Fluid level JEEP GRAND CHEROKEE 2002 WJ / 2.G Owner's Manual
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Page 234 of 2199

Carefully remove radiator pressure cap from filler
neck and check coolant level. Push down on cap to
disengage it from stop tabs. Wipe inside of filler neck
and examine lower inside sealing seat for nicks,
cracks, paint, dirt and solder residue. Inspect radia-
tor-to- reserve/overflow tank hose for internal
obstructions. Insert a wire through the hose to be
sure it is not obstructed.
Inspect cams on outside of filler neck. If cams are
damaged, seating of pressure cap valve and tester
seal will be affected.
Attach pressure tester (7700 or an equivalent) to
radiator filler neck (Fig. 6).
Operate tester pump to apply 103.4 kPa (15 psi)
pressure to system. If hoses enlarge excessively or
bulges while testing, replace as necessary. Observe
gauge pointer and determine condition of cooling sys-
tem according to following criteria:
Holds Steady:If pointer remains steady for two
minutes, serious coolant leaks are not present in sys-
tem. However, there could be an internal leak that
does not appear with normal system test pressure. If
it is certain that coolant is being lost and leaks can-
not be detected, inspect for interior leakage or per-
form Internal Leakage Test.
Drops Slowly:Indicates a small leak or seepage
is occurring. Examine all connections for seepage or
slight leakage with a flashlight. Inspect radiator,
hoses, gasket edges and heater. Seal small leak holes
with a Sealer Lubricant (or equivalent). Repair leak
holes and inspect system again with pressure
applied.
Drops Quickly:Indicates that serious leakage is
occurring. Examine system for external leakage. If
leaks are not visible, inspect for internal leakage.
Large radiator leak holes should be repaired by a
reputable radiator repair shop.INTERNAL LEAKAGE INSPECTION
Remove engine oil pan drain plug and drain a
small amount of engine oil. If coolant is present in
the pan, it will drain first because it is heavier than
oil. An alternative method is to operate engine for a
short period to churn the oil. After this is done,
remove engine dipstick and inspect for water glob-
ules. Also inspect transmission dipstick for water
globules and transmission fluid cooler for leakage.
WARNING: WITH RADIATOR PRESSURE TESTER
TOOL INSTALLED ON RADIATOR, DO NOT ALLOW
PRESSURE TO EXCEED 110 KPA (20 PSI). PRES-
SURE WILL BUILD UP QUICKLY IF A COMBUSTION
LEAK IS PRESENT. TO RELEASE PRESSURE,
ROCK TESTER FROM SIDE TO SIDE. WHEN
REMOVING TESTER, DO NOT TURN TESTER MORE
THAN 1/2 TURN IF SYSTEM IS UNDER PRESSURE.
Operate engine without pressure cap on radiator
until thermostat opens. Attach a Pressure Tester to
filler neck. If pressure builds up quickly it indicates a
combustion leak exists. This is usually the result of a
cylinder head gasket leak or crack in engine. Repair
as necessary.
If there is not an immediate pressure increase,
pump the Pressure Tester. Do this until indicated
pressure is within system range of 110 kPa (16 psi).
Fluctuation of gauge pointer indicates compression or
combustion leakage into cooling system.
Because the vehicle is equipped with a catalytic
converter,do notremove spark plug cables or short
out cylinders to isolate compression leak.
If the needle on dial of pressure tester does not
fluctuate, race engine a few times to check for an
abnormal amount of coolant or steam. This would be
emitting from exhaust pipe. Coolant or steam from
exhaust pipe may indicate a faulty cylinder head gas-
ket, cracked engine cylinder block or cylinder head.
A convenient check for exhaust gas leakage into
cooling system is provided by a commercially avail-
able Block Leak Check tool. Follow manufacturers
instructions when using this product.
COMBUSTION LEAKAGE TEST - WITHOUT
PRESSURE TESTER
DO NOT WASTE reusable coolant. If solution is
clean, drain coolant into a clean container for reuse.
WARNING: DO NOT REMOVE CYLINDER BLOCK
DRAIN PLUGS OR LOOSEN RADIATOR DRAIN-
COCK WITH SYSTEM HOT AND UNDER PRESSURE.
SERIOUS BURNS FROM COOLANT CAN OCCUR.
Drain sufficient coolant to allow thermostat
removal. (Refer to 7 - COOLING/ENGINE/ENGINE
COOLANT THERMOSTAT - REMOVAL). Remove
Fig. 6 Pressure Testing Cooling SystemÐTypical
1 - TYPICAL COOLING SYSTEM PRESSURE TESTER
WJCOOLING 7 - 11
COOLING (Continued)
Page 250 of 2199

(1) Position sensor into the coolant recovery pres-
sure container (Fig. 1).
(2) Connect the coolant level sensor electrical con-
nector (Fig. 2).
