water pump INFINITI M35 2006 Factory User Guide

WATER OUTLET AND WATER PIPING
CO-31
[VQ35DE]
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Revision: 2006 January2006 M35/M45
WATER OUTLET AND WATER PIPINGPFP:11060
ComponentsNBS004R5
Removal and InstallationNBS004R6
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-14, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
3. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT"
.
4. Remove front engine undercover with power tool.
5. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-11, "
Changing Engine Coolant" and CO-24, "WATER PUMP" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
6. Remove radiator hose (upper) and heater hose.
7. Remove the following parts, when remove water outlet.
A/T fluid charging pipe: Refer to AT-271, "TRANSMISSION ASSEMBLY" .
Intake manifold collectors (upper and lower): Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
Rocker cover (right bank): Refer to EM-51, "ROCKER COVER" .
8. Remove engine coolant temperature sensor as necessary.
CAUTION:
Be careful not to damage engine coolant temperature sensor.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E

CO-36
[VK45DE]
OVERHEATING CAUSE ANALYSIS
Revision: 2006 January2006 M35/M45
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartNBS004RB
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat and water con-
trol valve stuck closed—
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio
———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

WATER PUMP
CO-53
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Revision: 2006 January2006 M35/M45
WAT E R PU M PPFP:21020
ComponentsNBS004RP
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004RQ
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belts.
Water pump can not be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301 (J33984-
A)].
REMOVAL
1. Remove following parts:
Front engine undercover (power tool)
Engine cover: Refer to EM-179, "INTAKE MANIFOLD" .
Engine room cover (RH and LH): Refer to EM-173, "ENGINE ROOM COVER" .
Air duct (inlet): Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
Alternator, water pump and A/C compressor belt: Refer to EM-174, "DRIVE BELTS" .
2. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-250, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove water pump pulley.
4. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Do not disassemble water pump.
1. Water pump 2. Water pump pulley 3. Gasket
PBIC3396E

CO-54
[VK45DE]
WATER PUMP
Revision: 2006 January2006 M35/M45
INSPECTION AFTER REMOVAL
Visually check that there is no significant dirt or rusting on water
pump body and vane.
Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
If anything is found, replace water pump.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J–33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-40, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC1539E

TROUBLE DIAGNOSIS
EC-109
[VQ35DE]
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EC
Revision: 2006 January2006 M35/M45
Symptom Matrix ChartNBS004T1
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-685
Fuel pressure regulator system334444444 4EC-98
Fuel injector circuit 1 1 2 3 2 2 2 2EC-679
Evaporative emission system 334444444 4EC-39
Air Positive crankcase ventilation sys-
tem
334444444 41EC-51
Incorrect idle speed adjustment 1 1 1 1 1EC-77
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-613,
EC-624
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-77
Ignition circuit 11222 22 2EC-666
Main power supply and ground circuit22333 33 23EC-166
Mass air flow sensor circuit
1
122
222 2EC-205,
EC-214
Engine coolant temperature sensor circuit
333EC-226,
EC-238
Air fuel ratio (A/F) sensor 1 circuitEC-246
,
EC-256
,
EC-265
,
EC-274
,
EC-655
Throttle position sensor circuit
22EC-231
,
EC-354
,
EC-533
,
EC-535
,
EC-640
Accelerator pedal position sensor circuit 3 2 1EC-626
,
EC-633
,
EC-647
Knock sensor circuit 2 3EC-371
Crankshaft position sensor (POS) circuit 2 2EC-376
Camshaft position sensor (PHASE) circuit 3 2EC-383
Vehicle speed signal circuit 2 3 3 3EC-481
Power steering pressure sensor circuit 2 3 3EC-487

TROUBLE DIAGNOSIS
EC-111
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Revision: 2006 January2006 M35/M45
Air Air duct
55 5 55 5EM-17
Air cleanerEM-17
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-17
Electric throttle control actuatorEM-19
Air leakage from intake manifold/
Collector/GasketEM-24
Cranking Battery
111111
11SC-4
Generator circuitSC-23
Starter circuit 3SC-10
Signal plate 6EM-123
PNP switch 4AT- 11 3
Engine Cylinder head
55555 55 5EM-101
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-123
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-64
CamshaftEM-84
Intake valve timing controlEM-64
Intake valve
3EM-84
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-26
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-29
, LU-
18 , LU-10 ,
LU-14
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-112
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
1 - 6: The numbers refer to the order of inspection.Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-14
,
CO-18
Thermostat 5CO-29
Water pumpCO-24
Water galleryCO-31
Cooling fan
5CO-22
Coolant level (Low)/Contami-
nated coolantCO-11
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11EC-53 or
BL-248
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-348
[VQ35DE]
DTC P0181 FTT SENSOR
Revision: 2006 January2006 M35/M45
Component InspectionNBS004Y5
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water or heat gun as
shown in the figure.
Removal and InstallationNBS004Y6
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Temperature C (F) Resistance k
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E

DTC P0182, P0183 FTT SENSOR
EC-353
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Revision: 2006 January2006 M35/M45
Component InspectionNBS004YC
FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 4 and 5 by heating with hot water or heat gun as
shown in the figure.
Removal and InstallationNBS004YD
FUEL TANK TEMPERATURE SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Temperature C (F) Resistance k
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
PBIB0931E

EC-408
[VQ35DE]
DTC P0442 EVAP CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
7. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve (1). The
valve will close. (Continue to apply 12 volts until the end of test.)
–Illustration shows the view from under the vehicle
–: Vehicle front
–EVAP canister (2)
–EVAP control system pressure sensor (3)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
CAUTION:
Never use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-40, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
8. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
EVAP canister vent control valve is installed properly.
Refer to EC-43, "
Removal and Installation" .
EVAP canister vent control valve.
Refer to EC-432, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
9. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister (1)?
–EVAP canister vent control valve (2)
Ye s o r N o
Yes >> GO TO 10.
No (With CONSULT-II)>>GO TO 12.
No (Without CONSULT-II)>>GO TO 13.
PBIB2702E
SEF200U
PBIB2731E