windshield wipers JAGUAR XFR 2010 1.G Workshop Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
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Instrument Panel Console
Instrument Panel Lower Trim Panel
Overhead Console501-14: Handles, Locks, Latches and Entry SystemsSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingLocks, Latches and Entry SystemsRemoval and InstallationDoor Lock Cylinder Cover
Exterior Front Door Handle
Exterior Luggage Compartment Lid Release Switch
Exterior Rear Door Handle
Front Door Latch
Front Door Lock Cylinder
Interior Front Door Handle
Luggage Compartment Lid Latch Actuator
Luggage Compartment Lid Lock Cylinder
Rear Door Latch501-16: Wipers and WashersSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingWipers and WashersRemoval and InstallationHeadlamp Washer Jet
Headlamp Washer Pump
Rain Sensor
Windshield Washer Reservoir
Windshield Wiper Motor
Windshield Wiper Pivot Arm
Windshield Washer Pump501-17: Roof Opening PanelSpecificationDescription and OperationComponent Location
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rear window heater switch is pressed or the engine stops.
Automatic operation during a journey is initiated when low ambient air temperatures are experienced and the vehicle has been
travelling for a set period of time above a threshold speed. In this instance, no feedback is given to the driver to inform him
the rear window heater is operational (the switch LED is not illuminated). The duration of heater operation is variable depending on the ambient air temperature, vehicle speed and the amount of time the vehicle has been travelling.
Windshield Heater (Where Fitted)
Windshield heater operation is only enabled when the engine is running. The ATC module controls operation of the windshield heater using two relays in the EJB (engine junction box). When windshield heater operation is required, the ATC module broadcasts a message to the CJB on the medium speed CAN bus. On receipt of the message, the CJB energizes the relays by providing a ground path for both relay coils. This allows a battery feed to flow across the relays to power the windshield left
and right heater elements.
There are two modes of windshield heater operation; manual and automatic.
Manual operation is activated by pressing the windshield heater switch on the integrated control panel. When the switch is
pressed, the status LED in the switch illuminates and the windshield heater elements are energized. Manual operation is discontinued when the windshield heater switch is pressed a second time, 5 minutes have elapsed (the heating phase), or the
engine stops. If manual operation is discontinued by the engine stopping, the previous heating phase is resumed if the engine
is re-started within 30 seconds.
There are two variants of automatic operation; automatic operation at the start of a journey and automatic operation during a
journey.
Automatic operation at the start of a journey is initiated if the ambient air temperature is below 5 °C (41 °F). In this instance,
the switch LED is illuminated and the heater elements are energized for 6.5 minutes. Automatic operation is discontinued if the windshield heater switch is pressed or the engine stops.
Automatic operation during a journey is initiated when low ambient air temperatures are experienced and the vehicle has been
travelling for a set period of time above a threshold speed. In this instance, no feedback is given to the driver to inform him
the windshield heater is operational (the switch LED is not illuminated) and the duration of operation is variable depending upon the ambient air temperature, vehicle speed and the amount of time the vehicle has been travelling.
Exterior Mirror Heaters
Operation of the exterior mirror heaters is fully automatic and not controllable by the driver. Exterior mirror heater operation is
determined by ambient air temperature and windshield wiper status. When ambient air temperature reaches a pre-determined
level, the ATC module broadcasts an exterior mirror heating request to the door modules over the medium speed CAN bus. On receipt of this message, the door modules provide feed and ground connections to both exterior mirror heater elements.
The amount of time the exterior mirror heaters are operational increases if the windshield wipers are switched on. This ensures
the mirrors remain mist free in damp and wet conditions, where there is an increased risk of misting.
Seat Heaters (Where Fitted)
There are four seat heater settings available; off, 1, 2 and 3, which can be selected on the home and climate control screens
of the TSD. The heat setting is relayed to the vehicle occupants through a graduated display on the TSD.
