automatic transmission ISUZU AXIOM 2002 Service Workshop Manual

7A±15 AUTOMATIC TRANSMISSION (4L30±E)
Chart 4: Poor Shifting In All Gears (All Harsh Or All Soft)
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?Go to Step 2Go to Step 3
21. Check for these conditions which could affect clutch apply
time:
± Defective band apply solenoid (323).
± Defective servo or/and accumulator piston.
± Excessive clutch piston travel.
2. Check of possible causes of internal leaks:
± Cut or damaged sealing ring(s)
± Damaged sealing gasket(s)
± Check ball missing or out of location in 2nd and 3rd clutch
pistons.
3. Check for causes of burned clutch plates or band.
Was the problem found?
Repair or replaceÐ
3Was the line pressure high?
Go to Step 4
Use Chart 15a:
Possible Causes
of Low Line
Pressure in this
section
4Does DTC P0705 set?
Diagnose those
DTC(s) first
Use Chart 15b:
Possible Causes
of High Line
Pressure in this
section
Chart 5a: Delays In Drive And Reverse
NOTE: A short delay (less than 3 seconds) when first
engaging drive or reverse after allowing vehicle to sit
overnight is normal.
Step
ActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
More than 3
second delay in
drive and reverse
with engine off 1
hour or less.
Teflon seals (508)
on turbine shaft
damaged. Repair
Use Chart 15a:
Possible Causes
of Low Line
Pressure in this
section.
Chart 5b: Delays In Reverse Only
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Go to Step 2
Use Chart 15a:
Possible Causes
of Low Line
Pressure in this
section.
2Main case valve body gasket (88) damaged.
± Reverse check ball (85) in valve body (84) missing or out of
location.
± Check for restrictions at valve body transfer plate orifice.
Was the problem found?
RepairÐ

7A±16
AUTOMATIC TRANSMISSION (4L30±E)
Chart 6: Diagnostic Trouble Code (DTC) P0730
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Go to Step 2
Use Chart 15b:
Possible Causes
of High Line
Pressure in this
section
21. 1st and 2nd gear missing or 3rd and 4th gear missing.
Check appropriate shift valve. If OK replace solenoid.
2. No engine brake in any range (All ranges in Drive and Reverse
are OK).
Check for suspected conditions modifying delays to clutch
apply:
± Overrun clutch seal damaged.
± Excessive overrun clutch piston travel.
± Defective 3±4 accumulator piston.
± Causes of internal leaks.
± Causes of burned clutch plates.
3. 1st and 4th gear missing or 2nd and 3rd gear missing.
Shift solenoid A stuck. Replace shift solenoid A.
4. DTC P0730 is set in D range 1st gear above 3500 rpm.
Go to
Step 3.
5. DTC P0730 is set in D range 3rd gear between 55-80 mph.
NOTE: Perform this test within safe and legal limits.
Check for suspected conditions modifying delays to clutch
apply:
± 4th clutch seal damaged.
± Excessive 4th clutch piston travel.
± Defective 3±4 accumulator piston.
± Causes of internal leaks.
± Causes of burned clutch plates.
Was the problem found?
Repair or replaceÐ
3Check 3rd gear in ªDº in winter mode.
Does vehicle move?Shift solenoid A
stuck. Replace
shift solenoid A.
Go to Step 4
4Check for suspected conditions modifying delays to clutch apply:
± 2nd clutch seal damaged.
± Excessive 2nd clutch piston travel.
± Defective accumulator piston.
± Causes of internal leaks.
± Check ball missing or out of location in 2nd clutch.
± Seals cut, damaged or missing.
± Gaskets defective.
± Causes of burned clutch plates.
Was the problem found?
Repair or replaceÐ