(3) Close hood.
COOLANT RECOVERY PRESS
CONTAINER
DESCRIPTION
This system works along with the radiator pres-
sure cap. This is done by using thermal expansion
and contraction of the coolant to keep the coolant
free of trapped air. It provides:
²A volume for coolant expansion and contraction.
²A convenient and safe method for checking/ad-
justing coolant level at atmospheric pressure. This is
done without removing the radiator pressure cap.
²Some reserve coolant to the radiator to cover
minor leaks and evaporation or boiling losses.
As the engine cools, a vacuum is formed in the
cooling system of both the radiator and engine. Cool-
ant will then be drawn from the coolant tank and
returned to a proper level in the radiator.
The coolant reservoir/overflow system has a radia-
tor mounted pressurized cap, an overflow tube and a
plastic coolant reservoir/overflow tank (Fig. 3)
mounted to the right inner fender.
RADIATOR FAN - 4.7L
DESCRIPTION
The hydraulic fan (Fig. 4) used on vehicles
equipped the 4.7L engine, replaces both the electric
fan and the engine driven mechanical fan. The
hydraulic cooling fan is integral to the fan shroud
and is located between the radiator and the engine.
The power steering pump supplies the hydraulic
fluid and pressure to rotate the cooling fan blade,
while the electrical part of the fan is controlled by
the JTEC.
The hydraulic fan drive (motor) consists of the
three major following components:
²Steering flow control valve
Fig. 1 COOLANT LEVEL SENSOR ELECTRICAL
CONNECTOR
Fig. 2 COOLANT LEVEL SENSOR REMOVAL/
INSTALLATION
Fig. 3 Coolant Reservoir / Overflow Tank
1 - COOLANT OVERFLOW HOSE
2 - COOLANT RESERVOIR/OVERFLOW TANK
3 - COOLANT LEVEL SENSOR
4 - BOLT
WJENGINE 7 - 27
COOLANT LEVEL SENSOR (Continued)
Page 263 of 2199

FAN DRIVE VISCOUS CLUTCH
- 4.0L
DESCRIPTION
CAUTION: Engines equipped with serpentine drive
belts have reverse rotating fans and viscous fan
drives. They are marked with the word REVERSE to
designate their usage. Installation of the wrong fan
or viscous fan drive can result in engine overheat-
ing.
CAUTION: If the viscous fan drive is replaced
because of mechanical damage, the cooling fan
blades should also be inspected. Inspect for fatigue
cracks, loose blades, or loose rivets that could
have resulted from excessive vibration. Replace fan
blade assembly if any of these conditions are
found. Also inspect water pump bearing and shaft
assembly for any related damage due to a viscous
fan drive malfunction.
The thermal viscous fan drive (Fig. 27) is a sili-
cone-fluid-filled coupling used to connect the fan
blades to the water pump shaft. The coupling allows
the fan to be driven in a normal manner. This is
done at low engine speeds while limiting the top
speed of the fan to a predetermined maximum level
at higher engine speeds.
An electrical cooling fan located in the fan shroud
aids in low speed cooling, It is designed to augment
the viscous fan, However, it does not replace the vis-
cous fan.
OPERATION
A thermostatic bimetallic spring coil is located on
the front face of the viscous fan drive unit (Fig. 27).
This spring coil reacts to the temperature of the radi-
ator discharge air. It engages the viscous fan drive
for higher fan speed if the air temperature from the
radiator rises above a certain point. Until additional
engine cooling is necessary,the fan will remain at
a reduced rpm regardless of engine speed. Nor-
mally less than three hundred (300) rpm.
Only when sufficient heat is present, will the vis-
cous fan drive engage. This is when the air flowing
through the radiator core causes a reaction to the
bimetallic coil. It then increases fan speed to provide
the necessary additional engine cooling.
Once the engine has cooled, the radiator discharge
temperature will drop. The bimetallic coil again
reacts and the fan speed is reduced to the previous
disengaged speed.
DIAGNOSIS AND TESTINGÐVISCOUS FAN
DRIVE
If the fan assembly free-wheels without drag (the
fan blades will revolve more than five turns when
spun by hand), replace the fan drive. This spin test
must be performed when the engine is cool.
For the following test, the cooling system must be
in good condition. It also will ensure against exces-
sively high coolant temperature.
WARNING: BE SURE THAT THERE IS ADEQUATE
FAN BLADE CLEARANCE BEFORE DRILLING.
(1) Drill a 3.18-mm (1/8-in) diameter hole in the
top center of the fan shroud.
(2) Obtain a dial thermometer with an 8 inch stem
(or equivalent). It should have a range of -18É to
105ÉC (0É to 220É F). Insert thermometer through the
hole in the shroud. Be sure that there is adequate
clearance from the fan blades.
