change time ISUZU KB P190 2007 Workshop Owners Manual

7D1-46 TRANSFER CONTROL SYSTEM
Diagnosis
Before determining a trouble (Non-trouble mode)
1. When shifting from 2H to 4H:
1-1-1 When the flashing frequency of the 4WD indicator is changed from 2Hz to 4Hz (Shift on the fly) If the load is too large to shift the gears synchronously, the operation is repeated up to 3 times. If the shifting
is not effected after being repeated 3 times, the indicator frequency is changed from 2Hz to 4Hz. At the same
time, the actuator condition is changed to 2H, indicator flashes at 4Hz for 10 seconds, and then goes out.
Cause of excessive synchronous shifting load
• Extremely low temperature (the oil viscosity of the front differential increases requiring a large load for
synchronization).
• High speed (since the difference of relative revolutions of gears to be shifted synchronously is too large,
required work load per unit time becomes larger).
Step 1-1-1:
Stop the vehicle or decrease the speed and operate as required again.
1-1-2 When the flashing frequency of the 4WD indicator is changed from 2Hz to 4Hz (Rigid and free wheel
Hub) / Block out of meshing spline in transfer case.
Step 1-1-2:
Run the vehicle forward and backward several meters and operate as required again.
1-2 When the flashing of 4WD indicator at 2Hz continues more than 11.5 seconds (repetition of 3 times of
above No.1 is counted) (Shift on the fly)
If there is difference of revolutions and phases between the front wheel and the axle, connecting the front
wheel and axle is difficult.
Until shifting in the transfer and connection of the front wheel and axle are completed
∗, the indicator flashes at
a frequency of 2Hz. In the above case, the indicator continues flashing at a frequency of 2Hz until the
connection of the front axle is completed. (If the shifting in the transfer is not completed, the flashing
frequency is changed to 4Hz (above No.1).)
By correcting the difference of relative revolutions and deviation of phases, the shifting can be completed.
Step 1-2:
While the vehicle is running, check it is safe around the vehicle and then accelerate or decelerate the
vehicle while going straight.
When the vehicle is at a stop, run the vehicle forward and backward several meters.

2. When shifting from 4H to 2H
2-1 When 4WD indicator continues flashing at 2Hz
W hen shifting from 4H to 2H, the 4W D indicator continues flashing at 2Hz until separation in the transfer and
the separation of the front wheel axle are completed∗. W hen torsional torque is accumulated in the drive
system, separation in the transfer and separation of the front axle∗ is difficult. In such a case, they can be
separated by removing the torsional torque of the drive system.
Step 2-1:
While the vehicle is running, check it is safe around the vehicle and then accelerate or decelerate the
vehicle while going straight.
When the vehicle is in stop, run the vehicle several meters forward and backward.

∗: Shift on the fly only.


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ISUZU KB P190 2007

8A-362 ELECTRICAL-BODY AND CHASSIS
Tachometer Off-Vehicle Inspection
Remove the tachometer from the meter assembly and
measure the resistance value and the current consumption
between each terminal.


SELF DIAGNOSTIC FUNCTION
Check that the speedometer, tachometer, fuel gauge, and
temperature gauge operate properly.

821R300033


Entering the self-diagnostic mode
1. Push in and hold the “Change Indicator and Reset” knob.
2. Turn the ignition ON.
3. W hen the LCD odometer turns ON, release the “Change Indicator and Reset” knob.
4. Push in and release the “Change Indicator and Reset” knob three times in quick succession.
The meter cluster is now in “Self-diagnostic” mode.
NOTE: Steps 2-4 must be performed within 7 seconds.
The meter cluster will not enter “Self-diagnostic” mode if any of
the following conditions occur:
1. The “Change Indicator and Reset” knob is not depressed when the ignition is turned ON.
2. The “Change Indicator and Reset” knob is released within 600ms of turning the ignition ON.
3. The “Change Indicator and Reset” knob is not depressed and released three times within 7 seconds.


