driver seat JEEP GRAND CHEROKEE 2002 WJ / 2.G Repair Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: GRAND CHEROKEE, Model: JEEP GRAND CHEROKEE 2002 WJ / 2.GPages: 2199, PDF Size: 76.01 MB
Page 551 of 2199

INSTALLATION
The following service procedure applies to vehicles
manufactured for sale in North America, which have
removable child seat tether anchor brackets that are
located on the inner liftgate opening header. Vehicles
manufactured for sale in Rest-Of-World (ROW) mar-
kets have child tether anchors that are integral to,
and are only serviced with the rear seat back panels.
(1) Position the child tether anchor bracket onto
the inner liftgate opening header (Fig. 12).
(2) Install and tighten the screw that secures the
child tether anchor bracket to the inner liftgate open-
ing header. Tighten the screw to 11.8 N´m (105 in.
lbs.).
(3) Reinstall the cover into the child tether anchor
bezel in the headliner near the liftgate opening
header.
CLOCKSPRING
DESCRIPTION
The clockspring assembly is secured with two
screws to the multi-function switch mounting hous-
ing near the top of the steering column behind the
steering wheel (Fig. 13). The clockspring consists of a
flat, round molded plastic case with a stubby tail
that hangs below the steering column and contains
two connector receptacles that face toward the
instrument panel (Fig. 14). Within the plastic hous-ing is a spool-like molded plastic rotor with a large
exposed hub. The upper surface of the rotor hub has
a large center hole, two large flats, an index hole,
two short pigtail wires with connectors, and two con-
nector receptacles that face toward the steering
wheel.
The lower surface of the rotor hub has three pins,
two round and one oblong. These pins index the
clockspring to the turn signal cancel cam unit in the
multi-function switch mounting housing. Within the
plastic case and wound around the rotor spool is a
long ribbon-like tape that consists of several thin cop-
per wire leads sandwiched between two thin plastic
membranes. The outer end of the tape terminates at
the connector receptacles that face the instrument
panel, while the inner end of the tape terminates at
the pigtail wires and connector receptacles on the
hub of the clockspring rotor that face the steering
wheel.
Service replacement clocksprings are shipped pre-
centered and with a molded plastic locking pin
installed. The locking pin secures the centered clock-
spring rotor to the clockspring case during shipment
and handling, but must be removed from the clock-
spring after it and the multi-function switch mount-
ing housing are installed on the steering column.
(Refer to 8 - ELECTRICAL/RESTRAINTS/CLOCK-
SPRING - STANDARD PROCEDURE - CLOCK-
SPRING CENTERING).
The clockspring cannot be repaired. If the clock-
spring is faulty, damaged, or if the driver airbag has
been deployed, the clockspring must be replaced.
Fig. 13 Clockspring (Upper View)
1 - MOUNTING EAR (2)
2 - LOCKING PIN
3 - UPPER CONNECTOR RECEPTACLE (2)
4 - LABEL
5 - OBLONG PIN
6 - ALIGNMENT ARROWS
7 - CASE
8 - PIGTAIL WIRE (2)
Fig. 14 Clockspring (Lower View)
1 - LOCKING PIN
2 - CASE
3 - OBLONG PIN
4 - ROUND PIN (2)
5 - LOWER CONNECTOR RECEPTACLE (2)
6 - ROTOR
8O - 14 RESTRAINTSWJ
CHILD TETHER ANCHOR (Continued)
Page 554 of 2199

ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
TERING).
INSTALLATION
The clockspring cannot be repaired. It must be
replaced if faulty or damaged, or if the driver airbag
has been deployed.
If the clockspring is not properly centered in rela-
tion to the steering wheel, steering shaft and steer-
ing gear, it may be damaged. (Refer to 8 -
ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
TERING). Service replacement clocksprings are
shipped pre-centered and with a locking pin
installed. This locking pin should not be removed
until the clockspring has been installed on the steer-
ing column. If the locking pin is removed before the
clockspring is installed on a steering column, the
clockspring centering procedure must be performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain
that the front wheels are still in the straight-ahead
position.
(1) While holding the centered clockspring rotor
and case stationary in relation to each other, care-
fully slide the clockspring down over the steering col-
umn upper shaft.
(2) Align and seat the three pins on the lower sur-
face of the clockspring rotor hub with the three holes
in the hub of the turn signal cancel cam (Fig. 17). It
should be noted that when the clockspring is prop-
erly centered the uppermost pin on the clockspring
rotor hub is the oblong pin, and it will only fit in the
oblong hole in the hub of the turn signal cancel cam.
Fig. 16 Steering Column Shrouds Remove/Install
1 - UPPER TILTING COLUMN SHROUD
2 - FIXED COLUMN SHROUD
3 - LOWER TILTING COLUMN SHROUD
4 - SCREW
Fig. 17 Clockspring Remove/Install
1 - OBLONG HOLE
2 - TURN SIGNAL CANCEL CAM
3 - MULTI-FUNCTION SWITCH MOUNTING HOUSING
4 - RIGHT MULTI-FUNCTION SWITCH
5 - SCREW (2)
6 - OBLONG PIN
7 - CLOCKSPRING
8 - LEFT MULTI-FUNCTION SWITCH
WJRESTRAINTS 8O - 17
CLOCKSPRING (Continued)
Page 555 of 2199