(3) Connect a tachometer and an engine ignition
timing light (timing light is to be used as a strobe
light).
(4) Block the air flow through the radiator. Secure
a sheet of plastic in front of the radiator (or air con-
ditioner condenser). Use tape at the top to secure the
plastic and be sure that the air flow is blocked.
(5) Be sure that the air conditioner (if equipped) is
turned off.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHING.
Fig. 27 Viscous Fan Drive
1 - VISCOUS FAN DRIVE
2 - THERMOSTATIC SPRING
3 - MOUNTING NUT TO WATER PUMP HUB
7 - 40 ENGINEWJ
Page 313 of 2199

BCM programming then performs those tasks and
provides features through both PCI data bus commu-
nication with other electronic modules and hard
wired outputs to a number of relays. These relays
provide the BCM with the ability to control numer-
ous high current accessory systems in the vehicle.
The BCM circuitry operates on battery current
received through fuses in the Junction Block (JB) on a
non-switched fused B(+) circuit, a fused ignition switch
output (start-run) circuit, and a fused ignition switch
output (run-accessory) circuit. This arrangement allows
the BCM to provide some features regardless of the
ignition switch position. The BCM circuitry is grounded
through the chassis beneath the center console.
The BCM monitors its own internal circuitry as
well as many of its input and output circuits, and
will store a Diagnostic Trouble Code (DTC) in elec-
tronic memory for any failure it detects. These DTCs
can be retrieved and diagnosed using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
HARD WIRED INPUTS
The hard wired inputs to the BCM include the fol-
lowing:
²A/C switch signal
²Ambient temperature sensor signal
²Body control module flash enable
²Coolant level switch sense
²Door ajar switch sense (two circuits - one left
rear, and one right rear)
²Driver seat heater switch mux
²Fog lamp switch sense
²Fused B(+)
²Fused ignition switch output (run-acc)
²Fused ignition switch output (st-run)
²Ground (five circuits - two Z1, and three Z2)
²Hazard switch sense
²Headlamp switch mux
²High beam switch sense
²Hood ajar switch sense (export)
²Key-in ignition switch sense
²Liftgate ajar switch sense
²Liftgate courtesy disable
²Liftgate flip-up ajar switch sense
²Panel lamps dimmer signal
²Park lamp relay output
²Passenger seat heater switch mux
²PCI bus
²Radio control mux
²Rear window defogger switch sense
²Seat belt switch sense
²Ultralight sensor signal
²Washer fluid switch sense
²Washer pump switch sense
²Windshield wiper switch mux
²Wiper park switch sense
MESSAGING
The BCM uses the following messages received
from other electronic modules over the PCI data bus:
²Accessory Delay Control (DDM/PDM)
²Battery Temperature (PCM)
²Chime Request (EMIC, EVIC, SKIM)
²Cylinder Lock Switch Status (DDM)
²Door Ajar Status/Front Doors (DDM/PDM)
²Door Lock Status (DDM/PDM)
²Engine Model (PCM)
²Engine RPM (PCM)
²Engine Temperature (PCM)
²English/Metric Default (EMIC)
²Fuel Tank Level (PCM)
²Fuel Used/Injector Pulses (PCM)
²Panic Control (PDM)
²Programmable Features Preferences/Audible &
Optical Chirps/Headlamp Delay (EVIC)
²RKE Status (PDM)
²Vehicle Identification Number (PCM)
²Vehicle Speed (PCM)
The BCM provides the following messages to other
electronic modules over the PCI data bus:
²A/C Switch Status (PCM)
²Ambient Temperature Data (AZC/EVIC/PCM)
²Average/Instantaneous Fuel Economy (EVIC)
²Country Code (EMIC)
²Courtesy Lamp Status (DDM/PDM)
²Distance To Empty (EVIC)
²Elapsed Ignition On Timer (EVIC)
²English/Metric Status (EMIC)
²Front & Rear Door Ajar Status (EVIC)
²Front & Rear Fog Lamp Status (EMIC)
²Heated Seat Switch Status (HSM/MHSM)
²High Beam Status (EMIC)
²Ignition Off Timer (EVIC)
²Ignition Switch Position (DDM/PDM)
²Key-In Ignition Status (DDM/PDM)
²Low Beam Status (EMIC)
²Panel Lamp Status (AZC/EMIC/Radio)
²Rear Window Defogger Relay Status (DDM/
PDM)
²Remote Radio Switch Status (Radio)
²Seatbelt Status (EMIC/MHSM/MSM)
DIAGNOSIS AND TESTING - BODY CONTROL
MODULE
The hard wired inputs to and outputs from the
Body Control Module (BCM) may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. Refer to the appropriate wiring information.
