wheel JAGUAR XFR 2010 1.G Workshop Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
Page 478 of 3039
Wheels and Tires - Wheel and Tire
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Installation
2. Torque: 125 Nm
1. CAUTION: Apply a small amount of grease to the hub and wheel mating
surfaces before installation. Make sure the grease does not come into
contact with the vehicles braking components and the wheel stud
threads. Failure to follow these instructions may result in personal
injury.
To install, reverse the removal procedure.
Page 481 of 3039
Published: 11-May-2011
Vehicle Dynamic Suspension - Vehicle Dynamic Suspension V8 5.0L Petrol/V8 S/C 5.0L Petrol - Overview
Description and Operation
OVERVIEW
Adaptive Dynamics - Supercharged Vehicles from 2010MY
The adaptive dynamics system, is an electronically controlled suspension system which constantly adjusts the damping
characteristics of the suspension dampers in reaction to the existing driving conditions. The adaptive dynamics system is
available on specified models.
The system is controlled by an Adaptive Damping Module (ADM), located beneath the right-hand front seat. The module
receives signals from three dedicated vertical accelerometers; two at the front of the vehicle and one at the rear, which,
together with four suspension height sensors, determine the state of the body and wheel motions. In addition to these inputs,
further signals from other vehicle electronic system components to determine vehicle state and driver inputs are monitored by
the adaptive damping module. These combined signals are used by the adaptive damping module to continuously adjust the
damping characteristics of each of the suspension dampers in reaction to the current driving conditions to give the optimum
body control and vehicle ride.
Page 483 of 3039
7 Rear accelerometer 8 Instrument cluster 9 JaguarDrive selector module 10 ABS (anti-lock brake system) module 11 TCM (transmission control module) 12 ECM (engine control module) 13 RH (right-hand) rear damper 14 RH front damper 15 LH (left-hand) front damper 16 LH rear damper 17 LH rear suspension height sensor 18 RH rear suspension height sensor 19 LH front suspension height sensor 20 RH front accelerometer 21 RH front suspension height sensor 22 Adaptive damping module 23 LH front accelerometer
PRINCIPLES OF OPERATION System Operation
The adaptive damping module uses a combination of information from other system modules and data from the accelerometers
and suspension height sensors to measure the vehicle and suspension states and driver inputs. Using this information, the
adaptive damping module applies algorithms to control the dampers for the current driving conditions.
The adaptive damping module receives signals on the high speed CAN bus from the following system components: Brake Pressure - ABS module. Brake Pressure Quality Factor - ABS module. Car Configuration Parameters - AJB. Center Differential Range Actual - ECM. Engine Speed - ECM. Engine Speed Quality Factor - ECM. Engine Torque Flywheel Actual - ECM. Engine Torque Flywheel Actual Quality Factor - ECM. Gear Position Target - TCM. Lateral Acceleration - ABS module. Power Mode (Ignition Signal) - CJB. Power Mode Quality Factor - CJB. Roll Stability Control Mode - ABS module. Steering Wheel Angle - ABS module. Steering Wheel Angle Speed - ABS module. Steering Wheel Angle Status - ABS module. Terrain Mode Requested - JaguarDrive selector.
Torque Converter Slip - TCM. Vehicle Information Parameters HS - AJB Vehicle Speed - ABS module. Vehicle Speed Quality Factor - ABS module. Front Left Wheel Speed - ABS module. Front Left Wheel Speed Quality Factor - ABS module. Front Right Wheel Speed - ABS module. Front Right Wheel Speed Quality Factor - ABS module. Rear Left Wheel Speed - ABS module. Rear Left Wheel Speed Quality Factor - ABS module. Rear Right Wheel Speed Quality Factor - ABS module. Rear Right Wheel Speed - ABS module. The adaptive damping module also outputs information on the high speed CAN bus for use by other systems as follows: Fault Message - instrument cluster.
Terrain Mode Change Status - JaguarDrive selector.
Terrain Mode - JaguarDrive selector.
