air condition INFINITI QX4 2005 Factory Service Manual

-1QUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System (SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & MirrorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatAPAdjustable PedalJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Telephone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit ElementsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: October 2004
Revision: October 2005BDACEFGHIJKLM

2005
QUICK REFERENCE CHART: QX56

Disc Brake - Repair LimitsELS001U8
Unit: mm (in)
Brake PedalELS001U9
Unit: mm (in)
Refill CapacitiesELS001UA
Brake model CLZ31VC (Front) AD14VE (Rear)
Brake PadStandard thickness (new) 11.88 (0.468) 12.13 (0.478)
Repair limit thickness 1.0 (0.039) 1.0 (0.039)
Disc rotorStandard thickness (new) 26.0 (1.024) 14.0 (0.551)
Repair limit thickness 24.5 (0.965) 12.0 (0.472)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.04 (0.0016) 0.05 (0.0020)
Brake pedal height (from dash panel top surface) 182.3 − 192.3 (7.18 − 7.57)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb) with engine running] More than 90.3 (3.55)
Clearance between stopper rubber and the threaded end of stop lamp switch 0.74 − 1.96 (0.029 − 0.077)
Pedal play3 − 11 (0.12 − 0.43)
DescriptionCapacity (Approximate)
Metric US measure Imp measure
Fuel
105.8 28 US gal 23 1/4 Imp gal
Engine oil
Drain and refillWith oil filter change
6.2 6 1/2 qt 5 1/2 qt
Without oil filter change
5.9 6 1/4 qt 5 1/4 qt
Dry engine (engine overhaul)
7.6 8 qt 6 3/4 qt
Cooling system With reservoir at MAX level
14.4 3 3/4 gal 3 1/8 gal
Automatic transmission fluid (ATF)
10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil
1.75 3 3/4 pt 3 1/8 pt
Transfer fluid
3.0 3 1/8 qt 2 5/8 qt
Front final drive oil
1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF)
1.0 2 1/8 pt 1 3/4 pt
Windshield washer fluid
4.5 1 1/4 gal 1 gal
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system lubricants
290 m9.8 fl oz 10.2 fl oz

ACS-56
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: October 20052005 QX56
Symptom 4: The ICC System Is Not Cancelled When the Gear Is in ‘N’EKS00BMN
1. CHECK D RANGE SWITCH
With CONSULT-II
1. With "DATA MONITOR" on the CONSULT-II, check that “NP RANGE SW” operates normally.
OK or NG
OK >> Replace ICC unit and erase DTC. Refer to ACS-60, "ICC Unit" . Perform ICC system running test.
Refer to ACS-9, "
ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK CAN COMMUNICATION
With CONSULT-II
1. With CONSULT-II self-diagnosis, check “CAN COMM CIRCUIT”.
OK or NG
OK >> GO TO 3.
NG >> Refer to ACS-38, "
DTC 20 CAN COMM CIRCUIT" .
3. CHECK NP RANGE SWITCH
1. With "DATA MONITOR" on the CONSULT-II, check that “N” position switch operates normally.
OK or NG
OK >> Replace ICC unit. Refer to ACS-60, "ICC Unit" . Perform ICC system running test. Refer to ACS-
9, "ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NG >> Repair or replace as necessary. Perform ICC system running test. Refer to ACS-9, "
ICC System
Running Test" . Then perform self-diagnosis of ICC system again.
Symptom 5: Chime Does Not SoundEKS00BMO
The chime may not sound occasionally in the following cases even if the distance from the vehicle ahead is
short:

When the speed difference from that of the vehicle ahead is small (both vehicles driving at similar speed).

When the vehicle ahead drives at faster speed (the actual distance is increasing).

When depressing the accelerator.

Chime does not sound when the vehicle is not driving.

Chime does not sound when the system does not detect any vehicle ahead. Diagnose the conditions
under which the system is detecting the vehicle ahead and when the system is malfunctioning. If there is
any malfunction in detecting the vehicle ahead. Refer to ACS-57, "
Symptom 7: The ICC System Fre-
quently Cannot Detect the Vehicle Ahead/The Detection Zone is Short" .
1. CHECK ICC WARNING CHIME
With CONSULT-II
1. With "ACTIVE TEST" on the CONSULT-II, check that ICC warning chime operates normally.
OK or NG
OK >> Determine preceding vehicle detection status when malfunction occurred. If chime should have
sounded replace ICC unit. Refer to ACS-60, "
ICC Unit" . Perform ICC system running test. Refer
to ACS-9, "
ICC System Running Test" . Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.