Conventional diagnostic methods may not prove
conclusive in the diagnosis of the BCM. In order to
obtain conclusive testing of the BCM, the Program-
mable Communications Interface (PCI) data bus net-
work and all of the electronic modules that provide
8E - 4 ELECTRONIC CONTROL MODULESWJ
BODY CONTROL MODULE (Continued)
Page 330 of 2199

Certain mechanical failures within the input clutch
assembly can cause inadequate or out-of-range ele-
ment volumes. Also, defective Input/Output Speed
Sensors and wiring can cause these conditions. The
following chart identifies the appropriate clutch vol-
umes and when they are monitored/updated:
CLUTCH VOLUMES
Clutch When UpdatedProper Clutch
Volume
L/R2-1 or 3-1
downshift45 to 134
2C3-2 kickdown
shift25 to 85
OD 2-3 upshift 30 to 100
4C 3-4 upshift 30 to 85
UD4-3 kickdown
shift30 to 100
SHIFT SCHEDULES
As mentioned earlier, the TCM has programming
that allows it to select a variety of shift schedules.
Shift schedule selection is dependent on the follow-
ing:
²Shift lever position
²Throttle position
²Engine load
²Fluid temperature
²Software level
As driving conditions change, the TCM appropri-
ately adjusts the shift schedule. Refer to the follow-
ing chart to determine the appropriate operation
expected, depending on driving conditions.
Schedule Condition Expected Operation
Extreme ColdOil temperature below -16É F -Park, Reverse, Neutral and 1st and
3rd gear only in D position, 2nd
gear only in Manual 2 or L
-No EMCC
Super ColdOil temperature between -12É F and
10É F- Delayed 2-3 upshift
- Delayed 3-4 upshift - Early 4-3
coastdown shift
- High speed 4-2, 3-2, 2-1 kickdown
shifts are prevented
-Shifts at high throttle openings willl
be early.
- No EMCC
ColdOil temperature between 10É F and
36É F-Shift schedule is the same as
Super Cold except that the 2-3
upshifts are not delayed.
WarmOil temperature between 40É F and
80É F- Normal operation (upshift,
kickdowns, and coastdowns)
- No EMCC
HotOil temperature between 80É F and
240É F- Normal operation (upshift,
kickdowns, and coastdowns) -
Normal EMCC operation
OverheatOil temperature above 240É F or
engine coolant temperature above
244É F- Delayed 2-3 upshift
- Delayed 3-4 upshift
- 3rd gear FEMCC from 30-48 mph
- 3rd gear PEMCC above 35 mph
- Above 25 mph the torque
converter will not unlock unless the
throttle is closed or if a wide open
throttle 2nd PEMCC to 1 kickdown
is made
WJELECTRONIC CONTROL MODULES 8E - 21
TRANSMISSION CONTROL MODULE (Continued)
Page 421 of 2199

The VFD is diagnosed using the EMIC self-diag-
nostic actuator test. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). Proper testing of the PCI data bus and
the data bus message inputs to the EMIC that con-
trol the VFD functions requires the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation. Specific operation details for the odometer
and trip odometer functions of the VFD may be found
elsewhere in this service information.
INDICATORS
Indicators are located in various positions within
the EMIC and are all connected to the EMIC circuit
board. The turn signal indicators are hard wired. The
brake indicator is controlled by PCI data bus mes-
sages from the Controller Antilock Brake (CAB) as
well as by hard wired park brake switch and brake
fluid level switch inputs to the EMIC. The Malfunc-
tion Indicator Lamp (MIL) is normally controlled by
PCI data bus messages from the Powertrain Control
Module (PCM); however, if the EMIC loses PCI data
bus communication, the EMIC circuitry will automat-
ically turn the MIL on until PCI data bus communi-
cation is restored. The EMIC uses PCI data bus
messages from the Airbag Control Module (ACM), the
BCM, the PCM, the CAB, the Sentry Key Immobi-
lizer Module (SKIM), and the Transmission Control
Module (TCM) to control all of the remaining indica-
tors.
The various indicators are controlled by different
strategies; some receive fused ignition switch output
from the EMIC circuitry and have a switched ground,
others are grounded through the EMIC circuitry and
have a switched battery feed, while still others are
completely controlled by the EMIC microprocessor
based upon various hard wired and electronic mes-
sage inputs. Some indicators are illuminated at a
fixed intensity, while the illumination intensity of
others is synchronized with that of the EMIC general
illumination lamps.