(3) Align and seat the one pin and the two mount-
ing ears on the clockspring case to their respective
holes in the multi-function switch mounting housing.
(4) Install and tighten the two clockspring mount-
ing screws. Tighten the screws to 2.5 N´m (22 in.
lbs.).
(5) Reconnect the two instrument panel wire har-
ness connectors for the clockspring to the two connec-
tor receptacles below the steering column on the back
of the clockspring case.
(6) Position the lower tilting steering column
shroud onto the steering column (Fig. 16).
(7) Install and tighten the screw that secures the
lower tilting steering column shroud to the multi-
function switch mounting housing. Tighten the screw
to 2 N´m (17 in. lbs.).
(8) Position the upper tilting column shroud onto
the steering column with the hazard warning switch
button inserted through the hole in the upper surface
of the shroud. Align the upper tilting steering column
shroud to the lower shroud and snap the two shroud
halves together.
(9) Align the snap features on the upper and lower
shrouds and apply hand pressure to snap them
together.
(10) Reinstall the steering wheel onto the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - INSTALLATION).
(11)
Reconnect the steering wheel wire harness con-
nectors to the upper clockspring connector receptacles.
(12) Reinstall the driver airbag onto the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - INSTALLATION).
DRIVER AIRBAG
DESCRIPTION
The injection molded, thermoplastic driver airbag
protective trim cover is the most visible part of the
driver airbag (Fig. 18). The driver airbag is located in
the center of the steering wheel, where it is secured
with two screws to the two horizontal spokes of the
four-spoke steering wheel armature. A stamped, satin
polished emblem with the Jeeptlogo is applied to the
center of the trim cover. Concealed beneath the
driver airbag trim cover are the horn switch, the
folded airbag cushion, the airbag retainer or housing,
the airbag inflator, and the retainers that secure the
inflator to the airbag housing.
The airbag cushion, housing, and inflator are
secured within an integral receptacle molded into the
back of the trim cover. The driver airbag trim cover
has locking blocks molded into the back side of it
that engage a lip formed around the perimeter of the
airbag housing. Two stamped metal retainers then fitover the inflator mounting studs on the back of the
airbag housing and are engaged in slots within the
upper and lower trim cover locking blocks, securely
locking the cover into place.
The resistive membrane-type horn switch is
secured within a plastic tray that is inserted in a
pocket or pouch sewn onto the airbag cushion
retainer strap, between the trim cover and the folded
airbag cushion. The horn switch ground pigtail wire
has an eyelet terminal connector that is captured on
the upper right inflator mounting stud between the
inflator and the upper trim cover retainer. The horn
switch feed pigtail wire has a white, molded plastic
insulator that is secured by an integral retainer to a
mounting hole located in the upper trim cover
retainer near the upper left corner on the back of the
airbag housing, and is connected to the vehicle elec-
trical system through a take out and connector of the
steering wheel wire harness.
The airbag used in this model is a multistage, Next
Generation-type that complies with revised federal air-
bag standards to deploy with less force than those used
in some prior models. A radial deploying fabric airbag
cushion with tethers is used. The airbag inflator is a
dual-initiator, non-azide, pyrotechnic-type unit with
four mounting studs and is secured to the stamped
metal airbag housing using four hex nuts with washers.
Two keyed and color-coded connector receptacles on the
driver airbag inflator connect the two inflator initiators
to the vehicle electrical system through two yellow-
jacketed, two-wire pigtail harnesses of the clockspring.
The driver airbag cannot be repaired, and must be
replaced if deployed or in any way damaged. The driver
airbag trim cover and the horn switch are available
individually, and may be disassembled from the driver
airbag for service replacement.
Fig. 18 Driver Airbag Trim Cover
1 - STEERING WHEEL
2 - TRIM COVER
8O - 18 RESTRAINTSWJ
CLOCKSPRING (Continued)
Page 565 of 2199

