Transmission JAGUAR XFR 2010 1.G Manual PDF

bus allows the DLM to communicate with other systems on the vehicle.

A certain amount of differential slip is required to allow the vehicle to turn corners and to remain stable under control of the
ABS. The ADM monitors the driver's demands through primary vehicle controls and automatically sets the slip torque in the differential. The system is completely automatic and does not require any special driver input.
The differential strategy in the ADM includes:

A pre-loading function, increasing locking torque with increased driving torque.
A slip controller to decrease locking torque for optimum comfort, e.g. parking.
The ADM memorizes the position of the motor when the ignition is switched off.

CAN bus messages used by the ADM include wheel speed, steering angle, automatic transmission speed, temperature information, car configuration, axle ratios and mode inputs.

The ADM also sends messages via the CAN bus to tell other control modules on the network the status of the electronic differential. The clutch torque and default mode status are some of the main signals sent out by the ADM.

If the DLM or ADM are replaced, a Jaguar approved diagnostic system must be connected to the vehicle and the differential
self-calibration procedure must be performed. This procedure must also be performed if the motor or electronic differential is
replaced.

If a fault occurs with the electronic differential, the ADM, the DLM, or one of the required input signals, the ADM records an
error code and displays a warning in the message center.
The following messages can be displayed:

Message Description Chime E-DIFF NOT
AVAILABLE Differential temperature has reached the overheat threshold. System deactivated until temperature
returns within limits. Single E-DIFF FAULT Fault has occurred with electronic differential. System deactivated until fault rectified. Single

Does the brake pedal return to its original position? Yes
No action required, vehicle is OK.
No
GO to K2. K2: CHECK FOR BRAKE PEDAL BINDING 1 Disconnect the brake booster from the brake pedal. Check the brake pedal to ensure free operation. Is the brake pedal operating freely? Yes
Install a new brake booster as required. REFER to:
Brake Booster (206-07 Power Brake Actuation, Removal and Installation), Brake Booster - RHD (206-07, Removal and Installation).
Re-test the system for normal operation.
No
Repair or install new brake pedal. Re-test the system for normal operation. Component Tests

Brake Booster

1. Check all hoses and connections. All unused vacuum connectors should be capped. Hoses and their connections should
be correctly secured and in good condition with no holes and no collapsed areas. Inspect the valve on the brake booster
for damage.
2. Check the hydraulic brake system for leaks or low fluid.

3. With the automatic transmission in PARK, stop the engine and apply the parking brake. Pump the brake pedal several
times to exhaust all vacuum in the system. With the engine switched off and all vacuum in the system exhausted,
apply the brake pedal and hold it down. Start the engine. If the vacuum system is operating, the brake pedal will tend
to move downward under constant foot pressure. If no motion is felt, the vacuum booster system is not functioning.

4. Remove the vacuum hose from the brake booster. Manifold vacuum should be available at the brake booster end of the
hose with the engine at idle speed and the automatic transmission in PARK. Make sure that all unused vacuum outlets
are correctly capped, hose connectors are correctly secured and vacuum hoses are in good condition. When it is
established that manifold vacuum is available to the brake booster, connect the vacuum hose to the brake booster and
repeat Step 3. If no downward movement of the brake pedal is felt, install a new brake booster.

5. Operate the engine for a minimum of 10 seconds at a fast idle. Stop the engine and allow the vehicle to stand for 10
minutes. Then, apply the brake pedal with approximately 89 N (20lb) of force. The pedal feel (brake application) should
be the same as that noted with the engine running. If the brake pedal feels hard (no power assist), install a new valve
and then repeat the test. If the brake pedal still feels hard, install a new brake booster. If the brake pedal movement
feels spongy, bleed the brake system.
REFER to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Brake Master Cylinder

Usually, the first and strongest indicator of anything wrong in the brake system is a feeling through the brake pedal. In
diagnosing the condition of the brake master cylinder, check pedal feel as evidence of a brake concern. Check for brake warning
lamp illumination and the brake fluid level in the brake master cylinder reservoir.
Normal Conditions
The following conditions are considered normal and are not indications that the brake master cylinder is in need of repair.

Modern brake systems are designed to produce a pedal effort that is not as hard as in the past. Complaints of light
pedal efforts should be compared to the pedal efforts of another vehicle of the same model and year.
The fluid level will fall with brake pad wear.