The hard wired indicators are diagnosed using con-
ventional diagnostic methods. The EMIC and PCI
bus message controlled indicators are diagnosed
using the EMIC self-diagnostic actuator test. (Refer
to 8 - ELECTRICAL/INSTRUMENT CLUSTER -
DIAGNOSIS AND TESTING). Proper testing of the
PCI data bus and the electronic data bus message
inputs to the EMIC that control each indicator
require the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information. Specific details of
the operation for each indicator may be found else-
where in this service information.CLUSTER ILLUMINATION
Two types of general cluster illumination are avail-
able in this model. Base versions of the EMIC have
several incandescent illumination lamps, while pre-
mium versions of the EMIC have a single electro-lu-
minescent lamp. Both types of lamps provide cluster
back lighting whenever the exterior lighting is
turned On with the control knob on the left (lighting)
multi-function switch control stalk. The illumination
intensity of these lamps is adjusted by the EMIC
microprocessor based upon electronic dimming level
messages received from the Body Control Module
(BCM) over the PCI data bus. The BCM provides
electronic dimming level messages to the EMIC
based upon internal programming and inputs it
receives when the control ring on the left (lighting)
multi-function switch control stalk is rotated (down
to dim, up to brighten) to one of six available minor
detent positions.
The incandescent illumination lamps receive bat-
tery current at all times, while the ground for these
lamps is controlled by a 12-volt Pulse Width Modu-
lated (PWM) output of the EMIC electronic circuitry.
The illumination intensity of these bulbs and of the
vacuum-fluorescent electronic display are controlled
by the instrument cluster microprocessor based upon
dimming level messages received from the Body Con-
trol Module (BCM) over the PCI data bus. The BCM
uses inputs from the headlamp and panel dimmer
switches within the left (lighting) multi-function
switch control stalk and internal programming to
decide what dimming level message is required. The
BCM then sends the proper dimming level messages
to the EMIC over the PCI data bus.
The electro-luminescent lamp unit consists of lay-
ers of phosphor, carbon, idium tin oxide, and dielec-
tric applied by a silk-screen process between two
polyester membranes and includes a short pigtail
wire and connector. The lamp pigtail wire is con-
nected to a small connector receptacle on the EMIC
circuit board through a small clearance hole in the
cluster housing rear cover. The EMIC electronic cir-
cuitry also uses a PWM strategy to control the illu-
mination intensity of this lamp; however, the EMIC
powers this lamp with an Alternating Current (AC)
rated at 80 volts rms (root mean squared) and 415
Hertz, which excites the phosphor particles causing
them to luminesce.
The BCM also has several hard wired panel lamp
driver outputs and sends the proper panel lamps
dimming level messages over the PCI data bus to
coordinate the illumination intensity of all of the
instrument panel lighting and the VFDs of other
electronic modules on the PCI data bus. Vehicles
equipped with the Auto Headlamps option have an
automatic parade mode. In this mode, the BCM uses
8J - 6 INSTRUMENT CLUSTERWJ
INSTRUMENT CLUSTER (Continued)
Page 430 of 2199

Diagnostic Trouble Code (DTC) for any malfunction it
detects. Each time the airbag indicator fails to illu-
minate due to an open or short in the cluster airbag
indicator circuit, the cluster sends a message notify-
ing the ACM of the condition, then the instrument
cluster and the ACM will each store a DTC. For
proper diagnosis of the airbag system, the ACM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the airbag indicator,
a DRBIIItscan tool is required. Refer to the appro-
priate diagnostic information.
BRAKE/PARK BRAKE
INDICATOR
DESCRIPTION
A brake indicator is standard equipment on all
instrument clusters. The brake indicator is located
near the left edge of the instrument cluster, to the
left of the tachometer. There are two versions of the
brake indicator. The version used depends upon the
market for which the vehicle is manufactured. The
version of the brake indicator used for vehicles man-
ufactured for the United States consists of the word
ªBRAKEº imprinted on a red lens. The Rest-Of-World
(ROW) market version of this indicator has two
International Control and Display Symbol icons
imprinted on the red lens; one is the icon for ªBrake
Failureº, and the other is the icon for ªParking
Brakeº. In either case, the lens is located behind a
cutout in the opaque layer of the instrument cluster
overlay. The dark outer layer of the overlay prevents
the indicator from being clearly visible when it is not
illuminated. The ªBRAKEº text or the two icons
appear silhouetted against a red field through the
translucent outer layer of the overlay when the indi-
cator is illuminated from behind by a Light Emitting
Diode (LED), which is soldered onto the instrument
cluster electronic circuit board. The brake indicator
lens is serviced as a unit with the instrument cluster
lens, hood and mask unit.
OPERATION
The brake indicator gives an indication to the vehi-
cle operator when the parking brake is applied, when
the fluid level of the brake hydraulic system is low,
or if there are certain malfunctions of the Anti-lock
Brake System (ABS). This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon cluster programming, electronic
messages received by the cluster from the Controller
Anti-lock Brake (CAB) over the Programmable Com-
munications Interface (PCI) data bus, and a hard
wired input to the cluster from the park brake
switch. The brake indicator Light Emitting Diode(LED) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the indi-
cator will always be off when the ignition switch is in
any position except On or Start. The LED only illu-
minates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the brake indicator for the following rea-
sons:
²Bulb Test- Each time the ignition switch is
turned to the On position the brake indicator is illu-
minated by the instrument cluster for about three
seconds as a bulb test.
