the reverse order of removal after this step. NOTE:
SBIA0375E
PBIC0051E
: 93.1 N·m (9.5 kg-m, 69 ft-lb)
PBIC2346E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-210
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TIMING CHAIN
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants"
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
 Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
 Bleed air from lines and hoses of applic able lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CAMSHAFTEM-217
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4. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown in the figure.
a. Tighten No. 9 to 12 in numerical order as shown.
b. Tighten No. 1 to 8 in numerical order as shown.
c. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
d. Tighten all bolts in numerical order as shown.
e. Tighten No. 1 to 12 in numerical order as shown.
f. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
CAUTION:
After tightening mounting bolts of camshaft br ackets, be sure to wipe off excessive liquid gasket
from the parts listed below.
 Mating surface of rocker cover
 Mating surface of front cover
5. Install camshaft sprockets.  Install by checking with identification mark on surface.
 Install camshaft sprocket (EXH) by selectively using thegroove of dowel pin according to the bank. (Common part
used for both banks.)
 Lock the hexagonal part of camshaft in the same way as for
removal, and tighten mounting bolts.
6. Check and adjust the valve clearance. Refer to EM-218, "
Valve Clearance".
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
 Perform this inspection only when DTC P0011 and/ or P0021 are detected in self-diagnostic results of
CONSULT-III and it is directed according to inspection procedure of EC section. Refer to EC-666,
"Trouble Diagnosis Introduction".
 Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-23, "
Inspection".
2. Perform the following procedure so as to prev ent the engine from being unintentionally started while
checking. : 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 5.88 N·m (0.6 kg-m, 4 ft-lb)
: 10.41 N·m (1.1 kg-m, 8 ft-lb)
: 31.35 N·m (3.2 kg-m, 23 ft-lb)
PBIC0031E
PBIC2345E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-218
< SERVICE INFORMATION >[VK45DE]
CAMSHAFT
a. Release fuel pressure. Refer to
EC-665, "Fuel Pressure Check".
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-199, "
Component".
4. Crank the engine, and then make sure that engine oil comes out from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotati ng parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine co mponents and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
 Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from intake valve timing control cover oil hole. Refer to LU-21, "
Lubrication Circuit".
5. Remove components between intake valve timing c ontrol solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
 Clean oil groove if necessary. Refer to LU-21, "
Lubrication Circuit".
6. After inspection, install removed parts.
Valve ClearanceINFOID:0000000001325792
INSPECTION
In cases of removing/installing or replacing camshaft and valve-related parts, or of unusual engine conditions
due to changes in valve clearance (found malfunctions dur ing starting, idling or causing noise), perform
inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-196, "
Component".
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.  Rotate crankshaft pulley in clockwise to align TDC identifica-
tion notch (without paint mark) with timing indicator on front
cover.
 Make sure that both intake and exhaust cam noses of No. 1 cylinder (engine front side of left bank) are located as shown in
the figure.
 If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
PBIC2848E
PBIC2341E
KBIA0400J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CAMSHAFTEM-221
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4. Measure the center thickness of the removed valve lifters with a
micrometer (A).
5. Use the equation below to calculate valve lifter thickness for replacement.  Thickness of new valve lifter can be identified by stamp markson the reverse side (inside the cylinder).
Stamp mark 788U indicates 7.88 mm (0.3102 in) in thickness.
Available thickness of valve lifter: 53 sizes with range 7.88 to 8.40 mm (0.3102 to 0.3307 in) in steps of
0.01 mm (0.0004 in) (when manufactured at factory). Refer to EM-211, "
Component".
6. Install selected valve lifter.
7. Install camshaft. Refer to EM-211, "
Removal and Installation".
8. Manually turn crankshaft pulley a few turns.
9. Make sure that the valve clearances for cold engine ar e within the specifications by referring to the speci-
fied values. Refer to EM-218, "
Valve Clearance".