7A±17 AUTOMATIC TRANSMISSION (4L30±E)
Chart 7: Harsh 1±2 Shift
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Check for 1±2
accumulator
valve (320) stuck
by foreign
material in main
case valve body.
Use Chart 15b:
Possible Causes
of High Line
Pressure in this
section.
Chart 8: Harsh 3±4 Shift
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Go to Step 2
Use Chart 15b:
Possible Causes
of High Line
Pressure in this
section
21. Check for 3±4 accumulator valve (407) stuck in adapter case
valve body (401).
2. Check for 3±4 accumulator piston (18) stuck in adapter case
(20).
Was the problem found?
Repair or replaceÐ
Chart 9a: 3±2 Downshift Complaint
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Go to Step 2
Use Chart 15a:
Possible Causes
of Low Line
Pressure in this
section
2Does DTC P1850 set?
Diagnose P1850
first
Replace band
apply solenoid
(PWM) (323)
Chart 9b: Harsh Shift When Shifting Into ªDº Or Accelerating From Stop
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Go to Step 2
Use Chart 15b:
Possible Causes
of High Line
Pressure in this
section
2Does DTC P1850 set?
Diagnose P1850
first
Replace band
apply solenoid
(PWM) (323)

7A±18
AUTOMATIC TRANSMISSION (4L30±E)
Chart 9c: Coastdown Harsh Shift Or Clunk At 3±2 Downshift
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Go to Step 2
Use Chart 15b:
Possible Causes
of High Line
Pressure in this
section
2Does DTC P1850 set?
Diagnose P1850
first
Replace band
apply solenoid
(PWM) (323)
Chart 10: Intermittent 4TH TO 2ND Gear Downshift At Steady Speed
StepActionYe sNo
1Check for consistent speed sensor reading with scan tool.
Was the reading correct?Replace mode
switch for
intermittent
contact.
Go to Step 2
21. Check for wiring harness damage or short to ground. If OK, go
to
(2).
2. Check transmission speed sensor connections. If OK, go to
(3).
3. Replace transmission speed sensor.
Was the replacement complete?
Ð
Replace speed
sensor.
Chart 11: Engine Flare At Shifting During Turning Only (Usually With Warm Engine)
StepActionYe sNo
1Check for oil leaks at transmission.
Was the problem found?Replace
transmission oil
filter and gasket
Ð
Chart 12: Engine Flare During 1±2 Or 2±3 Shift
StepActionYe sNo
1Check line pressure. Refer to Line Pressure Test in this section.
Was line pressure normal?
Go to Step 2
Use Chart 15a:
Possible Causes
of Low Line
Pressure in this
section
21. Check for a stuck 1±2 accumulator valve (320).
2. Check for servo piston (106) leaks.
3. Check for a stuck band apply solenoid (323).
Was line pressure normal?
Repair or replaceÐ

7A±19 AUTOMATIC TRANSMISSION (4L30±E)
Chart 13: Shudder Only During Torque Converter Clutch (TCC) Applying
StepActionYe sNo
11. TCC shudder is one of the most commonly misdiagnosed
conditions in an automatic transmission. The key to
diagnosing TCC shudder is to note when it happens and under
what conditions. Once the TCC has been fully applied, it is
nearly impossible to make it shudder. TCC shudder (short
burst of noise normally less than 1 second) will only occur
during clutch applying. It is not a steady state condition.
2. Drive until whole drivetrain is at normal operating temperature.
± On 4WD vehicles, the test must be performed with transfer
case selector lever in ª2Hº position.
± Shudder is a short burst of noise normally less than 1 second
in duration, and can be induced by the following maneuver:
3. From coast condition at 50 mph in ªDº range (Normal mode),
depress the throttle to 1/4-1/3 throttle. If present, shudder will
occur within 5 seconds together with TCC application.(The
scan tool may be used to determine the exact time of TCC
applying)
Was the problem found?
Replace
transmission fluid
and filter (remove
both pans) and
flush cooler lines.
Replace
converter
assembly and
O-ring on turbine
shaft
Perform
mechanical
inspection of
other drivetrain
components.
Chart 14: Possible Causes Of Transmission Noise
CAUTION: Before checking transmission for what
is believed to be transmission noise, ensure
presence and positioning of insulating plugs, pads
etc. Also make sure that noise does not come from
other drivetrain components.
Condition
Possible causeCorrection
Whine or BuzzOil level lowFill with ATF, check for external
leaks.
Plugged or restricted oil filterInspect oil filter.
Replace oil filter or ATF as necessary.
Damaged oil filter gasketReplace oil filter gasket.
Knocking noise from front of
transmission
Loose bolts (Converter to flex plate)Tighten to specifications.
transmission.Cracked or broken flex plateReplace flex plate.
Converter damagedReplace converter.
Knocking noise while driving, mostly
on acceleration.Transmission mount loose or brokenTighten mount bolts or replace
transmission mount.
Cooler line mounts loose or brokenTighten or replace cooler line
mounts.
Cooler lines touching body or frameRepair or replace as necessary.
Knocking noise when vehicle is
stationary
Loose flex plate mounting boltsTighten to specifications.
stationary.Cracked or broken flex plateReplace flex plate.
Damaged converterReplace converter.