²Brake Indicator Lamp-On Message- Each
time the cluster receives a brake indicator lamp-on
message from the CAB, the brake indicator will be
illuminated. The indicator remains illuminated until
the cluster receives a brake indicator lamp-off mes-
sage from the CAB.
²Park Brake Switch Input- Each time the
cluster logic circuit detects ground on the park brake
switch sense circuit (park brake switch closed = park
brake applied or not fully released) the brake indica-
tor is illuminated. The indicator remains illuminated
until the park brake switch sense input to the cluster
is an open circuit (park brake switch open = park
brake fully released), or until the ignition switch is
turned to the Off position, whichever occurs first.
²Communication Error- If the cluster receives
no brake indicator lamp-on or lamp-off messages
from the CAB for six consecutive seconds, the brake
indicator is illuminated. The indicator remains illu-
minated until the cluster receives a single valid
brake indicator lamp-off message from the CAB.
²Actuator Test- Each time the cluster is put
through the actuator test, the brake indicator will be
turned on for the duration of the test to confirm the
functionality of the LED and the cluster control cir-
cuitry.
The park brake switch on the park brake pedal
mechanism provides a hard wired ground input to
the instrument cluster circuitry through the red
brake warning indicator driver circuit whenever the
park brake is applied or not fully released. The CAB
continually monitors the input from the brake fluid
level switch and the circuits of the anti-lock brake
system, then sends the proper brake indicator
lamp-on or lamp-off messages to the instrument clus-
ter. If the CAB sends a brake indicator lamp-on mes-
sage after the bulb test, it indicates that the CAB
has detected a brake hydraulic system malfunction
and/or that the ABS system has become inoperative.
The CAB will store a Diagnostic Trouble Code (DTC)
for any malfunction it detects.
WJINSTRUMENT CLUSTER 8J - 15
AIRBAG INDICATOR (Continued)
Page 431 of 2199

For further diagnosis of the brake indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). The park
brake switch input to the instrument cluster can be
diagnosed using conventional diagnostic tools and
methods. For proper diagnosis of the brake fluid level
switch input to the CAB, the anti-lock brake system,
the CAB, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
brake indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
DIAGNOSIS AND TESTING - BRAKE INDICATOR
The diagnosis found here addresses an inoperative
park brake indicator condition. If there are problems
with several indicators in the instrument cluster,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). If the brake
indicator stays on with the ignition switch in the On
position and the park brake released, or comes on
while driving, (Refer to 5 - BRAKES - DIAGNOSIS
AND TESTING). If no brake system problem is
found, the following procedures will help to locate a
shorted or open circuit, or a faulty park brake switch
input. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
INDICATOR ILLUMINATES DURING BULB TEST, BUT DOES
NOT WHEN PARK BRAKE APPLIED
(1) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the park brake switch from the switch
terminal. Apply the parking brake. Check for conti-nuity between the park brake switch terminal and a
good ground. There should be continuity. If OK, go to
Step 2. If not OK, replace the faulty park brake
switch.
(2) Disconnect the instrument panel wire harness
connector for the instrument cluster from the cluster
connector receptacle. Check for continuity between
the red brake warning indicator driver circuit cavi-
ties of the instrument panel wire harness connector
for the park brake switch and the instrument panel
wire harness connector for the instrument cluster.
There should be continuity. If not OK, repair the
open red brake warning indicator driver circuit
between the park brake switch and the instrument
cluster as required.
INDICATOR REMAINS ILLUMINATED - BRAKE SYSTEM
CHECKS OK
(1) Disconnect and isolate the battery negative
cable. Disconnect the instrument panel wire harness
connector for the park brake switch from the park
brake switch terminal. Check for continuity between
the terminal of the park brake switch and a good
ground. There should be no continuity with the park
brake released, and continuity with the park brake
applied. If OK, go to Step 2. If not OK, replace the
faulty park brake switch.
(2) Disconnect the instrument panel wire harness
connector for the instrument cluster from the cluster
connector receptacle. Check for continuity between
the red brake warning indicator driver circuit cavity
of the instrument panel wire harness connector for
the park brake switch and a good ground. There
should be no continuity. If not OK, repair the shorted
red brake warning indicator driver circuit between
the park brake switch and the instrument cluster as
required.