Operation of the heated seats is controlled by the ATC module. When the ATC module receives a heating request from the TSD, it broadcasts a message to the CJB over the medium speed CAN bus. The CJB then provides a hardwired 12 V supply to the three heater elements in the related front seat. The heater elements, two in the seat cushion and one in the seat squab,
are wired in series. The ATC module monitors seat temperature using a temperature sensor located in each seat cushion. The CJB provides the temperature sensors with a 5 V supply. The level of the returned voltage back to the CJB is proportional to the seat temperature. The value of the return signal is broadcast to the ATC module, over the medium speed CAN bus, which allows it to control the seat temperature to the required level. The ATC module will suspend or disable operation of the seat heaters if any of the following occur:
Battery voltage exceeds 16.5 ± 0.3 V for more than 5 seconds. Seat heating is re-enabled when battery voltage
decreases to 16.2 ± 0.3 V.
If a short or open circuit is detected.
If the seat heat temperature rises significantly above the target temperature setting.
The graduated display on the TSD remains illuminated until the seat heaters are turned off or the engine stops. If the engine
is restarted within 30 seconds the seat heater resumes the previous heating level.
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The lighting system has an 'auto' lights function which is controlled by the CJB on receipt of signals from the rain/light sensor located at the top of the windscreen. The exterior lights are turned on or off in response to ambient light signals from the
rain/light sensor on a LIN (local interconnect network) bus connection to the CJB . The auto lights can also be activated when the windshield wipers are activated by signals from the rain sensor, which is located at the top of the windshield or when the
driver activates the wipers in the fast wipe position.
Two levels of headlamp specification are available; halogen or xenon. In certain markets the headlamps feature a cornering
lamp or a static bending lamp which illuminates the area at the side of the vehicle when turning into driveways for example.
North American Specification (NAS) vehicles have a side marker lamp installed in the headlamp assembly. Replacement of any
of the headlamp bulbs requires removal of the headlamp assembly.
The tail lamp comprises two separate lamp assemblies. The turn signal indicator, side and stop lamps and reverse lamps are
located in each rear fender tail lamp assembly. The rear fog lamps are located in separate units attached to the luggage
compartment lid. A side marker lamp is fitted to the rear fender tail lamp assembly and is fitted in all markets.
Two systems of headlamp leveling are available; manual leveling which is only available on halogen headlamps and static
dynamic leveling which is available on xenon headlamps. The manual system uses a thumbwheel rheostat to adjust the
vertical alignment of the headlamps to compensate for differing vehicle loading. The static dynamic system uses height
sensors fitted to the front and rear suspension and a headlamp leveling module which periodically monitors the vehicle
attitude and adjusts the headlamp vertical alignment accordingly.
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dependant on a particular ignition mode status. The side lamps will also be illuminated when the lighting control switch is in
the AUTO position and a 'lights on' signal is received by the CJB from the rain/light sensor Side Marker Lamps (NAS only)
The side marker lamp is located in the outer part of the headlamp assembly. The side marker lamp uses a W5W wedge fitting
bulb. The bulb is fitted into a holder which connects with contacts in the headlamp housing. The holder is fitted into an
aperture which connects with contacts in the headlamp housing. The side marker lamp is active at all times when the side
lamps are active.
AUTOMATIC HEADLAMP OPERATION
The automatic headlamp function is a driver assistance system. The driver can override the system operation by selection of
side lamp or headlamp on if the ambient light conditions require front and rear lighting to be active. The automatic headlamp
system uses a light sensor and the CJB, which are connected via a LIN (local interconnect network) bus to control the headlamp functionality. The light sensor is incorporated in the rain/light sensor located on the inside of the windshield, below
the rear view mirror. The wiper system also uses the rain/light sensor for automatic wiper operation.
The light sensor measures the ambient light around the vehicle in a vertical direction and also the angular light level from the
front of the vehicle. The rain/light sensor uses vehicle speed signals, wiper switch position and the park position of the front
wipers to control the system. The automatic headlamp operation uses ambient light levels which are monitored by photodiode
incorporated in the rain/light sensor. The rain/light sensor sends a lights on/off request to the CJB on the LIN bus, which responds by switching on the low beam headlamps, front side lamps and rear tail lamps. The automatic headlamps are
activated under the following conditions:
Twilight
Darkness
Rain
Snow
Tunnels
Underground or multistoried car parks.