10. Install all removal parts in the reverse order of removal.
11. Warm up the engine, and check for unusual noise and vibration.
JPBIA0169ZZ
Valve lifter thickness calculation: t = t1+ (C1 – C2)
t = Valve lifter thickness to be replaced
t
1= Removed valve lifter thickness
C
1= Measured valve clearance
C
2= Standard valve clearance: Intake : 0.30 mm (0.012 in)
Exhaust : 0.33 mm (0.013 in)
A: Stamp
B : thickness of valve lifter
JPBIA0170ZZ
Stamp mark Thickness
788U 7.88 mm
789U 7.89 mm··
··
840U 8.40 mm
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-226
< SERVICE INFORMATION >[VK45DE]
CYLINDER HEAD
CYLINDER HEAD
On-Vehicle ServiceINFOID:0000000001325796
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to
EC-665, "
Fuel Pressure Check".
a. Remove fuel pump fuse to avoid fuel injection during measure- ment.
3. Remove engine cover with power tool. Refer to EM-169, "
Component".
4. Remove ignition coil and spark plug from each cylinder. Refer to EM-187, "
Component" and EM-188,
"Component".
5. Connect engine tachometer (not required in use of CONSULT-III).
6. Install compression gauge with adapter (SST or commercial ser- vice tool) onto spark plug hole.
 Use compression gauge adapter (SST) which is required onNo. 7 and 8 cylinders.
 Use compression gauge adapter (if no SST is used) whose picking up end inserted to spark plug hole is smaller than 20
mm (0.79 in) in diameter. Otherwise, it may be caught by cylin-
der head during removal.
7. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (kg/cm2, psi)/rpm
CAUTION:
Always use a fully changed battery to obtain the specified engine speed.
PBIB1482E
PBIC1554E
SBIA0533E
Standard Minimum Deferential limit between cylinders
1,320 (13.5, 191)/300 1,130 (11.5, 164)/300 98 (1.0, 14)/300
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CYLINDER HEADEM-227
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 If the engine speed is out of specified range, check
battery liquid for proper gravity. Check engine speed
again with normal battery gravity.
 If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (valve, valve seat, piston, pi ston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure compression pressure again.
 If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, piston rings may be worn out or damaged. Check the piston rings and replace if necessary.
- If the compression pressure remains at low level despite the addition of engine oil, valves may be mal- functioning. Check valves for damage. Repl ace valve or valve seat accordingly.
 If two adjacent cylinders have respectively low compression pressure and their compression remains low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-
inder head gaskets.
8. After inspection is completed, install removed parts in the reverse order of removal.
9. Start engine, and make sure that engine runs smoothly.
10. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-666, "
Trouble Diagnosis Introduction".
ComponentINFOID:0000000001325797
Removal and InstallationINFOID:0000000001325798
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-237, "Component".
2. Remove exhaust manifold. Refer to EM-179, "
Component".
3. Remove camshaft. Refer to EM-211, "
Component".
1. Engine coolant temperature sensor 2. Washer 3. Cylinder head gasket (left bank)
4. Harness bracket 5. Cylinder head (right bank) 6. Cylinder head bolt
7. Cylinder head gasket (right bank) 8. Cylinder head bolt 9. Cylinder head (left bank)
PBIC2756E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-228
< SERVICE INFORMATION >[VK45DE]
CYLINDER HEAD
4. Remove cylinder head bolts in reverse order as shown in the fig-
ure with cylinder head bolt wrench (commercial service tool) to
remove cylinder heads (right and left banks).
5. Remove cylinder head gaskets.
INSPECTION AFTER REMOVAL
Cylinder Head Bolt s Outer Diameter
 Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with new one.
 If reduction of outer diameter appear s in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-256, "
Inspec-
tion After Disassembly".
1. Using scraper, wipe off oil, scale, gasket, s ealant and carbon deposits from surface of cylinder head.
CAUTION:
Do not allow gasket fragme nts to enter engine oil or engine coolant passages.
2. At each of several locations on bottom surface of cylinder head, measure the distortion in six directions.
 If it exceeds the limit, replace cylinder head.
INSTALLATION
1. Install new cylinder head gasket.
2. Turn crankshaft until No. 1 piston is set at TDC.
PBIC0068E
Limit (“d1” – “d2”) : 0.18 mm (0.0071 in)
PBIC2361E
Limit : 0.1 mm (0.004 in)
PBIC0075E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C