CHECK GAUGES INDICATOR
DESCRIPTION
A check gauges indicator is standard equipment on
all instrument clusters. The check gauges indicator is
located on the right edge of the instrument cluster, to
the right of the speedometer. The check gauges indi-
cator consists of the words ªCHECK GAGESº
imprinted on a red lens. The lens is located behind a
cutout in the opaque layer of the instrument cluster
overlay. The dark outer layer of the overlay prevents
the indicator from being clearly visible when it is not
illuminated. The ªCHECK GAGESº text appears sil-
houetted against a red field through the translucent
outer layer of the overlay when the indicator is illu-
minated from behind by a Light Emitting Diode
(LED), which is soldered onto the instrument cluster
electronic circuit board. The check gauges indicator
8J - 16 INSTRUMENT CLUSTERWJ
BRAKE/PARK BRAKE INDICATOR (Continued)
Page 490 of 2199

for door and liftgate open indications and to show if a
turn signal has been left on. The EVIC messages and
displays are coordinated with warning indicators in
the instrument cluster to avoid duplication.
The EVIC module contains a central processing
unit and interfaces with other electronic modules in
the vehicle over the Programmable Communications
Interface (PCI) data bus network. The PCI data bus
network allows the sharing of sensor information.
This helps to reduce wire harness complexity, reduce
internal controller hardware, and reduce component
sensor current loads. At the same time, this system
provides increased reliability, enhanced diagnostics,
and allows the addition of many new feature capabil-
ities.
The EVIC module includes the following display
options:
²Compass and Temperature- provides the out-
side temperature and one of eight compass readings
to indicate the direction the vehicle is facing.
²Average fuel economy- shows the average
fuel economy since the last trip computer reset.
²Distance to empty- shows the estimated dis-
tance that can be travelled with the fuel remaining
in the fuel tank. This estimated distance is computed
using the average miles-per-gallon from the last 30
gallons of fuel used.
²Instant fuel economy- shows the present fuel
economy based upon the current vehicle distance and
fuel used information.
²Trip distance- shows the distance travelled
since the last trip computer reset.
²Elapsed time- shows the accumulated igni-
tion-on time since the last trip computer reset.
²Distance to service- shows the distance
remaining until the next scheduled service interval.
²Tire Pressure- shows the tire pressure in each
tire.
²Blank screen- the EVIC compass/temperature/
trip computer VFD is turned off.
The EVIC is capable of displaying the following
alert messages, which are accompanied by an audible
announcement consisting of a series of beeps:
²TURN SIGNALS ON (with vehicle graphic)-
Indicates that a turn signal has remained on for
about 1.6 kilometers (one mile).
²PERFORM SERVICE- Indicates that a cus-
tomer programmable service interval distance has
been reached.
²DOOR OPEN (one or more, with vehicle
graphic)- Indicates that a door is open or not fully
closed.
²LIFTGATE OPEN (with vehicle graphic)-
Indicates that the liftgate is open or not fully closed.
²LIFTGLASS OPEN (with vehicle graphic)-
Indicates that the liftglass is open or not fully closed.²COOLANT LEVEL LOW (with vehicle
graphic)- Indicates that the coolant level in the
engine coolant reservoir is low.
²XX LOW PRESSURE (with vehicle graphic)
- Indicates that the air pressure in the selected tire
is low.
²WASHER FLUID LOW (with vehicle
graphic)- Indicates that the fluid level in the
washer fluid reservoir is low.
The EVIC ªMenuº push button provides the vehicle
operator with a user interface, which allows the
selection of several optional customer programmable
electronic features to suit individual preferences.
Refer toELECTRONIC VEHICLE INFORMA-
TION CENTER PROGRAMMINGin the Service
Procedures section of this group for more information
on the customer programmable feature options.
If the vehicle is equipped with the optional mem-
ory system, the EVIC will display the following mem-
ory system messages:
²MEMORY #X POSITION SET (X = Driver 1
or Driver 2)- This message appears in the EVIC
display each time the memory system is successfully
programmed. It is accompanied by an audible
announcement chime tone.
²MEMORY SYSTEM DISABLED- The memory
system is automatically disabled while the driver
side seat belt is fastened and/or while the automatic
transmission gear selector is in any position except
Park or Neutral. This message appears in the EVIC
display as a reminder when a memory switch push
button is depressed while the memory system is dis-
abled. If the REMOTE LINKED TO MEMORY cus-
tomer programmable feature has been selected, this
message will also appear when the Unlock button of
the Remote Keyless Entry (RKE) transmitter is
depressed while the memory system is disabled.
If the vehicle is equipped with the optional Univer-
sal Transmitter transceiver, the EVIC will also dis-
play messages and an icon indicating when the
Universal Transmitter is being trained, which of the
three transmitter buttons is transmitting, and when
the transceiver is cleared.
If the vehicle is equipped with the optionalTire
Pressure Monitoring System, the EVIC will also
display messages and an icon indicating when the
tire air pressure falls below a given set-point, and
which of the five tires is transmitting the low pres-
sure warning, and when the condition is cleared.
