200 INFINITI QX56 2009 Factory Service Manual

DLK-242
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
REAR DOOR LOCK
REAR DOOR LOCK
Component StructureINFOID:0000000003775860
Removal and InstallationINFOID:0000000005877754
REMOVAL
1. Remove the rear door finisher. Refer to
INT-11, "Removal and Installation".
2. Position aside the vapor barrier.
3. Remove door grommets, and remove outside handle nuts from grommet hole.
4. Remove outside handle and disconnect the cable.
5. Remove the door lock bolts, remove the door lock and disconnect the actuator connector.
INSTALLATION
Installation is in the reverse order of removal.
WIIA0892E
Revision: December 20092009 QX56

BACK DOOR LOCKDLK-243
< ON-VEHICLE REPAIR > [WITH INTELLIGENT KEY SYSTEM]
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BACK DOOR LOCK
Power Back Door OpenerINFOID:0000000003775862
Removal
1. Disconnect the battery negative terminal. Refer to PG-76, "Removal and Installation".
2. Remove the LH luggage side upper. Refer to INT-19, "
Removal and Installation".
3. Disconnect the power back door motor electrical connector.
4. Disconnect the ball socket from the back door.
5. Remove the power back door motor assembly.
Installation
Installation is in the reverse order of removal.
WIIA0893E
Revision: December 20092009 QX56

DLK-244
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
BACK DOOR LOCK
Door Lock Assembly
INFOID:0000000003775863
Removal
1. Remove the lower back door trim panel. Refer to INT-21, "Removal and Installation".
2. Remove the weathershields.
3. Disconnect the back door lock electrical connectors.
4. Remove the back door lock assembly.
5. Disconnect the back door glass lock electrical connector.
6. Remove the back door glass lock.
Installation
Installation is in the reverse order of removal.
WIIA0894E
Revision: December 20092009 QX56

DLN-1
TRANSMISSION & DRIVELINE
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CONTENTS
DRIVELINE
ATX14B
BASIC INSPECTION ....... .............................
6
DIAGNOSIS AND REPAIR WORKFLOW ..... .....6
Work Flow ........................................................... ......6
Preliminary Check .....................................................7
FUNCTION DIAGNOSIS ..............................10
4WD SYSTEM ................................................ ....10
System Diagram .................................................. ....10
System Description .................................................11
Component Parts Location ......................................16
CAN Communication ...............................................17
DIAGNOSIS SYSTEM (TRANSFER CON-
TROL UNIT) ........................................................
18
CONSULT-III Function (ALL MODE AWD/4WD) ....18
COMPONENT DIAGNOSIS .........................22
P1811 POWER SUPPLY CIRCUIT FOR
TRANSFER CONTROL UNIT ........................ ....
22
Description .......................................................... ....22
DTC Logic ...............................................................22
Diagnosis Procedure ...............................................22
Component Inspection ............................................23
P1802 – P1804, P1809 TRANSFER CON-
TROL UNIT .........................................................
24
Description .......................................................... ....24
DTC Logic ...............................................................24
Diagnosis Procedure ...............................................24
P1807 VEHICLE SPEED SENSOR (A/T) ..........26
Description .......................................................... ....26
DTC Logic ...............................................................26
Diagnosis Procedure ...............................................26
P1808 VEHICLE SPEED SENSOR (ABS) .........27
Description .......................................................... ....27
DTC Logic ............................................................ ....27
Diagnosis Procedure ...............................................27
P1810 NEUTRAL-4LO SWITCH .......................28
Description ...............................................................28
DTC Logic ................................................................28
Diagnosis Procedure ...............................................28
Component Inspection .............................................30
P1813 4WD SHIFT SWITCH .............................31
Description ...............................................................31
DTC Logic ................................................................31
Diagnosis Procedure ...............................................31
Component Inspection .............................................33
P1814 WAIT DETECTION SWITCH .................35
Description ...............................................................35
DTC Logic ................................................................35
Diagnosis Procedure ...............................................35
Component Inspection .............................................37
P1816 TRANSMISSION RANGE SWITCH .......38
Description ...............................................................38
DTC Logic ................................................................38
Diagnosis Procedure ...............................................38
P1817 ACTUATOR MOTOR .............................39
Description ...............................................................39
DTC Logic ................................................................39
Diagnosis Procedure ...............................................39
Component Inspection .............................................43
P1818 ACTUATOR POSITION SWITCH ..........45
Description ...............................................................45
DTC Logic ................................................................45
Diagnosis Procedure ...............................................45
Component Inspection .............................................47
P1819 TRANSFER CONTROL DEVICE ...........48
Description ...............................................................48
DTC Logic ................................................................48
Diagnosis Procedure ...........................................
....48
Revision: December 20092009 QX56