Abnormal Conditions

Changes in the brake pedal feel or brake pedal travel are indicators that something could be wrong in the brake system. The
diagnostic procedure and techniques use brake pedal feel, warning indicator illumination and low brake fluid level as indicators
to diagnosing brake system concerns. The following conditions are considered abnormal and indicate that the brake master
cylinder is in need of repair:

NOTE: Prior to carrying out any diagnosis, make sure the brake system warning indicator is functional.
Brake pedal goes down fast. This could be caused by an external or internal leak.
Brake pedal goes down slowly. This could be caused by an internal or external leak.
Brake pedal is low or feels spongy. This condition may be caused by no fluid in the brake master cylinder, reservoir cap
vent holes clogged or air in the hydraulic system.
Brake pedal effort is excessive. This may be caused by a bind or obstruction in the pedal/linkage, a faulty non-return
valve, booster or insufficient booster vacuum.
Rear brakes lock up during light pedal force. This may be caused by damaged brake pads, a partially applied parking
brake, a damaged ABS sensor or bearing failure.
Brake pedal effort erratic. This condition could be caused by the brake booster or incorrectly installed brake pads.
Brake warning indicator is on. This may be caused by low fluid level or float assembly damaged. www.JagDocs.com

7 Instrument cluster 8 Parking brake switch 9 Parking brake actuator


Static Apply System Operation

The EPB module receives a vehicle speed signal from the ABS (anti-lock brake system) module on the high speed CAN bus. If the parking brake switch is pulled to the 'Apply' position and vehicle speed is less than 2 mph (3 km/h), the EPB module will
instigate its 'Static Apply' mode and drive the actuator to apply full parking brake force to the rear wheels.

The EPB module monitors the current drawn by the actuator and compares this to information held within its configuration
software to determine when full braking force has been applied.

Dynamic Apply

There are two 'Dynamic Apply' modes; low speed dynamic and high speed dynamic. The low speed dynamic mode operates at
speeds between 2 mph (3 km/h) and 20 mph (32 km/h). The high speed dynamic mode operates at speeds above 20 mph (32
km/h).

If the parking brake switch is pulled up to the 'Apply' position and vehicle speed is within the low speed dynamic range, the
EPB module drives the actuator to apply full parking brake force to the rear wheels.

If the parking brake switch is pulled up to the 'Apply' position and vehicle speed is within the high speed dynamic range, the
EPB module will apply braking force to the rear wheels at a slower rate until full braking load is reached or the switch is
released. The rate with which braking force is applied is controlled by the EPB module, which monitors both current drawn by
the actuator and positional information from the actuator hall sensor and compares this to information held within its
configuration software.

Drive Away Release

The EPB module will initiate its 'Drive Away Release' function and automatically release the parking brake if the following
conditions are detected:
The engine is running.
Drive , or reverse is selected.
Positive throttle movement is detected.

The EPB module receives messages of gear selector position and throttle angle over the high speed CAN bus from the TCM (transmission control module) and the ECM (engine control module) respectively.

Release from Park

The EPB module will initiate its 'Release from Park' function and automatically release the parking brake if the gear selector is
moved from Park to any position except Neutral.

Repairs

Before carrying out any work on the parking brake system, the Jaguar approved diagnostic system must be connected and the
'parking brake unjam' routine run. The routine can be found in the 'Vehicle Configuration' area, under the 'Set-up and
Configuration' menu. After any work has been carried out on the parking brake, the system will require resetting.


CAUTION: Do not use the 'Emergency Release' tool to allow work to be carried out on the parking brake. Work can only be
carried out on the parking brake system after the 'parking brake unjam' routine has been run.

Resetting

If the electrical supply is disconnected from the EPB module, the actuator will loose its position memory. On battery
re-connection and ignition on, 'APPLY FOOT AND PARK BRAKE' will be displayed in the instrument cluster message center
indicating the parking brake requires resetting.
Refer to: Parking Brake (206-05, Diagnosis and Testing).

Operating Voltages

The EPB module will only operate the actuator if the power supply from the battery is between 9 V and 16 V. At any voltage
within this range, the actuator is able to fully tighten and release the brake cables. If the power supply falls outside of the
range, a fault code is stored in the EPB module and can be retrieved using the Jaguar approved diagnostic system.

