seal INFINITI FX35 2008 Manual PDF

CO-4
< SERVICE INFORMATION >[VQ35DE]
PRECAUTIONS
3. Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
4. Apply liquid gasket without breaks to the specified location with the specified dimensions.
 If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
 As for the bolt holes, normally apply liquid gasket inside the holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
 Within five minutes of liquid gasket application, install the mat-
ing component.
 If liquid gasket protrudes, wipe it off immediately.
 Do not retighten after mounting bolts and nuts the installation.
 After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
EMA0622D
SEM159F
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

PREPARATIONCO-5
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
PREPARATION
Special Service ToolINFOID:0000000001325840
The actual shapes of Kent-Moore t
ools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001325841
Tool number
(Kent-Moore No.)
Tool name Description
KV99103510
(—)
Radiator plate pliers A Installing radiator upper and lower tanks
KV99103520
(—)
Radiator plate pliers B Removing radiator upper and lower tanks
K V 1 0 1111 0 0
(J37228)
Seal cutter Removing chain tensioner cover and water
pump cover
S-NT224
S-NT225
NT046
Tool name
Description
Tube presser
(—) Pressing the tube of liquid gasket
Power tool Loosening nuts and bolts
S-NT052
PBIC0190E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

OVERHEATING CAUSE ANALYSISCO-7
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001325842
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed —
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio ———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolant Engine coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

RADIATORCO-15
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
 Pull negative-pressure valve to open it, and make sure that it close
completely when released.
- Make sure that there is no dirt or damage on the valve seat of radi-
ator cap negative-pressure valve.
- Make sure that there are no unusualness in the opening and clos- ing conditions of negative-pressure valve.
 Check radiator cap relief pressure.
- When connecting radiator cap to the radiator cap tester (commer- cial service tool) (A) and the radi ator cap tester adapter (commer-
cial service tool) (B), apply engine coolant to the cap seal surface.
 Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thor oughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorINFOID:0000000001325850
Check radiator for mud or clogging. If necessary, clean radiator as follows.
 Be careful not to bend or damage radiator fins.
 When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan assem-
bly and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.  Use compressed air lower than 490 kPa (5 kg/cm
2, 71 psi) and keep distance more than 30 cm (11.81
in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2, 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2, 9 psi)
PBIC5122J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CO-16
< SERVICE INFORMATION >[VQ35DE]
RADIATOR (ALUMINUM TYPE)
RADIATOR (ALUMINUM TYPE)
ComponentINFOID:0000000001325851
Disassembly and AssemblyINFOID:0000000001325852
PREPARATION
1. Attach spacer to tip of the
radiator plate pliers A (SST).
Spacer specification: 18 mm (0.71 in) wide × 8.5 mm (0.335 in)
long × 1.5 mm (0.059 in) thick.
2. Make sure that when the radiator plate pl iers A [SST: KV99103510 ( — )] are closed dimension H ′′ is
approx. 7.6 mm (0.299 in).
3. Adjust dimension H ′′ with spacer, if necessary.
DISASSEMBLY
1. Remove upper and lower tanks with the radiator plate pliers B
(SST).
CAUTION:
Do not disassemble lower tank and A/T fluid cooler.
NOTE:
Regard lower tank and A/T fluid cooler as an assembly.
1. Upper tank 2. Sealing rubber 3. Core
4. Lower tank (with A/T fluid cooler)
PBIC2539E
SLC655CB
SLC903-A
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

RADIATOR (ALUMINUM TYPE)CO-17
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
 Grip the crimped edge and bend it upwards so that the radiator
plate pliers B [SST: KV99103520 ( — )] slips off.
CAUTION:
Do not bend excessively.
 In areas where the radiator plate pliers B [SST: KV99103520 ( — )] cannot be used, use a screwdriver to bend the edge
up.
CAUTION:
Be careful not to damage tank.
2. Remove sealing rubber.
3. Make sure the edge stands straight up.
ASSEMBLY
1. Clean contact portion of tank.
SLC893
SLC930
SLC931
SLC932
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CO-18
< SERVICE INFORMATION >[VQ35DE]
RADIATOR (ALUMINUM TYPE)
2. Install new sealing rubber while pushing it with fingers.
CAUTION:
Be careful not to twist sealing rubber.
3. Caulk tank in numerical order as shown in the figure with the radiator plate pliers A (SST).
 Use pliers in the locations where the radiator plate pliers A
[SST: KV99103510 ( — )] cannot be used.
4. Make sure that the rim is completely crimped down.
SLC917A
SLC904-A
PBIC2076E
SLC897
Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

RADIATOR (ALUMINUM TYPE)CO-19
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
5. Make sure that there is no leakage.
Refer to "INSPECTION".
INSPECTION
1. Apply pressure with the radiator cap tester adapter (commercial
service tool) (A) and the radiator cap tester (commercial service
tool).
WARNING:
To prevent the risk of hose coming undone while under
pressure, securely fasten it down with hose clamp.
CAUTION:
Attach hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with the testing pressure applied.Testing pressure
: 157 kPa (1.6 kg/cm
2, 23 psi)
JPBIA0736ZZ
SLC934
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CO-20
< SERVICE INFORMATION >[VQ35DE]
COOLING FAN
COOLING FAN
ComponentINFOID:0000000001325853
 Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325854
REMOVAL
1. Remove air duct (inlet), power duct and air cleaner case assembly. Refer to EM-17, "Component".
2. Disconnect harness connector from fan motors, and move harness to aside.
3. Remove radiator cooling fan assembly. CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Make sure that fan motors operate normally.
NOTE:
Cooling fans are controlled by ECM. For details, refer to EC-437, "
Description".
Disassembly and AssemblyINFOID:0000000001325855
DISASSEMBLY
1. Remove cooling fans (RH and LH) from fan motors.
2. Remove fan motors from fan shroud.
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.
 If anything is found, replace cooling fan.
ASSEMBLY
1. Cooling fan (RH) 2. Cooling fan (LH) 3. Fan shroud
4. Fan motor
: Apply Genuine High Strength Lock-
ing Sealant or equivalent
JPBIA0990GB
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

CO-22
< SERVICE INFORMATION >[VQ35DE]
WATER PUMP
WATER PUMP
ComponentINFOID:0000000001325856
Removal and InstallationINFOID:0000000001325857
CAUTION:
 When removing water pump assembly, be careful
not to get engine coolant on drive belts.
 Water pump cannot be disassembled and should be replaced as a unit.
 After installing water pump, connect hose and cl amp securely, then check for leaks using the radia-
tor cap tester (commercial service tool) and the radiator cap tester adapter (commercial service
tool).
REMOVAL
1. Remove front engine undercover with power tool.
2. Remove drive belts. Refer to EM-15, "
Removal and Installation".
3. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
4. Remove air duct (inlet), power duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove water drain plug (front) on water pump side of cylinder block to drain engine coolant from engine inside.
6. Remove chain tensioner cover and water pump cover from front timing chain case.  Use the seal cutter [SST: KV10111100 (J37228)] to cut liquid gasket for removal.
7. Remove timing chain tensioner (primary) as follows:
1. Timing chain tensioner (primary) 2. Chain tensioner cover 3. Water pump cover
4. Water pump 5. O-rings 6. Water drain plug (front)
SBIA0482E
PBIC2662E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C