DLN-2
P1820 ENGINE SPEED SIGNAL ......................52
Description ........................................................... ...52
DTC Logic ...............................................................52
Diagnosis Procedure ..............................................52
P1822 CLUTCH PRESSURE SOLENOID .........53
Description ........................................................... ...53
DTC Logic ...............................................................53
Diagnosis Procedure ..............................................53
Component Inspection ............................................55
P1823 2-4 SOLENOID .......................................57
Description ........................................................... ...57
DTC Logic ...............................................................57
Diagnosis Procedure ..............................................57
Component Inspection ............................................60
P1824 TRANSFER MOTOR ..............................61
Description ........................................................... ...61
DTC Logic ...............................................................61
Diagnosis Procedure ..............................................61
Component Inspection ............................................65
P1826 TRANSFER FLUID TEMPERATURE ....67
Description ........................................................... ...67
DTC Logic ...............................................................67
Diagnosis Procedure ..............................................67
Component Inspection ............................................68
P1827 CLUTCH PRESSURE SWITCH .............70
Description ........................................................... ...70
DTC Logic ...............................................................70
Diagnosis Procedure ..............................................70
Component Inspection ............................................71
P1828 LINE PRESSURE SWITCH ....................73
Description ........................................................... ...73
DTC Logic ...............................................................73
Diagnosis Procedure ..............................................73
Component Inspection ............................................75
P1829 THROTTLE POSITION SIGNAL (ECM)
...
76
Description ........................................................... ...76
DTC Logic ...............................................................76
Diagnosis Procedure ..............................................76
P1830 ABS OPERATION SIGNAL (ABS) ........77
Description ........................................................... ...77
DTC Logic ...............................................................77
Diagnosis Procedure ..............................................77
P1831 VDC OPERATION SIGNAL (ABS) ........78
Description ........................................................... ...78
DTC Logic ...............................................................78
Diagnosis Procedure ..............................................78
P1832 TCS OPERATION SIGNAL (ABS) .........79
Description ........................................................... ...79
DTC Logic ...............................................................79
Diagnosis Procedure ..............................................79
U1010 CONTROL UNIT (CAN) .........................80
Description ........................................................... ...80
DTC Logic ...............................................................80
Diagnosis Procedure ...............................................80
ECU DIAGNOSIS .......................................81
TRANSFER CONTROL UNIT ........................ ...81
Reference Value .................................................. ...81
Wiring Diagram .......................................................89
DTC Index ...............................................................97
SYMPTOM DIAGNOSIS ...........................102
4WD SYSTEM SYMPTOMS ........................... ..102
Symptom Table .................................................... .102
4WD SHIFT INDICATOR LAMP AND 4LO IN-
DICATOR LAMP DO NOT TURN ON ..............
103
Description ........................................................... .103
Diagnosis Procedure .............................................103
4WD WARNING LAMP DOES NOT TURN ON ..105
Description ........................................................... .105
Diagnosis Procedure .............................................105
4WD SHIFT INDICATOR LAMP OR 4LO INDI-
CATOR LAMP DO NOT CHANGE ...................
107
Description ........................................................... .107
Diagnosis Procedure .............................................107
ATP WARNING LAMP DOES NOT TURN ON ..109
Description ........................................................... .109
Diagnosis Procedure .............................................109
4WD SHIFT INDICATOR LAMP KEEPS
FLASHING ........................................................
111
Description ........................................................... .111
Diagnosis Procedure .............................................111
4WD WARNING LAMP FLASHES RAPIDLY ..112
Description ............................................................112
Diagnosis Procedure .............................................112
4WD WARNING LAMP FLASHES SLOWLY ..113
Description ............................................................113
Diagnosis Procedure .............................................113
HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS ................................................ ..
114
Description ........................................................... .114
Diagnosis Procedure .............................................114
ATP SWITCH ....................................................116
Description ........................................................... .116
Diagnosis Procedure .............................................116
4WD SYSTEM DOES NOT OPERATE ............118
Description ........................................................... .118
Diagnosis Procedure .............................................118
Revision: December 20092009 QX56