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9A-14 SUPPLEMENTAL RESTRAINT SYSTEM
Component Description
SRS Control Unit
WARNING: DURING SERVICE PROCEDURES, BE
VERY CAREFUL WHEN HANDLING A SRS
CONTROL UNIT. NEVER STRIKE OR JAR THE SRS
CONTORL UNIT. NEVER POWER UP THE SRS
WHEN THE SRS CONTROL UNIT IS NOT RIGIDLY
ATTACHED TO THE VEHICLE. ALL SRS CONTROL
UNIT AND MOUNTING BRACKET FASTENERS
MUST BE CAREFULLY TORQUED AND THE
ARROW MUST BE POINTED TOWARD THE FRONT
OF THE VEHICLE TO ENSURE PROPER
OPERATION OF THE SRS. THE SRS CONTROL
UNIT COULD BE ACTIVATED WHEN POWERED
WHILE NOT RIGIDLY ATTACHED TO THE
VEHICLE WHICH COULD CAUSE DEPLOYMENT
AND RESULT IN PERSONAL INJURY.
The SRS control unit is designed to perform the
following functions in the SRS:
1. Energy Reserve — The SRS control unit maintains 30–Volt Loop Reserve (30VLR) energy supply to
provide deployment energy when ignition voltage is
lost in a frontal crash.
2. Frontal Crash Detection — The SRS control unit monitors vehicle velocity changes to detect frontal
crashes which are severe enough to warrant
deployment.
3. Air Bag Deployment — W hen a frontal crash o
f
sufficient force is detected, the SRS control unit
will cause enough current to flow through the ai
r
bag assembly to deploy the air bag.
4. Malfunction Detection — The SRS control unit performs diagnostic monitoring of SRS electrical
components and sets a diagnostic trouble code
when a malfunction is detected.
5. Frontal Crash Recording — The SRS control unit records information regarding SRS status during
frontal crash.
6. Malfunction Diagnosis — The SRS control unit displays SRS diagnostic trouble codes and system
status information through the use of a scan tool.
7. Driver Notification — The SRS control unit warns the vehicle driver of SRS malfunctions b
y
controlling the “SRS” warning lamp.


The SRS control unit is connected to the SRS wiring
harness by a 52–pin connector. This harness
connector uses a shorting clip across certain terminals
in the contact area. This shorting clip connects the
“SRS” warning lamp to ground when the SRS control
unit harness connector is disconnected or CP
A
(Connector Position Assurance) is not inserted even i
f
completely connected. This will cause the “SRS”
warning lamp to come “ON” steady whenever the
ignition switch is at the ON or START positions with
the SRS control unit disconnected.


RTW 79ASH000401
Legend
(1) SRS Control Unit
(2) SRS Harness


“SRS” Warning Lamp
Ignition voltage is applied to the “SRS” warning lamp
when the ignition switch is at the ON or START
positions. The SRS control unit controls the lamp b
y
providing ground with a lamp driver. The “SRS”
warning lamp is used in the SRS to do the following:
1. Verify lamp and SRS control unit operation b
y
flashing SEVEN (7) times when the ignition switch
is first turned “ON”.
2. W arn the vehicle driver of SRS electrical system malfunctions which could potentially affect the
operation of the SRS. These malfunctions could
result in nondeployment in case of a frontal crash
or deployment for conditions less severe than
intended.
The “SRS “ warning lamp is the key to drive
r
notification of SRS malfunctions. For proper lamp
operation, refer to the “SRS Diagnostic System Check”
in this section.