7A±20
AUTOMATIC TRANSMISSION (4L30±E)
Chart 15a: Possible Causes of Low Line Pressure
StepActionYe sNo
1Check oil level.
Was the problem found?
Fill with ATFGo to Step 2
2Check for defective throttle position sensor.
Was the problem found?Replace throttle
position sensor
Go to Step 3
3Check for plugged, loose, or damaged oil filter (79).
Was the problem found?Inspect oil filter,
tighten bolts or
replace oil filter
(79)
Go to Step 4
4Check for a stuck force motor plunger (404). (Adapter case valve
body)
Was the problem found?Replace force
motor plunger
(404)
Go to Step 5
5Check for a stuck feed limit valve (412). (Adapter case valve body)
Was the problem found?Replace feed limit
valve (412)
Go to Step 6
6Check for loose converter bolts (4 & 5).
Was the problem found?Tighten converter
bolts (4 & 5)
Go to Step 7
7Check for a stuck pressure regulator valve (217). (Oil pump)
Was the problem found?Replace pressure
regulator valve
(217)
Go to Step 8
8Check for a stuck boost valve (213).(Oil pump)
Was the problem found?Replace boost
valve (213)
Go to Step 9
9Check for blocked intermediate oil passages to pressure
regulator valve. (Oil pump)
Was the problem found?
Replace oil pumpGo to Step 10
10Check for defective oil pump (9, 201, 202 & 228).
Was the problem found?
Replace oil pumpGo to Step 11
11Check for internal leaks.
± Check balls missing or out of location in valve bodies
± Seals cut or damaged
± Gaskets defective, etc.
Was the problem found?Install balls, or
correct ball
location
Replace seals
Replace gaskets
Ð

7A±21 AUTOMATIC TRANSMISSION (4L30±E)
Chart 15b: Possible Causes Of High Line Pressure
NOTE: If transmission is operating in backup mode, high
line pressure will be present.
Step
ActionYe sNo
1Check for defective throttle position sensor.
Was the problem found?Replace throttle
position sensor.
Go to Step 2.
2Check for a stuck force motor plunger (404). (Open
circuit/intermittent) (Adapter case valve body)
Was the problem found?Replace force
motor plunger
(404)
Go to Step 3
3Check for a stuck feed limit valve (412). (Adapter case valve body)
Was the problem found?Replace force
motor plunger
(412)
Go to Step 4
4Check converter bolts (4 & 5).
Was the problem found?Tighten converter
bolts (4 & 5)
Go to Step 5
5Check for a stuck pressure regulator valve (217). (Oil pump)
Was the problem found?Replace pressure
regulator valve
(217)
Go to Step 6
6Check for a stuck boost valve (213). (Oil pump)
Was the problem found?Replace boost
valve (213)
Go to Step 7
7Check for internal leaks.
± Check balls missing or out of location in valve bodies
± Seals cut or missing
± Gaskets defective, etc.
Was the problem found?Install balls, or
correct ball
location
Replace seals
Replace gaskets
Ð