DLN-3
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NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ..
119
NVH Troubleshooting Chart ................................ ..119
PRECAUTION ............................................120
PRECAUTIONS .............................................. ..120
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
120
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
120
Precaution for Transfer Assembly and Transfer
Control Unit Replacement .....................................
121
Precaution .............................................................121
Service Notice .......................................................122
PREPARATION .........................................123
PREPARATION .............................................. ..123
Special Service Tool ........................................... ..123
Commercial Service Tool ......................................125
ON-VEHICLE MAINTENANCE ..................127
TRANSFER OIL FILTER ................................ ..127
Removal and Installation ..................................... ..127
TRANSFER FLUID ...........................................129
Replacement ....................................................... ..129
Inspection ..............................................................129
ON-VEHICLE REPAIR ...............................130
TRANSFER CONTROL UNIT ........................ ..130
Removal and Installation ..................................... ..130
FRONT OIL SEAL ............................................131
Removal and Installation ..................................... ..131
REAR OIL SEAL ..............................................133
Removal and Installation ..................................... ..133
SIDE OIL SEAL ................................................135
Removal and Installation ..................................... ..135
TRANSFER CONTROL DEVICE .....................136
Removal and Installation ..................................... ..136
AIR BREATHER HOSE ....................................137
Removal and Installation ..................................... ..137
TRANSFER MOTOR ........................................140
Removal and Installation ..................................... ..140
REMOVAL AND INSTALLATION .............141
TRANSFER ASSEMBLY ............................... ..141
Removal and Installation ..................................... ..141
DISASSEMBLY AND ASSEMBLY ............142
TRANSFER ASSEMBLY ............................... ..142
Disassembly and Assembly ................................. ..142
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
179
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
179
General Specification .......................................... ..179
Inspection and Adjustment ....................................179
PROPELLER SHAFT: 2F1310
PRECAUTION ............... .............................
181
PRECAUTIONS ...............................................181
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
181
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
181
PREPARATION .........................................183
PREPARATION ...............................................183
Commercial Service Tool .................................... ..183
SYMPTOM DIAGNOSIS ............................184
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING .........................
184
NVH Troubleshooting Chart ................................ ..184
ON-VEHICLE REPAIR ...............................185
PROPELLER SHAFT ......................................185
On-Vehicle Service .............................................. ..185
REMOVAL AND INSTALLATION .............186
PROPELLER SHAFT ......................................186
Removal and Installation ..................................... ..186
DISASSEMBLY AND ASSEMBLY ............188
PROPELLER SHAFT ......................................188
Disassembly and Assembly ................................. ..188
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
190
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
190
General Specification .......................................... ..190
Snap Ring ..............................................................190
PROPELLER SHAFT: 2S1410
PRECAUTION ............... .............................
191
PRECAUTIONS ...............................................191
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
191
Revision: December 20092009 QX56

DLN-4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
191
PREPARATION ..........................................193
PREPARATION .............................................. .193
Commercial Service Tool .................................... ..193
SYMPTOM DIAGNOSIS ............................194
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
194
NVH Troubleshooting Chart ................................ ..194
ON-VEHICLE REPAIR ............................. ..195
PROPELLER SHAFT ..................................... .195
On-Vehicle Service .............................................. ..195
REMOVAL AND INSTALLATION ..............196
PROPELLER SHAFT ..................................... .196
Removal and Installation ..................................... ..196
DISASSEMBLY AND ASSEMBLY ............199
PROPELLER SHAFT ..................................... .199
Disassembly and Assembly ................................. ..199
SERVICE DATA AND SPECIFICATIONS
(SDS) .............. ............................................
201
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
201
General Specification .......................................... ..201
Snap Ring ..............................................................201
FRONT FINAL DRIVE: M205
PRECAUTION ....... ....................... ..............
203
PRECAUTIONS .............................................. .203
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ..
203
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
203
Precaution for Servicing Front Final Drive .............204
PREPARATION ..........................................205
PREPARATION .............................................. .205
Special Service Tool ............................................ ..205
Commercial Service Tool ......................................207
SYMPTOM DIAGNOSIS ............................208
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... .
208
NVH Troubleshooting Chart ................................ ..208
ON-VEHICLE MAINTENANCE ..................209
DIFFERENTIAL GEAR OIL ............................ ..209
Changing Differential Gear Oil ............................. .209
Checking Differential Gear Oil ..............................209
ON-VEHICLE REPAIR ..............................210
SIDE OIL SEAL .............................................. ..210
Removal and Installation ...................................... .210
FRONT OIL SEAL ............................................211
Removal and Installation ...................................... .211
CARRIER COVER .......................................... ..214
Removal and Installation ...................................... .214
REMOVAL AND INSTALLATION .............215
FRONT FINAL DRIVE .................................... ..215
Removal and Installation ...................................... .215
DISASSEMBLY AND ASSEMBLY ...........217
FRONT FINAL DRIVE .................................... ..217
Disassembly and Assembly ................................. .217
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ..........................................
234
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
234
General Specification ........................................... .234
Inspection and Adjustment ....................................234
REAR FINAL DRIVE: R230
PRECAUTION ............... ............................
236
PRECAUTIONS .............................................. ..236
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
236
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
236
Precaution for Servicing Rear Final Drive .............237
PREPARATION .........................................238
PREPARATION .............................................. ..238
Special Service Tool ............................................ .238
Commercial Service Tool ......................................240
SYMPTOM DIAGNOSIS ...........................242
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ......................... ..
242
NVH Troubleshooting Chart ................................. .242
DESCRIPTION ..................................................243
Cross-Sectional View ........................................... .243
ON-VEHICLE MAINTENANCE .................244
DIFFERENTIAL GEAR OIL ............................ ..244
Revision: December 20092009 QX56