Operation of the automatic headlamps requires the ignition to be in ignition mode 6, the lighting control switch to be in the
'AUTO' position and a lights on request signal from the light sensor. If the rain sensor signal activates the fast speed wipers,
the low beam headlamps are activated, providing the lighting control switch is in the 'AUTO' position.
HEADLAMP LEVELING
Headlamp leveling provides for the adjustment of the vertical aim of the headlamps. The leveling system is primarily required
to minimise glare to other road users when a heavy load is in the rear of the vehicle. Two systems of headlamp leveling are
available; manual and static dynamic.
Manual Headlamp Leveling
The manual system uses a thumbwheel rheostat to adjust the vertical alignment of the headlamps to compensate for differing
vehicle loading. The rotary thumbwheel is located on the auxiliary lighting switch, adjacent to the illumination dimmer
thumbwheel. Three positions are available to adjust the headlamps to a position to prevent glare to other road users.
Static Dynamic Headlamp Leveling
The static dynamic headlamp leveling system uses the following components:
Front and rear vehicle height sensors
Two headlamp leveling, vertical adjustment motors
Headlamp leveling module
Ignition in mode 6
Vehicle speed information from ABS module.
The static dynamic system uses height sensors fitted to the front and rear suspension and a headlamp leveling module which
periodically monitors the vehicle attitude and adjusts the headlamp vertical alignment accordingly.
Static dynamic headlamp leveling is controlled by a headlamp leveling module located in the lower instrument panel, behind
the glovebox.
The height sensors are both located on the RH side of the vehicle. The front sensor is attached to the front suspension lower arm with a strap and to the front sub frame with a bracket and 2 bolts. The rear sensor is attached to the rear suspension
upper control arm with a cable tied clip and to the rear sub frame with a bracket and 2 bolts. Each sensor has 3 connections to
the headlamp leveling module; power, ground and signal.
DAYTIME RUNNING LAMPS (DRL)
Refer to DRL section for details. Refer to: Daytime Running Lamps (DRL) (417-04 Daytime Running Lamps (DRL), Description and Operation).
REAR LAMP ASSEMBLY
The rear lamp assembly is a 2 piece unit, with one part located in the rear quarter panel and the second part attached to the
luggage compartment lid. The outer rear lamp assembly is located in a recess in the vehicle body. The lamp is secured with 2
studs inboard studs on the lamp body which are secured to the vehicle body with 2 nuts. A third outboard stud and nut secures
Page 2193 of 3039
Front End Body Panels - Cowl Vent Screen
Removal and Installation
Removal
CAUTION: Always protect paintwork and glass when removing exterior components.
NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011
1. For additional information, refer to: Windshield Wiper Pivot Arm (501-16 Wipers and Washers, Removal and Installation).
2.
3.
Page 2295 of 3039
On vehicles installed with a driver's power operated memory seat and memory exterior mirrors, a potentiometer is incorporated
within each mirror motor and is used to provide information regarding the actual motor positions. The current position and
memory positions of each door mirror motor are maintained and stored within the corresponding door control module.
The memory exterior mirror positions are also monitored and stored within door control module memory when the reverse gear
mirror dip function is used.
When reverse gear is selected, the door control module stores the current mirror positions and will then dip the passenger
mirror glass to a default dip position. While reverse gear is selected it is possible to store a preferred dipped mirror position by
adjusting the driver/passenger mirror glass to the desired position via the mirror switch pack. When the desired position is
achieved using the switch, the new dip positions will be automatically stored by the door control module when reverse gear is
de-selected. Therefore when reverse gear is re-selected, the dip position recalled by the door control module will be the new
reverse gear mirror dip stored position. When reverse gear is deselected the mirror glass will automatically move to the previous
stored position prior to reverse gear selection.