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11A-36 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
Resetting and Programming
Resetting and Programming Guidelines
Notice:The security information must be programmed
when the ICU, ECM, PIM or transponder key(s) is
replaced, or transponder key(s) is added.
Vehicle Security Information Card (If issued)
When performing ICU, ECM, PIM or transponder key(s)
resetting or programming functions using a scan tool,
you will be prompted to enter four digits of security
code (1). This information is found on the vehicle
security information card issued with the vehicle when
new. If the card is unavailable, contact a distributor’s
service department to obtain the relevant security code.
For new owners, distributor or dealership must provide
vehicle security information card that has identification
numbers of owner’s vehicle immobilizer system. This
information is very important in case of repair or
transponder key is lost. It is necessary to provide
following items in your responsibility.
• Vehicle security information card to a new owner.
• Blank vehicle security information card it is for reissue.
• Instruction to your dealership how to use it.
Your organization must keep security code for all
vehicles as confidential data. In case of vehicle security
information card is lost, the data can be requested from
a distributor’s service department. This request will only
be processed if accompanied by the enclosed form and
proof of ownership. Once the data is received, it can be
entered in a blank card and given to the customer. The
unused card should be destroyed. Instructions on filling
out the Data Request Vehicle Security Information Card
as follows.
• The data requested under items 1 to 10 must be provided completely, including the authorized
dealership number, the vehicle identification
number (VIN) and engine type/ number. • Complete the form by entering data and signature/
authorized dealership stamp and send it along with
proof of ownership to address provided in the form.
• The requested data will be sent by fax to dealership that made the request after your
organization has confirmed that the information is
correct.
Security Code
The security code is required when performing ICU,
ECM, PIM or transponder key(s) resetting or
programming functions. When a scan tool requests the
security code to be entered, and an incorrect code is
entered, the ICU, ECM or PIM will go into a security
wait time stage. This wait time stage will prevent any
further attempts to enter the security code until the wait
time has elapsed. Should a second incorrect security
code be entered after the initial wait time has elapsed,
the ICU, ECM or PIM will go into a second wait time
stage. The wait time will increase each time an
incorrect code is entered. When the correct code is
entered the wait time will rest back to its original value
of 10 seconds.
• Stage 1 = 10 seconds
• Stage 2 = 10 seconds
• Stage 3 = 10 minutes
• Stage 4 = 20 minutes
• Stage 5 = 40 minutes
RTW7BASH000401
KEEP THIS SECURITY INFORMATION IN A SAFE PLACE AWAY FROM YOUR VEHICLEDO NOT STORE CARD IN WALLET
1
SAMPLE
RTW7BAMH000101
Your organization name
To be filled out by authorized dealership: Comment, plant security
1. Dealership name.......................................................... ....................................................................
....................................................................
....................................................................
....................................................................
....................................................................
....................................................................
....................................................................
....................................................................
.................................................................... ....................................................................
....................................................................
....................................................................
....................................................................
....................................................................
2. Name of contact partner.............................................
6. Name of registered keeper
7. Reason for request (please mark with cross)
3. Dealership number......................................................
4. Address.......................................................................
8. Vehicle type................................................................
9. VIN................................................................................
10. Engine type / No.........................................................
11. Security Code :
12. Key No. :
13. Radio code (if lost, please supply radio unit number)
14. CD-changer code (if lost, please
supply CD-changer unit number)
Requested data (please mark with cross)
5. Tel:....................................Fax....................................
.....................................................................................
- Loss by customer
- Loss by dealership
- New delivery Car Pass
- Theft
Important Instructions:
Comments form Plant Security
Data, signature / stamp Data, signature
(Dealership) (Plant Security)
Enclosure: Proof of ownership Only data corresponding to the delivery status of the vehicle Ex works can be Issued.
Vehicle Security Information requests will only be processed if they are filled out completely,
signed and sent to your organization along with proof of ownership (enclosure).
Information via telephone is only possible in exceptional circumstances via your service organization.
No signature Data / proof of owner ship incomplete,
Please complete
Data / proof of ownership missing,
Please supply Illegible due to poor fax communication,
please resend
SAMPLE