The adaptive damping module monitors the input signals and operates the damper solenoids. The input signals are used in
control modes and a force required for each damper for that mode is calculated. An arbitration mode monitors the force
requirements from each mode and apportions a force to a damper. The force is converted to the appropriate current and sent to
the damper.
The control modes are as follows:
Page 484 of 3039
each damper to the appropriate level to maintain a flat and level body.
Roll Rate Control – Uses CAN inputs. Predicts vehicle roll rate due to driver steering inputs 100 times a second and increases damping to reduce roll rate.
Pitch Rate Control – Uses CAN inputs. Predicts vehicle pitch rate due to driver throttle and braking inputs 100 times a second and increases damping to reduce pitch rate.
Bump Rebound Control – Uses suspension height sensor and CAN inputs. Monitors the position of the wheel 500 times a second and increases the damping rate as the damper approaches the end of its travel.
Wheel Hop Control – Uses suspension height sensor and CAN inputs. Monitors the position of the wheel 500 times a second and detects when the wheel is at its natural frequency and increases the dampingto reduce vertical wheel
motion.
Under normal road conditions when the vehicle is stationary with the engine running, the dampers are set to the firm condition
to reduce power consumption.
The adaptive damping module receives its power supply via a relay and fuse in the CJB. The relay remains energized for a period of time after the ignition is off. This allows the adaptive damping module to record and store any DTC (diagnostic
trouble code) relating to adaptive dynamics system faults.
DAMPERS Component Description
Item Description A Front spring and damper assembly B Rear spring and damper assembly The 'Adaptive Dynamics' dampers are monotube, nitrogen gas and oil filled units, manufactured by Bilstein. The dampers are
continuously variable, which allows the damping force to be electrically adjusted when the vehicle is being driven. The variable
dampers provide the optimum compromise between vehicle control and ride comfort.
The dampers have an electrical connector on the end of the piston rod, in the center of the top mount (the dampers look
identical to those on the Computer Active Technology Suspension (CATS) system of 4.2L supercharged vehicles, but have a
different part number).
In each damper, the continuous damping adjustment is achieved by a solenoid operated variable orifice, which opens up an
alternative path for oil flow within the damper. When de-energized the bypass is closed and all the oil flows through the main
(firm) piston. When energized, the solenoid moves an armature and control blade, which work against a spring. The control
blade incorporates an orifice which slides inside a sintered housing to open up the bypass as required. In compression, oil
flows from the lower portion of the damper through a hollow piston rod, a separate soft (comfort) valve, the slider housing and
orifice and into the upper portion of the damper, thereby bypassing the main (firm) valve. In rebound the oil flows in the www.JagDocs.com
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2 Main piston 3 Tube 4 Bypass valve (closed) 5 Piston and rod assembly ACCELEROMETERS
Three accelerometers are used in the adaptive dynamics system. The accelerometers are located as follows:
One each on the rear edge of the radiator support panel.
One in the luggage compartment, in the rear LH corner adjacent to the rear lamp assembly.
The accelerometers measure acceleration in the vertical plane and output a corresponding analogue signal to the adaptive
damping module. The algorithms in the adaptive damping module calculate the heave, pitch and roll motions of the vehicle,
which are used by the module to control road induced body modes.
Each accelerometer is connected to the adaptive damping module via three wires, which supply ground, 5 V supply and signal
return.
The sensing element comprises a single parallel plate capacitor, one plate of which moves relative to the other dependant on
the force (acceleration) applied. This causes the capacitance to change as a function of applied acceleration. This capacitance
is compared with a fixed reference capacitor in a bridge circuit and the signal is processed by means of a dedicated integrated
circuit to generate an output voltage that varies as a function of applied acceleration. The sensors output a signal voltage of
approximately 1 V/g ± 0.05 V/g.
SUSPENSION HEIGHT SENSORS
Four suspension height sensors are used in the adaptive dynamics system, two for the front suspension and two for the rear
suspension. A front suspension height sensor is attached to each side of the front subframes and connected by a sensor arm
and sensor link to the related lower lateral arm of the front suspension. A rear suspension height sensor is attached to each
side of the rear subframe and connected by a sensor arm and sensor link to the related upper control arm of the rear
suspension. On each suspension height sensor, the sensor arm and sensor link convert linear movement of the suspension into
rotary movement of the sensor shaft.