Parking Brake and Actuation - Parking Brake Switch
Removal and Installation

Removal

NOTES: Published: 12-Jun-2013

The parking brake switch is part of the transmission control switch (TCS) assembly and therefore can not be serviced
separately.


Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. Refer to: Transmission Control Switch (TCS) (307-05A Automatic Transmission/Transaxle External Controls - V6 3.0L Petrol, Removal and
Installation).

Installation


1. CAUTION: Make sure that all diagnostic trouble codes (DTCs) have
been removed after the road test.
To install, reverse the removal procedure.

7 Brake fluid level switch 8 LH rear wheel speed sensor 9 RH rear wheel speed sensor 10 RJB (rear junction box) 11 High mounted stop lamp 12 LH stop lamp 13 RH stop lamp 14 Diagnostic socket 15 TCM (transmission control module) 16 Electronic parking brake module 17 ECM (engine control module) 18 Instrument cluster 19 ABS (anti-lock brake system) module 20 JaguarDrive selector module 21 Adaptive damping control module 22 Adaptive speed control module 23 Yaw rate and lateral acceleration sensor 24 Roof opening panel motor/module 25 Brake booster vacuum sensor (3.0L vehicles only) 26 Steering angle sensor


Anti-Lock Brake System System Operation

ABS controls the speed of all road wheels to ensure optimum wheel slip when braking at the adhesion limit. The wheels are prevented from locking to retain effective steering control of the vehicle.

The brake pressures are modulated separately for each wheel. Rear brake pressures are controlled to maintain rear stability on
split friction surfaces.

Dynamic Stability Control

DSC (dynamic stability control) uses brakes and powertrain torque control to assist in maintaining the yaw stability of the
vehicle. While the ignition is energized the DSC function is permanently enabled, unless selected off using the DSC switch.

DSC enhances driving safety in abrupt maneuvers and in under-steer or over-steer situations that may occur in a bend. The
ABS module monitors the yaw rate and lateral acceleration of the vehicle, steering input and individual wheel speeds, then selectively applies individual brakes and signals for powertrain torque adjustments to reduce under-steer or over-steer
conditions.
In general:

In an under-steer situation the inner wheels are braked to counteract the yaw movement towards the outer edge of the
bend.
In an over-steer situation the outer wheels are braked to prevent the rear end of the vehicle from pushing towards the
outer edge of the bend.

The ABS module monitors the tracking stability of the vehicle using inputs from the wheel speed sensors, the steering angle sensor, and the yaw rate and lateral acceleration sensor. The tracking stability is compared with stored target data. Whenever
the tracking stability deviates from the target data, the ABS module intervenes by applying the appropriate control strategy. The following interactions occur in an intervention situation:

High speed CAN signal to the ECM, to reduce engine torque. Application of braking to the appropriate corner of the vehicle.
Trac DSC

TracDSC is an alternative setting of DSC with reduced system interventions. With TracDSC engaged, traction may be somewhat
increased, although stability may be reduced compared to normal DSC. TracDSC is intended for use only on dry tarmac, by
suitably experienced drivers and should not be selected for other surfaces or by drivers with insufficient skill and training to
operate the vehicle safely with the TracDSC function engaged.

The less restrictive TracDSC setting may be preferred, for example, by expert drivers engaged in high performance driving on
dry Tarmac surfaces such as tracks and circuits.
Switching between DSC and Trac DSC:

Press and hold the DSC switch for less than 10 seconds.
The message center will temporarily display either Trac DSC or DSC ON.
The warning indicator in the instrument panel will illuminate while Trac DSC is selected.
The warning indicator will flash when DSC or Trac DSC is active.


NOTE: If cruise control is engaged, it will automatically disengage if DSC activates.

Refer to: Speed Control (310-03 Speed Control - 2.7L V6 - TdV6, Description and Operation).

Corner Brake Control

CBC (corner brake control) influences the brake pressures, below and within DSC and ABS thresholds, to counteract the yawing moment produced when braking in a corner. CBC produces a correction torque by limiting the brake pressure on one side of the
vehicle.

Electronic Brake Force Distribution

EBD (electronic brake force distribution) limits the brake pressure applied to the rear wheels. When the brakes are applied, the
weight of the vehicle transfers forwards, reducing the ability of the rear wheels to transfer braking effort to the road surface.
This may cause the rear wheels to slip and make the vehicle unstable.