AT-4Revision: October 20052005 QX56 A/T Does Not Shift: D
3 → D4 ................................199
A/T Does Not Shift: D
4 → D5 ................................202
A/T Does Not Perform Lock-up ............................204
A/T Does Not Hold Lock-up Condition ..................206
Lock-up Is Not Released ......................................208
Engine Speed Does Not Return to Idle ................209
A/T Does Not Shift: 5th gear → 4th gear ..............210
A/T Does Not Shift: 4th gear → 3rd gear ..............213
A/T Does Not Shift: 3rd gear → 2nd gear .............214
A/T Does Not Shift: 2nd gear → 1st gear .............216
Vehicle Does Not Decelerate By Engine Brake ....219
A/T SHIFT LOCK SYSTEM .....................................222
Description ............................................................222
Shift Lock System Electrical Parts Location .........222
Wiring Diagram — A/T — SHIFT ..........................223
Shift Lock Control Unit Reference Values .............224
Component Inspection ..........................................225
SHIFT CONTROL SYSTEM ....................................227
Control Device Removal and Installation ..............227
Adjustment of A/T Position ...................................228
Checking of A/T Position ......................................228
ON-VEHICLE SERVICE ..........................................229
Oil Pan ..................................................................229
Control Valve With TCM and A/T Fluid Temperature
Sensor 2 ...............................................................231
Rear Oil Seal ........................................................241
AIR BREATHER HOSE ...........................................242
Removal and Installation ......................................242
TRANSMISSION ASSEMBLY ................................244
Removal and Installation (4x2) .............................244
Removal and Installation (4x4) .............................247
OVERHAUL .............................................................250Components .......................................................... 250
Oil Channel ........................................................... 258
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings .......................... 260
DISASSEMBLY ....................................................... 262
Disassembly .......................................................... 262
REPAIR FOR COMPONENT PARTS ...................... 280
Oil Pump ............................................................... 280
Front Sun Gear, 3rd One-Way Clutch ................... 282
Front Carrier, Input Clutch, Rear Internal Gear ..... 284
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub .............................................. 289
High and Low Reverse Clutch .............................. 294
Direct Clutch ......................................................... 296
ASSEMBLY ............................................................. 298
Assembly (1) ......................................................... 298
Adjustment ............................................................311
Assembly (2) ......................................................... 314
SERVICE DATA AND SPECIFICATIONS (SDS) .... 321
General Specifications .......................................... 321
Vehicle Speed When Shifting Gears ..................... 321
Vehicle Speed When Performing and Releasing
Complete Lock-up ................................................. 322
Vehicle Speed When Performing and Releasing
Slip Lock-up .......................................................... 322
Stall Speed ............................................................ 322
Line Pressure ........................................................ 322
A/T Fluid Temperature Sensor .............................. 322
Turbine Revolution Sensor .................................... 322
Vehicle Speed Sensor A/T (Revolution Sensor) ... 322
Reverse brake ....................................................... 323
Total End Play ....................................................... 323

TROUBLE DIAGNOSIS
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How To Perform Trouble Diagnosis For Quick and Accurate RepairECS00CEB
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most intermittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II (or GST) or a circuit tester connected should be
performed. Follow the AT-44, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” as shown on
the example (Refer to AT- 4 5
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT6 3 1IB
SAT6 3 2I
SEF 2 34 G

TROUBLE DIAGNOSIS
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DIAGNOSTIC WORKSHEET
Information From Customer
KEY POINTS

WHAT..... Vehicle & A/T model

WHEN..... Date, Frequencies

WHERE..... Road conditions

HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏ 1st → 2nd❏ 2nd → 3rd❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift (❏ 5th → 4th ❏ 4th → 3rd❏ 3rd → 2nd❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
Malfunction indicator lamp (MIL)❏ Continuously lit❏ Not lit
1❏ Read the item on cautions concerning fail-safe and understand the customer's complaint.AT- 4 1
2❏ ATF inspection
AT- 5 0❏ Leak (Repair leak location.)
❏ Sta te
❏ Amount
3❏ Stall test and line pressure test
AT- 5 0
, AT-
51
❏ Stall test
❏ Torque converter one-way clutch
❏ Front brake
❏ High and low reverse clutch
❏ Low coast brake
❏ Forward brake
❏ Reverse brake
❏ Forward one-way clutch❏ 1st one-way clutch
❏ 3rd one-way clutch
❏ Engine
❏ Line pressure low
❏ Except for input clutch and direct
clutch, clutches and brakes OK
❏ Line pressure inspection - Suspected part:

DTC P0615 START SIGNAL CIRCUIT
AT-99
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DTC P0615 START SIGNAL CIRCUITPFP:25230
DescriptionECS00CEW

TCM prohibits cranking other than at “P” or “N” position.
CONSULT-II Reference ValueECS00CEX
On Board Diagnosis LogicECS00CEY

This is not an OBD-II self-diagnostic item.