The sensors are also used for the static dynamic headlamp leveling system on vehicles fitted with xenon headlamps.
The suspension height sensors measure suspension displacement at each corner of the vehicle and output a corresponding
analogue signal to the adaptive damping module. The algorithms in the adaptive damping module calculate the position,
velocity and frequency content of the signals and use the results for wheel control.
Each suspension height sensor is connected to the adaptive damping module via three wires, which supply ground, 5 V supply
Page 495 of 3039
Published: 11-May-2011
Ride and Handling Optimization - Ride and Handling Optimization - System
Operation and Component Description
Description and Operation
JAGUARDRIVE CONTROL OPERATION
Engine Management System System Operation
The Engine Management System (EMS) varies the accelerator pedal maps to change the amount of torque per percentage of
pedal travel. The EMS can also change the accelerator pedal response to control the allowed torque change relative to the
speed of pedal travel.
Each driving mode uses a combination of operating parameters for each sub-system. Changing between driving modes initiates
a different set of operating characteristics, which will be noticeable to the driver. The driver will notice differences in engine
response when, for example, the accelerator pedal is held in a constant position and the driving mode is changed from Winter
to Dynamic, the driver will notice the torque and engine speed increase. Similarly, if the mode is changed from Normal or
Dynamic to Winter the driver will notice a reduction in torque and engine speed.
NOTE: The change in torque and engine speed can take approximately 30 seconds and care must be taken not to confuse
the JaguarDrive Control system operation with an EMS fault.
Transmission Control
The TCM (transmission control module) changes the shift maps for the JaguarDrive Control mode selected. This changes the
shift points providing early or late upshifts and downshifts. For example, on slippery surfaces in Winter mode the transmission
will select 2nd gear for starting from a standstill on a flat surface to minimize wheel slip.
Anti-lock Braking System Control
The ABS (anti-lock brake system) module controls several vehicle functions and adjusts the operating parameters of these
functions to optimize the selected JaguarDrive Control mode. Traction control uses different slip/acceleration thresholds to
improve traction and vehicle composure. For example, the system sensitivity is increased on slippery surfaces to reduce wheel
spin.
If TracDSC is selected or DSC is switched off, then subsequently the JaguarDrive Control mode is changed, DSC is automatically
switched back on (or to TracDSC for Dynamic mode).
The stability control uses different threshold values for the selected mode, reducing the requirement for the driver to change
the DSC system mode for optimum performance in various driving scenarios.
Incorrect Mode Usage
Selection of an inappropriate mode is discouraged in the following ways:
The active mode icon is continually displayed in the instrument cluster message center
In any special mode, when the ignition has been in the off position continuously for more than 6 hours, the JaguarDrive
Control system defaults to the special modes off (DSC on).
Selection of an inappropriate mode for the conditions will not endanger the driver or immediately cause damage to the vehicle.
Continued use of an inappropriate mode may reduce the life of some components. The driver may notice a different vehicle
response, with the engine and transmission responses being different than in the special modes off.
Driver Information
The instrument cluster contains a message center, which displays vehicle information to the driver. The message center
contains the JaguarDrive Control mode icons, which display the currently selected mode. If no symbol is displayed, no special
mode is selected and the system is in special modes off.
Any required changes to the subsystems are also passed to the driver in the form of warning illumination in the instrument
cluster or appropriate messages in the message center, DSC off for example.
In Dynamic mode when the transmission is in manual mode, the gear information is displayed in amber when the appropriate
engine speed is reached for optimum sporty change point.
DIAGNOSTICS
JaguarDrive Control relies on the correct functionality of the sub-systems. If one of the sub-systems develops a fault, the
JaguarDrive Control system will not function, even though the fault is not in the JaguarDrive Control system.
The JaguarDrive Selector module and rotary control should only be investigated if there are no apparent faults in any of the
sub-systems. If a fault in a sub-system is subsequently corrected, the JaguarDrive Control system will function normally after
an ignition on and off cycle.