If the driver selects a memory recall function using the memory seat switch pack, the driver's memory seat and exterior
memory mirrors are moved to a stored memory position.
Exterior mirrors with the power fold/auto fold feature incorporate a motor located in the hinge of each exterior mirror arm.
Operation of the power fold feature is achieved using the exterior mirror switch pack. Operation of the auto fold feature is
achieved using the remote handset.
The power fold function is active when the ignition is in power mode 6 (Ignition).
Both exterior mirrors will power fold when the mirror switch pack 'L' and 'R' switches are pressed together. Pressing the
switches again will unfold the mirrors.
When the instrument cluster is configured for the auto fold feature, the mirrors will fold in when the remote handset lock
button is pressed. The mirrors will unfold when the vehicle is unlocked using the remote handset unlock button.
NOTE: If the mirrors are folded in using the mirror switch pack (power fold) and the vehicle is then locked, subsequent
unlocking of the vehicle will not unfold the mirrors.
When the remote handset unlock button is operated, the CJB recognizes the remote handset for that vehicle and acknowledges the request. The door control modules are connected directly to the AJB (auxiliary junction box) for power supply to the
exterior mirror folding motors.
When the vehicle is locked the door control modules reverse the polarity of the mirror fold motor, power and ground
connections to operate the mirrors in the opposite direction.
Exterior mirror heating is provided with heater elements bonded to the back of the mirror glass. Power supply for the mirror
heating elements is provided by the corresponding driver or passenger door control module via the RJB. The door control modules receive a power supply from the RJB, and are both connected on the medium speed CAN bus to the ATC (automatic temperature control) module. A ground terminal from each door control module completes the circuit. The ATC module automatically controls the mirror heating function whenever the ignition is in power mode 4 (Accessory) and power mode 6
(Ignition).
Operation of the exterior mirror heaters is fully automatic and not controllable by the driver. Exterior mirror heater operation is
determined by ambient air temperature and windshield wiper status. When ambient air temperature reaches a pre-determined
level, the ATC module broadcasts an exterior mirror heating request to the door modules over the medium speed CAN bus. On receipt of this message, the door modules provide feed and ground connections to both exterior mirror heater elements.
The mirror heating is controlled in two phases, the initial heating phase and a second PWM (pulse width modulation) controlled
phase. In the first phase the heater elements in the mirrors are permanently powered for a pre-determined length of time. This
length of time varies with the ambient temperature. During the second PWM phase, the heater elements are turned on and off every 30 seconds. The amount of time the exterior mirror heaters are operational increases if the windshield wipers are
switched on. This ensures the mirrors remain mist free in damp and wet conditions, where there is an increased risk of misting.
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7 Window regulator motor – driver's door 8 Door module – LH (left-hand) rear passenger 9 Window control switch - LH rear passenger 10 Window regulator motor – LH rear passenger 11 Door module – front passenger 12 Window control switches - front passenger 13 Window regulator motor – front passenger 14 Door module – RH (right-hand) rear passenger 15 Window control switch - RH rear passenger 16 Window regulator motor – RH rear passenger
Door Windows System Operation
All windows can be operated individually, or by the driver’s window control switch. The operation of the windows is proportional
to the switch activation. All windows can be controlled by ‘one touch’ in an upward or downward direction. When the ‘one
touch’ operation is activated in the upwards direction ‘pinch protection‘ is enabled. If a pinch condition is detected the window
will automatically stop and travel downwards to a pre-determined position.
When the rear window ‘one touch’ operation is activated in the downward direction, the window will drop a limited way down.
This is the comfort setting to achieve optimum noise levels when vehicle is in motion with rear windows open. Further ‘one
touch’ operation will drop the window all the way down. (Only applies to vehicles post VIN R99740) The ‘one touch’ operation
to activate the upward direction will fully close the window.