7A±22
AUTOMATIC TRANSMISSION (4L30±E)
Chart 16: Possible Causes Of
Transmission Fluid Leaks
Before attempting to correct an oil leak, the actual source
of the leak must be determined. In many cases, the
source of the leak may be difficult to determine due to
ªwind flowº around the engine and transmission.
The suspected area should be wiped clean before in-
specting for the source of the leak.Oil leaks around the engine and transmission are gener-
ally carried toward the rear of the vehicle by the air
stream. In determining the source of an oil leak, the fol-
lowing two checks should be made:
1. With the engine running, check for external line
pressure leaks.
2. With the engine off, check for oil leaks due to the
raised oil level caused by drainback of converter oil
into the transmission.
Possible Causes Of Fluid Leaks Due To Sealing Malfunction
240RX008
Legend
(1) Electrical Connector (Main Case) Seal
(2) Transmission Vent (Breather)
(3) Speed Sensor O±Ring
(4) Extension (Adapter) Lip Seal
(5) Extension (Adapter) to Main Case Gasket
(6) Overfill and Oil Drain Screws Gasket
(7) Oil Pan Gasket (Main Case)
(8) Selector Shaft Seal(9) Oil Cooler Connectors (2)
(10) Oil Pan Gasket (Adapter Case)
(11) Converter housing attaching bolts not correctly
torqued
(12) Converter Housing Lip Seal
(13) Line Pressure Tap Plug
(14) Electrical Connector (Adapter Case) Seal
(15) Adapter Case Seal Rings (2)

7A±23 AUTOMATIC TRANSMISSION (4L30±E)
Stall Test
The stall test allows you to check the transmission for
internal abrasion and the one way clutch for slippage.
Torque converter performance can also be evaluated.
The stall test results together with the road test results will
identify transmission components requiring servicing or
adjustment.
Stall Test Procedure:
1. Check the level of the engine coolant, the engine oil,
and the automatic transmission fluid. Replenish if
necessary.
2. Block the wheels and set the parking brake.
3. Connect a tachometer to the engine.
4. Start the engine and allow it to idle until the engine
coolant temperature reaches 70 ± 80
C (158 ±
176
F).
5. Hold the brake pedal down as far as it will go.
6. Place the selector in the ªDº range.
7. Gradually push the accelerator pedal to the floor.
The throttle valve will be fully open.
Note the engine speed at which the tachometer
needle stabilizes.
Stall Speed : 2,100 +150 rpm
NOTE: Do not continuously run this test longer than 5
seconds.
8. Release the accelerator pedal.
9. Place the selector in the ªNº range.
10. Run the engine at 1,200 rpm for one minute.
This will cool the transmission fluid.
11. Repeat Steps 7 ± 10 for the ª3º, ª2º, ªLº and ªRº
ranges.
Line Pressure Test
The line pressure test checks oil pump and control valve
pressure regulator valve function. It will also detect oil
leakage.
Line Pressure Test Procedure:
1. Check the level of the engine coolant, the engine oil,
and the automatic transmission fluid.
Replenish if required.
2. Block the wheels and set the parking brake.
3. Remove the pressure detection plug at the left side of
the transmission case.
Set J±29770±A pressure gauge and adapter to the
pressure detection plug hole.
241RS001
4. Start the engine and allow it to idle until the engine
coolant temperature reaches 70 ± 80
C (158 ±
176
F).
5. Hold the brake pedal down as far as it will go.
6. Place the selector in the ªDº range.
7. Note the pressure gauge reading with the engine
idling.
8. Gradually push the accelerator pedal to the floor. The
throttle valve will be fully open.
Note the pressure gauge reading with the accelerator
pedal fully depressed.
NOTE: Do not continuously run this test longer than 5
seconds.
9. Release the accelerator pedal.
10. Place the selector in the ªNº range.
11. Run the engine at 1,200 rpm for one minute.
This will cool the transmission fluid.
12. Repeat Steps 7 ± 11 for the ª3º, ª2º, ªLº, and ªRº
ranges.
13. Install a pressure detection plug to the transmission
case, applying recommended thread locking agent
(LOCTITE 242) or its equivalent to thread of plug.
Make sure that thread is cleaned before applying
locking agents.
14. Tighten the pressure detection plug to the specified
torque.
Torque: 9 ± 14N´m (7 ± 10lb ft)