Page 499 of 3039
Driveline System - General Information - Driveline System
Diagnosis and Testing
Principle of Operation Published: 11-May-2011
For a detailed description of driveline operation, refer to the relevant Description and Operation section in the workshop
manual. REFER to:
Driveshaft (205-01 Driveshaft, Description and Operation), Driveshaft (205-01 Driveshaft, Description and Operation), Driveshaft (205-01 Driveshaft, Description and Operation), Rear Drive Axle and Differential (205-02, Description and Operation),
Rear Drive Axle and Differential (205-02, Description and Operation),
Rear Drive Axle and Differential (205-02, Description and Operation),
Rear Drive Halfshafts (205-05 Rear Drive Halfshafts, Description and Operation), Rear Drive Halfshafts (205-05 Rear Drive Halfshafts, Description and Operation), Rear Drive Halfshafts (205-05 Rear Drive Halfshafts, Description and Operation).
Inspection and Verification
CAUTION: Only serviceable items can be renewed or adjusted. Failure to follow this instruction may result in the warranty
of the component being rejected.
Certain driveline trouble symptoms are also common to the engine, transmission, wheel bearings, tires, and other parts of the
vehicle. For this reason, make sure that the cause of the trouble is in the driveline before adjusting, repairing, or installing any
new components. For additional information, refer to Workshop Manual section 100-04 Noise, Vibration and Harshness.
1. Verify the customer concern by carrying out a road test of the vehicle.
2. Visually inspect for obvious signs of mechanical damage and system integrity.
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the concern is not visually evident, verify the symptom and refer to the Symptom Chart.
Identify the Condition
Gear Howl and Whine
Howling or whining of the ring gear and pinion is due to an incorrect gear pattern, gear damage or incorrect bearing preload.
Bearing Whine
Bearing whine is a high-pitched sound similar to a whistle. It is usually caused by worn/damaged pinion bearings, which are
operating at driveshaft speed. Bearing noise occurs at all driving speeds. This distinguishes it from gear whine which is speed
dependent.
As noted, pinion bearings make a high-pitched, whistling noise, usually at all speeds. If however there is only one pinion
bearing that is worn/damaged, the noise may vary in different driving phases.
A wheel bearing noise can be mistaken for a pinion bearing noise.
Chuckle
Chuckle that occurs on the coast driving phase is usually caused by excessive clearance between the differential gear hub and
the differential case bore. www.JagDocs.com
Page 501 of 3039
Clunk
Clunk is a metallic noise heard when the automatic transmission is engaged in REVERSE or DRIVE. The noise may also occur
when the throttle is applied or released. Clunk is caused by transmission calibration, backlash in the driveline or loose
suspension components and is felt or heard in the vicinity of the rear drive axle.
Bearing Rumble
Bearing rumble sounds like marbles being tumbled. This condition is usually caused by a worn/damaged wheel bearing. The
lower pitch is because the wheel bearing turns at only about one-third of the driveshaft speed. Wheel bearing noise also may
be high-pitched, similar to gear noise, but will be evident in all four driving modes.
Symptom Chart
Symptom Possible Cause Action Noise is at constant tone over
a narrow vehicle speed range.
Usually heard on light drive
and coast conditions
Rear drive axle
For additional information, GO to Pinpoint
Test A. Noise is the same on drive or
coast
Road
Worn or damaged driveshaft joint
Driveshaft center bearing
Wheel bearing
No action required for road noise
Install new components as required Noise is produced with the
vehicle standing and driving
Engine
Transmission
For additional information, REFER to:
Engine - 3.0L/4.2L (303-00 Engine System - General Information, Diagnosis and Testing),
Engine - 2.7L Diesel (303-00 Engine System - General Information, Diagnosis and Testing),
Diagnostic Strategy (307-01A Automatic Transmission/Transaxle - V6 3.0L Petrol,
Diagnosis and Testing). Loud clunk in the driveline
when shifting from reverse to
forward
Transmission calibration
Transmission Mount
Transmission
Suspension components
Backlash in the driveline
Engine idle speed set too high
Engine mount
Using the Manufacturer approved diagnostic
system, re-configure the Transmission
Control Module (TCM) with the latest
available calibration
Inspect and install new transmission mounts
as required
For additional transmission information,
REFER to: Diagnostic Strategy (307-01A Automatic Transmission/Transaxle - V6 3.0L
Petrol, Diagnosis and Testing).
