air conditioning ISUZU KB P190 2007 Workshop Manual PDF

1-70 HEATER AND AIR CONDITIONING
BLOWER UNIT ASSEMBLY
REMOVAL AND INSTALLATION





This illustration is based on RHD model
RTW 710LF001801

Removal Steps
1. Control cable
2. Instrument panel assembly and cross
beam
3. Electronic thermostat connector
4. Evaporator or duct
5. Resistor connector
6. Blower motor connector
7. Blower unit assembly or intake box assembly

Installation Steps
7. Blower unit assembly or intake box
assembly
6. Blower motor connector
5. Resistor connector
4. Evaporator or duct
3. Electronic thermostat connector
2. Instrument panel assembly and cross
beam
1. Control cable



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ISUZU KB P190 2007

HEATER AND AIR CONDITIONING 1-71




Important Operations - Removal
2. Instrument Panel Assembly and Cross Beam
Refer to SECTION 10 “INSTRUMENT PANEL”.
4. Evaporator or Duct
Refer to “EVAPORATOR” or “DUCT” in this section.




Important Operation - Installation
2. Instrument Panel Assembly and Cross Beam
Adjust the heater control cables.
Refer to “CONTOROL LEVER ASSEMBLY” in this section.



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ISUZU KB P190 2007

1-72 HEATER AND AIR CONDITIONING
DISASSEMBLY AND REASSEMBLY




This illustration is based on RHD model


Disassembly Steps
1. Attaching screw
2. Intake link
3. Intake lever
4. Intake packing
5. Attaching screws
6. Blower motor assembly
7. Attaching screw
8. Flat resistor
9. Upper case
10. Lower case
11. Mode door
12. Bell mouth
13. Control cable clamp
Reassembly Steps
13. Control cable clamp
12. Bell mouth
11. Mode door
10. Lower case
9. Upper case
8. Flat resistor
7. Attaching screw
6. Blower motor assembly
5. Attaching screws
4. Intake packing
3. Intake lever
2. Intake link
1. Attaching screw

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ISUZU KB P190 2007

HEATER AND AIR CONDITIONING 1-73
DEFROSTER NOZZLE AND VENT DUCT
REMOVAL AND INSTALLATION



This illustration is based on RHD model
RTW 710MF000201

Removal Steps
1. Instrument panel assembly and cross beam
2. Side def hose RH/LH
3. Defroster nozzle
4. Vent duct driver side and assist side
5. Center vent duct

Installation Steps
5. Center vent duct
4. Vent duct driver side and assist side
3. Defroster nozzle
2. Side def hose RH/LH
1. Instrument panel assembly and cross beam






Important Operation - Removal
1. Instrument Panel Assembly and Cross Beam
Refer to SECTION 10 “INSTRUMENT PANEL”.




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ISUZU KB P190 2007

1-74 HEATER AND AIR CONDITIONING
REAR HEATER DUCT
REMOVAL AND INSTALLATION


This illustration is based on RHD model

RTW 710LF004301

Disassembly Steps
1. Front seat assembly (RH/LH)
• Refer to SECTION 10 “FRONT
SEAT”.
2. Rear floor console
• Refer to SECTION 10 “FLOOR
CONSOLE”.
3. Front floor console (A/T, M/T Model)
• Refer to SECTION 10 “FLOOR
CONSOLE”.
4. Sill plate (RH/LH)
• Refer to SECTION 10 “INTERIOR
TRIM PANELS”.
5. Dash side trim cover (RH/LH)
6. Carpet
7. Clip
8. Rear Heater duct (RH/LH)
9. Rear Heater duct center

Reassembly Steps
9. Rear heater duct center
8. Rear heater duct (RH/LH)
7. Clip
6. Carpet
5. Dash side trim cover (RH/LH)
4. Sill plate (RH/LH)
• Refer to SECTION 10 “INTERIOR
TRIM PANELS”.
3. Front floor console (A/T, M/T Model)
• Refer to SECTION 10 “FLOOR
CONSOLE”.
2. Rear floor console
• Refer to SECTION 10 “FLOOR
CONSOLE”.
1. Front seat assembly (RH/LH)
• Refer to SECTION 10 “FRONT
SEAT”.



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ISUZU KB P190 2007

HEATER AND AIR CONDITIONING 1-75
CONTROL LEVER ASSEMBLY
REMOVAL AND INSTALLATION


This illustration is based on RHD model
RTW 710MF000801

Removal Steps
1. Glove box
2. Instrument panel driver side lower cover
3. Ash-tray
4. Control cables
5. Center cluster
6. Attaching screw
7. A/C switch connector
8. Fan switch connector
9. Control lever assembly

Installation Steps
9. Control lever assembly
8. Fan switch connector
7. A/C switch connector
6. Attaching screw
5. Center cluster
4. Control cables
3. Ash-tray
2. Instrument panel driver side lower cover
1. Glove box



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ISUZU KB P190 2007

1-76 HEATER AND AIR CONDITIONING
Important Operations - Removal
2. Instrument Panel Driver Lower Cover
Refer to SECTION 10 “INSTRUMENT PANEL” .




RTW 710SH000601

4. Control Cables
Disconnect control cables at each side of the unit.


5. Center Cluster
Refer to SECTION 10 “INSTRUMENT PANEL”.

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HEATER AND AIR CONDITIONING 1-77













Important Operations - Installation
9. Control Lever Assembly
Air source control cable
RHD
1) Slide the control lever to the left (“CIRC” position).
2) Connect the control cable at the "CIRC" position of the link unit of blower assembly and fix it with the clip.
LHD
1) Slide the control lever to the right (“FRESH” position).
2) Connect the control cable at the "FRESH" position of the link unit of blower assembly and fix it with the clip.

Temperature control cable
RHD
1) Turn the control knob to the right (“FULL HOT” position).
2) Connect the control cable at the “FULL HOT” position of the mix lever of the heater unit and fix it with the clip.
LHD
1) Turn the control knob to the left (“FULL COLD” position).
2) Connect the control cable at the “FULL COLD” position o
f
the mix lever of the heater unit and fix it with the clip.

Air select control cable
RHD
1) Turn the control knob to the left (“VENT” position).
2) Connect the control cable at the “VENT” position of the mode control link of the heater unit and fix it with the clip.
LHD
1) Turn the control knob to the right (“DEF” position).
2) Connect the control cable at the “DEF” position of the mode control link of the heater unit and fix it with the clip.

4. Control Cables
Check control cable operation




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ISUZU KB P190 2007

1-78 HEATER AND AIR CONDITIONING

RTW 410MF000201


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ISUZU KB P190 2007

HEATER AND AIR CONDITIONING 1-79
CONTROL PANEL ILLUMINATION BULB
REMOVAL AND INSTALLATION





This illustration is based on RHD model
RTW 710MF000401

Removal Steps
1. Control lever assembly
2. Illumination bulb

Installation Steps
2. Illumination bulb
1. Control lever assembly


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ISUZU KB P190 2007