DLN-5
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Changing Differential Gear Oil ............................
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Checking Differential Gear Oil ...............................244
ON-VEHICLE REPAIR ...............................245
FRONT OIL SEAL .......................................... ..245
Removal and Installation ..................................... ..245
SIDE OIL SEAL ................................................247
Removal and Installation ..................................... ..247
CARRIER COVER .......................................... ..249
Removal and Installation ..................................... ..249
REMOVAL AND INSTALLATION .............250
REAR FINAL DRIVE .......................................250
Removal and Installation ..................................... ..250
DISASSEMBLY AND ASSEMBLY ............253
REAR FINAL DRIVE .......................................253
Disassembly and Assembly ................................. ..253
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
270
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
270
General Specification .......................................... ..270
Inspection and Adjustment ....................................270
Revision: December 20092009 QX56

DLN-6
< BASIC INSPECTION >[ATX14B]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003772073
WORK FLOW
DETAILED FLOW
1.CUSTOMER INFORMATION
Interview the customer to obtain detailed information about the symptom.
>> GO TO 2
2.PRELIMINARY CHECK
Perform preliminary check. Refer to DLN-7, "Preliminary Check"
.
>> GO TO 3
3.SELF-DIAGNOSIS
Perform self-diagnosis. Refer to DLN-18, "CONSULT-III Function (ALL MODE AWD/4WD)"
.
AWNIA1592GB
Revision: December 20092009 QX56

DIAGNOSIS AND REPAIR WORKFLOWDLN-7
< BASIC INSPECTION > [ATX14B]
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>> GO TO 4
4.SYMPTOM
Check for symptoms. Refer to DLN-102, "Symptom Table"
.
>> GO TO 5
5.MALFUNCTIONING PARTS
Repair or replace the applicable parts.
>> GO TO 6
6.SYSTEM OPERATION
Check system operation.
>> GO TO 7
7.SELF-DIAGNOSIS
Perform self-diagnosis.
Are any DTC's displayed?
YES >> GO TO 5
NO >> Inspection End
Preliminary CheckINFOID:0000000003772074
TRANSFER FLUID CHECK
Check for leaks and fluid level. Refer to DLN-129, "Inspection".
PREPARATION FOR ROAD TEST
The purpose of the test is to determine overall performance of trans-
fer case and analyze causes of malfunctions.
When a malfunction is found in any part of transfer, perform the road
test to locate the malfunction area and repair the malfunction parts.
The road test consists of the following three parts.
1. CHECK BEFORE ENGINE IS STARTED
2. CHECK AT IDLE
3. CRUISE TEST
CHECK BEFORE ENGINE IS STARTED
1.CHECK 4WD SHIFT INDICATOR LAMP
1. Park vehicle on flat surface.
2. Turn ignition switch to OFF position.
3. Move A/T selector lever to P position.
4. Set 4WD shift switch to 2WD position.
5. Turn ignition switch to ON position. (Do not start engine.)
Does 4WD shift indicator lamp turn ON for approximately 1 second?
YES >> GO TO 2.
NO >> GO TO DLN-103, "Diagnosis Procedure"
.
2.CHECK 4WD WARNING LAMP
1. Turn ignition switch to OFF position.
2. Move A/T selector lever to P position.
3. Set 4WD shift switch to 2WD position.
4. Turn ignition switch to ON position. (Do not start engine.)
SMT089D
Revision: December 20092009 QX56