EBD uses the ABS braking hardware to automatically optimize the pressure to the rear brakes, below the point where ABS is normally invoked.


NOTE: Only the rear brakes are controlled by the EBD function.
Electronic Traction Control

ETC (electronic traction control) attempts to optimize forward traction by reducing engine torque, or by applying the brake of a
spinning wheel until traction is regained.

ETC is activated if an individual wheel speed is above that of the vehicle reference speed (positive slip) and the brake pedal is
not pressed. The brake is applied to the spinning wheel, allowing the excess torque to be transmitted to the non-spinning
wheel through the drive line. If necessary, the ABS module also sends a high speed CAN bus message to the ECM to request a reduction in engine torque.

When the DSC function is selected off using the DSC switch, the braking and engine torque reduction features are both
disabled, except when the JaguarDrive control is in winter mode. When the JaguarDrive control is in winter mode, selecting the
DSC function off retains the braking and engine torque reduction features, but reduces intervention levels compared to DSC
and Trac DSC modes.

Emergency Brake Assist

EBA (emergency brake assist) assists the driver in emergency braking situations by automatically increasing the applied
braking effort. The ABS module invokes EBA when: The brake pedal is rapidly pressed.
The brake pedal is pressed hard enough to bring the front brakes into ABS operation.
When the brake pedal is rapidly pressed, the ABS module increases the hydraulic pressure to all of the brakes until the threshold for ABS operation is reached. This action applies the maximum braking effort for the available traction. The ABS module monitors for the sudden application of the brakes, using inputs from the brake pedal switch and from the pressure
sensor within the HCU (hydraulic control unit). With the brake pedal pressed, if the rate of increase of hydraulic pressure
exceeds the predetermined limit, the ABS module invokes emergency braking.
When the brake pedal is pressed hard enough to bring the front brakes into ABS operation, the ABS module increases the hydraulic pressure to the rear brakes up to the ABS threshold.
EBA operation continues until the driver releases the brake pedal, sufficiently for the hydraulic pressure in the HCU to drop below a threshold value stored in the ABS module.
Engine Drag-Torque Control
EDC (engine drag-torque control) prevents wheel slip caused by any of the following: A
sudden decrease in engine torque when the accelerator is suddenly released.
A downshift using the Jaguar sequential shift function on automatic transmission vehicles.

When the ABS module detects the onset of wheel slip without the brakes being applied, the ABS module signals the ECM via the high speed CAN bus to request a momentary increase in engine torque.
Understeer Control

Understeer Logic Control is a proactive system which monitors the vehicle for understeer by comparing signals from the yaw
rate and lateral acceleration sensor with signals from the steering angle sensor and wheel speed sensors. www.JagDocs.com

battery power supply to be passed via the slip ring assembly in the steering wheel to the heated steering wheel control
module. The steering wheel module supplies power to the steering wheel heater element and also monitors the temperature
via a NTC (negative temperature coefficient) temperature sensor incorporated into the heater element. The control module
varies the power supply to the element to maintain the steering wheel rim at the optimum temperature.

Component Description STEERING COLUMN MULTIFUNCTION SWITCHES
The steering column multifunction switches are situated on the steering column and consists of the wiper switch, the turn
signal indicator/lighting switch and the trip computer switch.

The steering column adjustment switch is located in the steering column lower shroud on the LH side. The switch is a 4 position 'joystick' which controls reach and rake adjustment.

Steering wheel mounted switches on the LH side of the driver's airbag, control the audio and telephone functions. Switches on the RH side of the driver's airbag, control the speed control functions. For additional information, refer to:
Audio System (415-01A Information and Entertainment System, Description and Operation), Speed Control (310-03A, Description and Operation),
Speed Control (310-03B, Description and Operation),
Speed Control (310-03C, Description and Operation).

Two transmission paddle switches are located at the rear of the steering wheel.
Refer to: External Controls (307-05, Description and Operation).
LH Multifunction Switch



Item Description 1 High beam 2 Lighting control rotary switch 3 RH turn signal indicator 4 Headlamp flash 5 LH turn signal indicator 6 Trip computer function button The LH multifunction switch controls the following windshield wiper functions:

1 Coolant drain plug 2 Torque converter access plug 3 Drive plate 4 Rear cover 5 Main bearing cap 6 Identification mark 7 Front cover 8 Front pulley The main bearing caps are made from cast iron and are cross bolted to increase rigidity. An identification mark on the bearing
cap faces the front of the engine.