7A±24
AUTOMATIC TRANSMISSION (4L30±E)
MODELEVERENGINE SPEEDLINE PRESSUREFORCE MOTORMODEPOSITIONENGINE SPEEDkPaPSICURRENT (mA)
NORMAL/POWERD,3,2,LIDLE590 ± 73086 ± 106680 ± 720
WINTERDIDLE300 ± 39044 ± 571,020 ± 1,060
NORMAL/POWER
WINTERREVERSEIDLE460 ± 63067 ± 91880 ± 920
NORMAL/POWERD, 3, 2, LSTALL SPEED1,250 ± 1,380181 ± 20070 ± 110
WINTERDSTALL SPEED1,250 ± 1,380181 ± 20070 ± 110
NORMAL/POWER
WINTERREVERSESTALL SPEED1,400 ± 1,580203 ± 229340 ± 380
Shift Speed Chart
Transfer gear ratio:High: 1.000
Rear axle ratio:4.300
ªNormal modeº
Upshift
Range
Throttle
opening1 " 2
(First Gear) (Second Gear)
km/h (mph)2 " 3
(Second Gear) (Third Gear)
km/h (mph)3 " 4
(Third Gear) (Fourth Gear)
km/h (mph)
DFully opened53 ~ 59 (33 ~ 37)110 ~ 116 (68 ~ 72)166 ~ 172 (103 ~ 107)
(Drive)Half throttle32 ~ 38 (20 ~ 24)57 ~ 63 (35 ~ 39)99 ~ 105 (61 ~ 65)
3Fully opened53 ~ 59 (33 ~ 37)110 ~ 116 (68 ~ 72)Ð
(Third)Half throttle32 ~ 38 (20 ~ 24)57 ~ 63 (35 ~ 39)Ð
2Fully opened53 ~ 59 (33 ~ 37)ÐÐ
(Second)Half throttle32 ~ 38 (20 ~ 24)ÐÐ
Downshift
Range
Throttle
opening1 u 2
(First Gear) (Second Gear)
km/h (mph)2 u 3
(Second Gear) (Third Gear)
km/h (mph)3 u 4
(Third Gear) (Fourth Gear)
km/h (mph)
D
Fully opened45 ~ 51 (28 ~ 32)97 ~ 103 (60 ~ 64)155 ~ 161 (96 ~ 100)
D
(Drive)Half throttle14 ~ 20 (9 ~ 12)33 ~ 39 (20 ~ 24)64 ~ 70 (40 ~ 43)(Drive)
Fully closed13 ~ 19 (8 ~ 12)19 ~ 25 (12 ~ 16)27 ~ 33 (17 ~ 21)
3
Fully opened45 ~ 51 (28 ~ 32)97 ~ 103 (60 ~ 64)Ð
3
(Third)Half throttle14 ~ 20 (9 ~ 12)33 ~ 39 (20 ~ 24)Ð(Third)
Fully closed13 ~ 19 (8 ~ 12)19 ~ 25 (12 ~ 16)Ð
2
Fully opened45 ~ 51 (28 ~ 32)92 ~ 98 (57 ~ 61)Ð
2
(Second)Half throttle14 ~ 20 (9 ~ 12)92 ~ 98 (57 ~ 61)Ð(Second)
Fully closed13 ~ 19 (8 ~ 12)92 ~ 98 (57 ~ 61)Ð
L
(First)Ð48 ~ 54 (30 ~ 34)ÐÐ