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ISUZU KB P190 2007

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-17
lmportant information on Programming
Security code
The security code protects the immobilizer control unit
against unauthorized programming and data access
from Tech-2. The security code consists of a 4 digit
code number and is programmed into the immobilize
r
control unit and Engine Control Module (ECM).
New control units are not programmed with a securit
y
code.
If the control units are replaced, the security code
entered in the car pass, transponder lD, etc.
Must be programmed into the new control unit with
Tech-2.
The security code can only be programmed with Tech-2
once and must therefore be performed with great care.
Once programmed, the security code cannot be
overwritten. An already used immobilizer can be reused
in a different car by initializing the immobilizer. After that
you can program the security code again. For initializing
command you need the current security code.
If the immobilizer control unit is returned, always
enclosed the security code that is allocated to that
control unit. If this is not done, we can not process the
case and the warranty will not be recognized.
Entering a code
If the Tech-2 display requests that the
• security code
• mechanical key number
• Vehicle Identification No.
be entered, process as follows;
To input a digit you need to use the up and down
buttons of the Tech-2. By using the numeric buttons the
according digit will be displayed at the current position
and the cursor will move to the next position.
For letters you need to use the up and down buttons o
f
the Tech-2. The up and down key might be used for
digits as well. By using the up and down buttons the
displayed digit or letter will be increased or decreased.
To move to the next position you need to use the move-
to-right-button.
W ith the two buttons, move-to-right and move-to-left
you can select the position of number you want to
change.
This will allow you to correct a wrong number.
After the number is completed you need to press the
Enter button to accept the number. Correction is now no
longer possible.
Use the OKAY soft key to program the number and the
NOT OKAY soft key to abort the programming.
Transponder (Key)

•
••
•
If a transponder key is lost:
If a transponder key is lost, all transponder keys in the
immobilizer control system must be erased.
Transponder keys can be ordered via the "Your prope
r
organization name such as part and accessory
department" as previously by providing the mechanical
key number.
The mechanical key number is provided on the car pass
card.
Thereafter, existing and new transponder keys are
programmed consecutively using Tech-2. The vehicle
can then no longer be started using lost key.
•
••
•
5 transponder keys can be provided:
Each transponder has different Identifications. If a
customer wants more than 2 transponder keys,
maximum 5 transponder keys can be provided b
y
additional programming by Tech-2.
•
••
•
lf a new ignition key with different mechanical key
number needs to be installed:
If installation of an ignition lock with a different
mechanism key number is necessary (an ignition lock
which belongs to the mechanical key number has to be
ordered first), all transponder keys must first be erased
and the two transponder keys which belong to the
ignition lock that is now installed must be programmed.
The new mechanical key number must be programmed
now into the immobilizer. The mechanical key numbe
r
in the car pass is to be changed as well.
Important:
After successful programming, the engine control can
only be used for vehicles with immobilizer and
transponder.
Faults that occur in connection with the immobilize
r
control unit are recognized by the engine control unit
and as long as "IMMOBILOZER" is not programmed,
are indicated by a flashing of the check engine lamp.
If the immobilizer and engine control unit are replaced
at the same time, the immobilizer control unit must be
programmed first before the "IMMOBILIZER" function in
the engine control unit can be activated.

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ISUZU KB P190 2007

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-21
•
••
•
CAUTION

060R200286
•
••
•
Erase

060R200285
4. See programming result on display.

Programming Immobilizer Function

Caution:
1) Do not replace ICU and ECM at the same time
2) Change ICU at first or ECM and other one
change follows.

1. Select "Body" and "immobilizer".
2. Select "Programming" on Tech-2 display.
3. Check the display, then press the "Confirm" key.

LTW 3BASH000401

4. Install the "Hardware Key" on PC.
5. Connect RS232 cable to the PC and Tech2.
6. Turn on the PC, then start software "TIS 2000".
7. Select "Security Access" in the TIS 2000 screen.







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11B-4 ANTITHEFT SYSTEM
Transmitter (into remote key) power
The transmitted power is less than 10 m W .
Battery life time for transmitter power
The minimum life time of battery is 2 years with 15
lock/unlock cycles per day.
W hile the battery is changed, the data retention will be
at least 3 minutes without pressing a button.
Super lock
(Mechanical anti-theft locking system)
To Lock:
All doors must be closed; press the lock button on the
remote control unit again within 10 seconds after
locking or turn key in driver's door lock towards rear of
vehicle again within 10 seconds after locking, then turn
it back to the vertical position and remove.
Lock buttons on all doors are positioned such that doors
cannot be opened.
To unlock:
Press unlock button on remote key or turn key in
driver's door lock towards front of vehicle, then turn it
back to the vertical position and remove. If the key is
used, antitheft alarm sound operate which continues
until ignition switch turn ON. If a problem is found, open
the driver door as necessary.