Electric window operation is enabled while the ignition is in power mode 4 and 6. When the switches in the driver's door are
used to operate the passenger windows, the driver's door module outputs a related message on the LIN (local interconnect
network) bus and medium speed CAN (controller area network) bus. The passenger door module responds to the message by
operating the appropriate window. When the child lock is engaged, the rear door modules ignore inputs from the rear window
switches.
End of travel shut off
End of travel shut-off for the window motors is determined by monitoring the current draw of the motors. Each time it switches
on a window motor, the door module measures the window motor current for a preset time. The maximum value measured
within that time is stored as the switch-on current. When the window motor current next exceeds the switch-on current, the
door module assumes the window has reached the end of its travel and switches off the power supply to the window motor
even if a window switch is still being activated.
Anti-trap
The anti-trap function is enabled for window closing in both the inching and one-shot modes. If the anti-trap feature is
activated while a window is closing, the window motor is reversed for a preset period.
A Hall sensor, located in the window regulator motor, monitors the speed of the motor and if the speed decreases below a set
threshold, indicating an obstruction, the power feed to the motor is reversed so the window goes back down for preset time.
In an emergency the anti-trap function can be overridden by holding the window switch in the one-shot closed position.
After the battery has been disconnected it is necessary to initialize the door window motors to be able to operate the one-shot
up function.
Windshield Component Description
The windshield, manufactured from 5mm laminated green-tinted glass is positioned to the vehicle's body by two locator pins,
one in each top corner of the windshield. This allows for centralizing movement of the windshield across the car upon fitment.
The base of the windshield carries a leaf-screen retainer. The windshield is bonded and sealed to the vehicle body aperture
using Polyurethane (PU) adhesive. The windshield finisher is a three-sided extruded flip, taped onto the inner surface of the
glass; this helps to centralize the glass in the aperture.
Two variants of windshield are available:
standard, and
heated.
Refer to: Control Components (412-01 Climate Control, Description and Operation).
Interior Mirror and Rain Sensor
The interior mirror and rain sensor mounting positions are located at the top of the windshield.
Refer to: Wipers and Washers (501-16 Wipers and Washers, Description and Operation).
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Glass, Frames and Mechanisms - Windshield Glass
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details. Published: 04-Sep-2013
1. Refer to: Cowl Vent Screen (501-02 Front End Body Panels, Removal and Installation).
2. Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
3. Refer to: Rain Sensor (501-16 Wipers and Washers, Removal and Installation).
4.
Remove the polyurethane (PU) adhesive cap and heat
the PU adhesive for a minimum of 30 minutes.
5.
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Wipers and Washers - Wipers and Washers - Overview
Description and Operation
OVERVIEW Published: 11-May-2011
The wipers and washers comprise a windshield wiper system with a conventional wiper linkage and 2 wiper blades and a
windshield washer with jets located on the wiper arms. A headlamp powerwash is available on certain models.
The front wipers have 4 operational states:
Flick wipe
Auto
Slow wipe
Fast wipe.
Operation of the windshield wipers and washers and the headlamp powerwash is controlled by the CJB (central junction box) in
response to driver inputs and signals from the rain/light sensor. The instrument cluster monitors the condition of the
wiper/washer control switch and transmits driver requests to the CJB over the medium speed CAN (controller area network) bus.
The 'Auto' function requires an input from the rain sensor. The rain sensor is mounted on the inner surface of the windshield
and transmits an infra-red signal to determine the amount of water on the outer surface of the windshield. A value is then
transmitted to the CJB over the LIN (local interconnect network) bus.
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7 Windshield washer pump 8 Wiper/Washer switch - RH (right-hand) steering column multifunction switch 9 Instrument cluster 10 CJB (central junction box) 11 BJB (battery junction box)
WINDSHIELD WIPERS System Operation
Operation of the wipers and washers is controlled by the CJB in response to driver inputs from the wiper control switch and signals from the rain/light sensor. The instrument cluster monitors the condition of the wiper/washer control switch and
transmits driver requests to the CJB over the medium speed CAN bus.