Inspect and install new suspension
components as required
Inspect and install new driveline components
as required
Check and adjust the idle speed as required
Inspect and install new engine mounts as
required Clicking, popping, or grinding
noises
Inadequate or contaminated
lubrication in the rear drive
halfshaft constant velocity (CV)
joint
Another component contacting the
Inspect, clean and lubricate with new grease
as required
Inspect and repair as required
Inspect and install new components as
required
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Symptom Possible Cause Action rear drive halfshaft
Wheel bearings, brakes or
suspension components Vibration at highway speeds
Out-of-balance wheel(s) or tire(s)
Driveline out of
balance/misalignment
Driveshaft center bearing touching
body mounting point
Balance and install new wheel(s) and tire(s)
as required
REFER to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).
For additional information,
REFER to: Driveline Angle Inspection (205-00 Driveline System - General Information,
General Procedures).
Refer to the Manufacturer approved
diagnostic system for driveshaft balancing
application
Check for correct spacer washer thickness.
Inspect and install new washers as required Shudder, Vibration During
Acceleration
Powertrain/driveline misalignment
High constant velocity (CV) joint
operating angles caused by
incorrect ride height
Check for misalignment. Install new
components as required. For driveshaft
alignment,
REFER to: Driveline Angle Inspection (205-00 Driveline System - General Information,
General Procedures).
Check the ride height and verify the correct
spring rate. Install new components as
required Lubricant Leak
Rear drive axle breather
Damaged seal
Rear drive axle filler plug
Rear drive axle rear cover joint
Check oil level and correct as required
Install new components as required Pinpoint Tests
PINPOINT TEST A : EXCESSIVE DRIVELINE NOISE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK NOISE FROM VEHICLE ON ROAD TEST 1 Road test vehicle to determine load and speed conditions when noise occurs. 2 Assess the noise with different gears selected. Does the noise occur in different gears at the same vehicle speed? Yes
Install a new rear drive axle/differential assembly.
REFER to: Axle Assembly - V6 3.0L Petrol (205-02 Rear Drive Axle/Differential, Removal and Installation).
Re-test the system for normal operation.
No
Suspect the engine or transmission. For additional information, REFER to:
Engine - 3.0L/4.2L (303-00 Engine System - General Information, Diagnosis and Testing), Engine - 2.7L Diesel (303-00 Engine System - General Information, Diagnosis and Testing), Diagnostic Strategy (307-01A Automatic Transmission/Transaxle - V6 3.0L Petrol, Diagnosis and Testing).
Page 532 of 3039
6 Oil temperature sensor 7 High speed CAN from suspension control module 8 CJB (central junction box)
System Operation
ELECTRONIC
DIFFERENTIAL
-
5.0L
SUPERCHARGER
VEHICLES
FROM
2010MY
The
multi-plate
clutch
prevents
excessive
differential
slip and
therefore
maximizes
the
traction
performance
of
the
vehicle.
This
is
fundamentally
different
from
'braked'
traction
control
systems,
which
can
only
counteract
differential
slip when it
occurs.
A
certain
amount
of
differential
slip is
required
to
allow
the
vehicle
to
turn
corners
and
to
remain
stable
under
control
of
the
ABS
(anti-lock
brake
system).
The
system
is
completely
automatic and
does
not
require
any
special
driver
input.
The
multi-plate
clutch
actively
controls
the
torque
flow
through
the
differential
and
optimizes
the
torque
distribution in
the
driveline.
The
clutch
biases
the
torque
from
the
differential
to
the
wheel
with the
higher
grip
and prevents
the
wheel
with the
lower
grip
from
spinning.
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