No proper transmitter is available, what
should be done for the system?
W hen any proper transmitter is not available, a new
transmitter should be programmed. Up to 5 transmitters
can be provided with a scan tool (Tech-2) and by proper
procedure.
In addition to the absence of proper transmitter, it may
happen particular secret code to the particular vehicle is
missing. ln this case, the secret code must be provided
by your organization.
Otherwise transmitter cannot be programmed in any
way.
lf the essential for a scan tool (Tech-2) for programming
and proper software for Tech-2 are not available, there
is no permanent way to fix system. Temporary replace
with new ACU, new ICU and new transmitter without
any secret code can make the system be deactivated,
but it does not last long. Such a replacement does not
solve any condition. Even after replacement, the system
is activated automatically in short time and then no
operation of the vehicle can be made in any way.
Tech-2 should be provided in your organization.

• Security code management
Your organization must keep security codes for all
vehicles as confidential data. Once the security codes
are lost, anybody who have the security code can
access antitheft system. Your organization has
responsibility of any missing vehicles caused by stolen
security code.

• Essential tool (Scan tool: Tech-2)
Your dealership must have Tech-2, and Tech-2 updated
software for immobilizer system.


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11B-36 ANTITHEFT SYSTEM

Diagnosis
Diagnostic procedure
• Once the cause of DTC is repaired or gone,
engine can be operated normally, and present
DTC becomes history code.
• History code is canceled by no repeat failure on 25
consequence ignition key on afterward.
• History code cannot be canceled by batter
y
connector disconnected.
Clearing Diagnostic Trouble Codes
IMPORTANT: Do not clear DTCs unless directed to do
so by the service information provided for each
diagnostic procedure. W hen DTCs are cleared, the
Failure Record data which may help diagnose an
intermittent fault will also be erased from memory.
Verifying Vehicle Repair
Verification of vehicle repair will be more
comprehensive for vehicles with immobilizer system
diagnostic. Following a repair, the technician should
perform the following steps:
1. Review and record the Fail Records for the DTC which has been diagnosed.
2. Clear DTC (s).
3. Operate the vehicle within conditions noted in the Fail Records.
4. Monitor the DTC status information for the DTC which has been diagnosed until the diagnostic test
associated with that DTC runs.
Following these steps are very important in verifying
repairs on immobilizer systems. Failure to follow these
steps could result in unnecessary repairs.
Diagnostic Aids
An intermittent may be caused by the following:
• Poor connections.
• Miss routed harness.
• Rubbed through wire insulation.
• Broken wire inside the insulation.
Check for the following conditions:
• Poor connection at ACU-Inspect harness
connectors for backed out terminals, imprope
r
mating, broken locks, improperly formed or
damaged terminals, and poor terminal to wire
connection.
• Damaged harness-Inspect the wiring harness fo
r
damage.
If the harness appears to be OK, observe the data
display on the Tech2 while moving connectors and
wiring harnesses related to the switch or actuator.

A change in the display will indicate the location of
the fault.
If DTC cannot be duplicated, the information included in the Failure Records data can be useful
in determined vehicle mileage since the DTC was
last set.
If it is determined that the DTC occurs intermittently, performing the DTC Diagnostic
Chart may isolate the cause of the fault.
NOTE: Breakage of antitheft fuse does not operate
antitheft system. Check LED lamp flashes at this time.

Check the Electro-Magnetic Interference (EMI)
• Location of vehicle check
Move the vehicle to a new location and perform
the check again.
• Non-OEM Parts.
Switch is “OFF” or remove the Non-OEM parts and
perform the check again.
• Other
Remove the accessory and another key from key.

Check the other items.
• Battery voltage is low.
• Antitheft programming functions.
Must be programmed antitheft system.
• Registration for security code, antitheft control unit
parts number.
• Key switch operation.

Antitheft system may detect a history DTC by the
timing of ON-OFF of a key switch.
• Active the antitheft system.
• Keyless entry system is malfunction.
• Immobilizer system is malfunction.

Check the operation
Check the operation "Lock / unlock" by using transmitter
(key) on the vehicle.


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ISUZU KB P190 2007