Refer to the Tires/Wheels section of this manual for
complete Tire Pressure Monitoring System descrip-
tion. Refer to this section of the service manual for
EVIC modules function description for the Tire Pres-
sure Monitoring.
Data input for all EVIC functions, including VFD
dimming level, is received through PCI data bus
WJMESSAGE SYSTEMS 8M - 7
ELECTRONIC VEHICLE INFO CENTER (Continued)
Page 491 of 2199

messages. The EVIC module uses its internal pro-
gramming and all of its data inputs to calculate and
display the requested data. If the data displayed is
incorrect, perform the self-diagnostic tests as
described in this group. If these tests prove inconclu-
sive, the use of a DRBIIItscan tool and the proper
Diagnostic Procedures manual are recommended for
further testing of the EVIC module and the PCI data
bus.
The EVIC module cannot be repaired, and is avail-
able for service only as a unit. This unit includes the
push button switches and the plastic housed module.
If any of these components are faulty or damaged,
the complete EVIC module must be replaced. The
incandescent bulbs used for EVIC push button back-
lighting and the display lens are available for service
replacement.
ELECTRONIC VEHICLE INFORMATION CENTER
CHIME
The Electronic Vehicle Information Center (EVIC)
uses the chime warning system for two different
kinds of support. In addition to requesting chime
tones from the Body Control Module (BCM) as tactile
beep support, the EVIC is programmed to send chime
request messages over the Programmable Communi-
cations Interface (PCI) data bus when it detects the
following conditions:
²Door Open Warning- A door is open above a
critical speed [about 16 kilometers-per-hour (10
miles-per-hour) for the driver side front door, or
about 5 kilometers-per-hour (3 miles-per-hour) for
any other door].
²Liftgate Open Warning- The liftgate is open
above a critical speed [about 5 kilometers-per-hour (3
miles-per-hour)].
²Liftglass Open Warning- The liftgate flip-up
glass is open above a critical speed [about 5 kilome-
ters-per-hour (3 miles-per-hour)].
²Low Coolant Level Warning- The coolant
level in the engine coolant reservoir is low.
²Perform Service Alert- An audible alert that
a ªPerform Serviceº reminder message is being dis-
played by the EVIC.
²Turn Signal On Warning- A turn signal
remains on for about 1.6 kilometers (one mile).
²Washer Fluid Low Warning- The fluid level
in the washer reservoir is low.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the EVIC. (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE/ELECTRONIC VEHICLE INFO CENTER
- DESCRIPTION) for more information on the EVIC.
COMPASS
While in the compass/temperature mode, the com-
pass will display the direction in which the vehicle is
pointed using the eight major compass headings
(Examples: north is N, northeast is NE). The self-cal-
ibrating compass unit requires no adjusting in nor-
mal use. The only calibration that may prove
necessary is to drive the vehicle in one circle at 5 to
8 kilometers-per-hour (3 to 5 miles-per-hour), on level
ground, in not less than 20 seconds. This will reori-
ent the compass unit to its vehicle.
The compass unit also will compensate for magne-
tism the body of the vehicle may acquire during nor-
mal use. However, avoid placing anything magnetic
directly on the roof of the vehicle. Magnetic mounts
for an antenna, a repair order hat, or a funeral pro-
cession flag can exceed the compensating ability of
the compass unit if placed on the roof panel. Mag-
netic bit drivers used on the fasteners that hold the
overhead console assembly to the roof header can
also affect compass operation. If the vehicle roof
should become magnetized, the demagnetizing and
calibration procedures found in this group may be
required to restore proper compass operation.
TEMPERATURE
The outside ambient temperature is displayed in
whole degrees. The temperature display can be tog-
gled from Fahrenheit to Celsius by selecting the
desired U.S./Metric option from the customer pro-
grammable features as described inELECTRONIC
VEHICLE INFORMATION CENTER PROGRAM-
MINGin the Standard Procedures section of this
group. The displayed temperature is not an instant
reading of conditions, but an average temperature. It
may take the temperature display several minutes to
respond to a major temperature change, such as driv-
ing out of a heated garage into winter temperatures.
When the ignition switch is turned to the Off posi-
tion, the last displayed temperature reading stays in
the Body Control Module (BCM) unit memory. When
the ignition switch is turned to the On position
again, the EVIC will display the memory tempera-
ture for one minute; then update the display to the
current average temperature reading within five
minutes.
The temperature function is supported by an ambi-
ent temperature sensor. The sensor is mounted out-
side the passenger compartment near the front and
center of the vehicle, and is hard wired to the Body
Control Module (BCM). The BCM sends temperature
status messages to the EVIC module over the PCI
data bus network. The ambient temperature sensor
is available as a separate service item.
8M - 8 MESSAGE SYSTEMSWJ
ELECTRONIC VEHICLE INFO CENTER (Continued)