Diagnostic trouble code “P0615 STARTER RELAY/CIRC” with CONSULT-II is detected when park/neutral
(PNP) relay (starter relay) is switched “ON” other than at “P” or “N” position. (Or when switched “OFF” at
“P” or “N” position).
Possible CauseECS00CEZ

Harness or connectors
[The park/neutral position (PNP) relay (starter relay) and TCM circuit is open or shorted.]

Park/neutral position (PNP) relay (starter relay)
DTC Confirmation ProcedureECS00CF0
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine.
4. Drive vehicle for at least 2 consecutive seconds.
5. If DTC is detected, go to AT - 1 0 1 , "
Diagnostic Procedure" .
Item name Condition Display value
STARTER RELAYSelector lever in “N”,“P” position. ON
Selector lever in other position. OFF
BCIA0030E

DTC P0615 START SIGNAL CIRCUIT
AT-101
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TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureECS00CF2
1. CHECK STARTER RELAY
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II and check monitor “STARTER
RELAY” ON/OFF.
Without CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Check voltage between the IPDM E/R connector and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN A/T ASSEMBLY HARNESS CONNECTOR AND IPDM E/R CONEC-
TOR.
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector and IPDM E/R
connector.
3. Check continuity between A/T assembly harness connector and
IPDM E/R connector.
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Terminal Wire color Item
ConditionData (Approx.)
9 B/R Starter relaySelector lever in "N" and "P" positions. Battery voltage
Selector lever in other positions. 0V
Item name Condition Display value
STARTER RELAYSelector lever in "N'', "P'' positions. ON
Selector lever in other positions. OFF
PCIA0056E
Item ConnectorTe r m i n a l
(Wirer color)Shift position Voltage (Approx.)
Starter
relayE12248
(B/R)Ground"N'' and "P'' Battery voltage
"R'' and "D'' 0V
LCIA0320E
Item ConnectorTerminal
(Wire color)Continuity
A/T assembly harness con-
nectorF9 9 (B/R)
Ye s
IPDM E/R connector E122 48 (B/R)
WCIA0427E

AT-104
DTC P0705 PARK/NEUTRAL POSITION SWITCH
Revision: October 20052005 QX56
DTC P0705 PARK/NEUTRAL POSITION SWITCHPFP:32006
DescriptionECS00CF3

The park/neutral position (PNP) switch includes a transmission position switch.

The transmission range switch detects the selector lever position and sends a signal to the TCM.
CONSULT-II Reference ValueECS00CF4
On Board Diagnosis LogicECS00CF5

This is an OBD-II self-diagnostic item.

Diagnostic trouble code “P0705 PNP SW/CIRC” with CONSULT-II is detected under the following condi-
tions.
–When TCM does not receive the correct voltage signal from the PNP switch 1, 2, 3, 4 based on the gear
position.
–When no other position but “P” position is detected from “N” positions.
Possible CauseECS00CF6

Harness or connectors
[The park/neutral position (PNP) switch 1, 2, 3, 4 and TCM circuit is open or shorted.]

Park/neutral position (PNP) switch 1, 2, 3, 4
DTC Confirmation ProcedureECS00CF7
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “ENGINE” with CONSULT-II.
3. Start engine.
4. Drive vehicle and maintain the following conditions for at least 2
consecutive seconds.
THRTL POS SEN: More than 1.2V
5. If DTC is detected, go to AT-106, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “With CONSULT-II”.
Item name Condition Display value
SLCTLVR POSI Selector lever in “N”,“P” positions. N/P
Selector lever in “R” position. R
Selector lever in “D” position. D
Selector lever in “4” position. 4
Selector lever in “3” position. 3
Selector lever in “2” position. 2
Selector lever in “1” position. 1
BCIA0030E

AT-106
DTC P0705 PARK/NEUTRAL POSITION SWITCH
Revision: October 20052005 QX56
Diagnostic ProcedureECS00CF9
1. CHECK PNP SW CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Check if correct selector lever position (N/P, R or D) is displayed
as selector lever is moved into each position.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Perform TCM power supply and ground circuit. Refer to AT-168, "
MAIN POWER SUPPLY AND GROUND
CIRCUIT" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3. DETECT MALFUNCTIONING ITEM
Check the following items:

A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
Item name Condition Display value
SLCTLVR POSISelector lever in “N”,“P” positions. N/P
Selector lever in “R” position. R
Selector lever in “D” position. D
Selector lever in “4” position. 4
Selector lever in “3” position. 3
Selector lever in “2” position. 2
Selector lever in “1” position. 1
PCIA0034E