At the front of the crankshaft, a tuned torsional vibration damper is incorporated into the crankshaft front pulley. At the rear of
the crankshaft a pressed steel drive plate, with a steel starter ring gear, is installed to transfer drive from the engine to the
transmission. The reluctor ring for the CKP (crankshaft position) sensor is integrated into the perimeter of the drive plate.
The crankshaft seals are located in the front and rear covers.

PISTONS AND CONNECTING RODS



The diameter of each piston is graded and precisely matched to each cylinder bore to help reduce noise. In the vertical plane,
the pistons have a slight barrel form, which helps to ensure a reliable oil film is maintained between the piston and the
cylinder bore. A solid film lubricant coating is applied to both reaction faces of the piston to reduce wear and improve fuel
economy.

A three-ring piston-sealing system is used. The steel top ring is treated with a PVD (physical vapor deposition) peripheral
coating. PVD is a coating technique where material can be deposited with improved properties to ensure good cylinder bore
compatibility and wear resistance. A Napier center ring helps cylinder pressure and oil management, while the three-piece oil
control lower ring is produced from nitrided steel.

The pistons are cooled with engine oil from four piston cooling jets installed under the valley of the cylinder block. Each piston
cooling jet sprays oil onto the underside of the two adjacent pistons, one from each cylinder bank.

The connecting rods are forged from high strength steel. The cap is fracture-split from the rod to ensure precision re-assembly
for bearing shell alignment. There are three grades of large end bearing available, each being color coded. For further
information refer to Engine - 5.0L, Vehicles Without: Supercharger - General Procedures.

Operating Temperature Range -40 to 160 °C (-40 to 320 °F) Oil Level Check

For additional information, refer to Engine Oil Draining and Filling (303-01A, General Procedures).

For accuracy, oil level checks should be performed with the vehicle on level ground when the oil is hot. The vehicle needs to
stand for approximately 10 minutes, after the engine is switched off, to allow the oil to drain back into the sump pan and the
oil level to stabilize. The oil level system will not give a reading until the oil level has stabilized.

With the ignition on, the engine stopped and the transmission in P (park), repeatedly press the trip button on the end of the
LH multifunction switch until the oil level icon and applicable message are displayed in the fuel gage/trip computer area of the message center, as shown below:



Item Description A Oil level is between 50% and 100% of recommended level. No top-up required. B Oil level is between 12.5% and 50% percent of recommended level. Add 0.5 liter (0.53 US quart) of oil. C Oil level is between 0% and 12.5% of recommended level. Add 1 liter (1.06 US quarts) of oil. D Oil level is above maximum for safe operation. Reduce oil level to recommended level. E Oil level is below minimum for safe operation. Add 1.5 liters (1.59 US quarts) of oil, then recheck level. F Oil level is stabilizing. Wait 10 minutes and then recheck level. If this display is accompanied by the message ENGINE OIL LEVEL MONITOR SYSTEM FAULT, a fault with the oil level monitoring system is indicated. System Fault Warning

If there is a fault with the system, in addition to being displayed during an oil level check, the message ENGINE OIL LEVEL
MONITOR SYSTEM FAULT will be temporarily displayed when the ignition is first switched on.

Engine - V8 S/C 5.0L Petrol - Flexplate
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. CAUTION: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

3. Refer to: Transmission - V8 5.0L Petrol/V8 S/C 5.0L Petrol (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8
S/C 5.0L Petrol, Removal).

4. CAUTIONS:


Install all the bolts finger tight before final tightening.


The bolts can only be used 3 times, mark the bolts
with a center punch. If 2 punch marks are visible, discard
the bolts.
Make sure that no components fall off during removal.
Install the bolts in the noted position.

NOTES:


Make sure the crankshaft and flexplate mating faces
are clean before installation.


Make sure that the crankshaft is not rotated.


Tighten the retaining bolts working diagonally.
Torque:
Stage 1:45 Nm Stage 2:90°
Installation

1. To install, reverse the removal procedure.