The wiper control switch is connected via hardwired connections to the instrument cluster. The instrument cluster outputs on 4
wires a reference voltage to the wash/wipe switch, the auto wiper switch, the wiper switch and the flick wipe switch. All the
switches are connected to the instrument cluster on a common ground. Each switch function is connected to ground via a
resistor or series of resistors and the instrument cluster monitors the ground signal and determines which function has been
selected. The instrument cluster then outputs the appropriate message on the medium speed CAN bus to the CJB which responds to the requested wiper function. The CJB then activates the appropriate function either directly or via relays in the EJB for the wipers and headlamp powerwashers. Speed Dependent Mode
When the wipers are operating, a vehicle speed signal received by the CJB on the high speed CAN bus is used to operate a speed dependent mode. If the wipers are in fast wipe and the vehicle speed decreases to below 2 km/h (1.2 mph), the wipers
will reduce to the normal wipe speed. When the vehicle speed increases to above 8 km/h (5 mph) the fast wiper speed
selection is restored. If slow speed is selected and the vehicle speed drops below 2km/h (1.2 mph), the wipers will operate in
the intermittent mode. When the vehicle speed increases to above 8 km/h (5 mph) the slow wiper speed selection is restored
– this feature is configurable by the dealer using the approved Jaguar diagnostic system.
Wiper Motor
The wiper motor is controlled by the CJB. The CJB is connected to a wiper motor normal/fast relay in the EJB on 2 wires. The CJB is also connected to a wiper run/park relay, also located in the EJB.
Driver requests are received by the CJB which energizes the wiper motor normal/fast relay in the appropriate mode (normal or fast wipe) and also energizes the run/park relay in the run mode by providing a ground for the relay coils. When wiper
operation is deselected by the driver, the CJB monitors a park switch which is integral with the wiper motor. On receipt of a signal from the park switch, the CJB de-energises the run/park relay, removing the power supply through the normal/fast relay, stopping the wipers in the park position on the windshield.
The wiper motor is a DC (direct current) motor which drives a gear wheel via a worm drive attached to the motor spindle. The
motor has 3 sets of brushes with one brush connected to ground. When the normal/fast relay is energized in the normal
position, a power feed is supplied to the brush directly opposite the ground brush and operates the motor at slow speed.
When the relay is energized in the fast position, a power feed is connected to the second motor brush, which is offset from the
ground brush and operates the motor at the fast speed. With power supplied through the offset brush, the current flows
through fewer motor coil windings. This results in a lower resistance to current flow to the ground brush and produces a higher
motor rotational speed.
WINDSHIELD WASHERS
The windshield washers are controlled by the CJB. A driver request for washer operation, via the wiper control switch, is passed to the instrument cluster on the LIN bus. The instrument cluster passes the message to the CJB on the medium speed CAN bus.
The CJB energizes the windshield washer pump during the up stroke of the first 2 wash/wipe cycles. This ensures that wiper fluid is pushed to the sides of the windshield and eliminates the trail of fluid which can occur if the fluid is pushed to the
bottom of the windshield. The wipers will continue for 3 more cycles, followed after a delay of 4 seconds, by a single dry wipe.
NOTE: The dry wipe feature is configurable using an approved Jaguar diagnostic system.
The operation of the washer pump on the wiper up stroke only is configurable using an approved Jaguar diagnostic system.
The washer button can be pressed and held and the wipers will operate continuously for up to 10 seconds. After this period
when the button is released, the wipers will continue for 3 more cycles, followed after a delay, by a single dry wipe. After this
period washing will be inhibited, the wipers will continue for 3 more cycles, followed after a delay, by a single dry wipe.
Reactivating the switch will recommence the wash/wipe cycle.
RESERVOIR LEVEL SWITCH
The level switch is connected directly to the CJB. The switch is operated by a float which closes contacts within the switch when the fluid level falls to below the switch level. When the contacts are closed a ground path is completed from the CJB through the switch. This is sensed by the CJB which issues a message to the instrument cluster which displays a low fluid level warning.