(6) Remove the screw that secures the seat belt
turning loop to the height adjuster on the upper
B-pillar.
(7) Remove the seat belt turning loop from the
height adjuster.
(8) Remove the trim from the lower B-pillar. (Refer
to 23 - BODY/INTERIOR/B-PILLAR LOWER TRIM -
REMOVAL).
(9) Pull the front seat belt turning loop and lower
anchor through the access hole in the lower B-pillar
trim.
(10) Remove the plastic push-in fastener that
secures the retractor to the lower B-pillar (Fig. 29).
(11) Disengage the retractor locator tab from the
slot in the B-pillar.
(12) Remove the front seat belt and retractor from
the B-pillar as a unit.
INSTALLATION
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED ORFAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Be certain that the retractor shield is properly
installed in the lower B-pillar and in good condition
before reinstalling the retractor (Fig. 29).
(2) Position the front seat belt and retractor to the
B-pillar as a unit. Be certain to engage the retractor
locator tab in the slot in the lower B-pillar.
(3)
Using hand pressure, install the plastic push-in
fastener that secures the retractor to the lower B-pillar.
(4) Push the seat belt lower anchor and turning
loop through the access hole in the lower B-pillar
trim (Fig. 27).
(5) Reinstall the trim onto the lower B-pillar.
(Refer to 23 - BODY/INTERIOR/B-PILLAR LOWER
TRIM - INSTALLATION).
(6) Position the seat belt turning loop onto the
height adjuster on the upper B-pillar.
(7) Install and tighten the screw that secures the
seat belt turning loop to the height adjuster. Tighten
the screw to 37 N´m (27 ft. lbs.).
(8) Using hand pressure, press the top of the turn-
ing loop trim cover to snap it onto the height
adjuster and cover the screw that secures the front
seat belt turning loop to the adjuster on the upper
B-pillar (Fig. 28).
(9) Position the front seat belt lower anchor to the
lower B-pillar.
(10) Install and tighten the screw that secures the
seat belt lower anchor to the B-pillar. Tighten the
screw to 37 N´m (27 ft. lbs.).
(11) Pull down the cover over the front seat belt
lower anchor far enough to conceal the screw.
(12) Reconnect the battery negative cable.
FRONT SEAT BELT BUCKLE
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, FRONT IMPACT SENSOR, SIDE IMPACT SEN-
SOR, SIDE CURTAIN AIRBAG, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 29 Front Retractor
1 - SHIELD
2 - RETRACTOR
3 - PLASTIC FASTENER
4 - SLOT
5 - LOCATOR TAB
8O - 28 RESTRAINTSWJ
FRONT SEAT BELT & RETRACTOR (Continued)
Page 566 of 2199

WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Move the front seat to its most forward position
for easiest access to the front seat belt buckle lower
anchor screw.
(2) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(3) Disconnect the seat belt switch pigtail wire
connector from the body wire harness connector for
the seat belt switch with manual seats, or from the
power seat wire harness connector for the seat belt
switch with power seats (Fig. 30).
(4) Remove the screw that secures the front seat
belt buckle lower anchor to the side of the floor panel
transmission tunnel.(5) Remove the front seat belt buckle from the
floor panel transmission tunnel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG, PAS-
SENGER AIRBAG, FRONT IMPACT SENSOR, SIDE
IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM. FAILURE TO TAKE THE PROPER PRECAU-
TIONS COULD RESULT IN ACCIDENTAL AIRBAG
DEPLOYMENT AND POSSIBLE PERSONAL INJURY.
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
(1) Position the front seat belt buckle to the side of
the floor panel transmission tunnel (Fig. 30).
(2) Install and tighten the screw that secures the
front seat belt buckle lower anchor to the side of the
floor panel transmission tunnel. Tighten the screw to
43 N´m (32 ft. lbs.).
(3) Reconnect the seat belt switch pigtail wire con-
nector to the body wire harness connector for the
seat belt switch with manual seats, or to the power
seat wire harness connector for the seat belt switch
with power seats.
(4) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
Fig. 30 Front Seat Belt Buckle
1 - SEAT BELT BUCKLE
2 - SEAT BELT SWITCH PIGTAIL WIRE
3 - SCREW
WJRESTRAINTS 8O - 29
FRONT SEAT BELT BUCKLE (Continued)
Page 569 of 2199

INSTALLATION
The following procedure is for replacement of a
faulty or damaged passenger airbag. If the airbag is
faulty or damaged, but not deployed, review the rec-
ommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the passenger airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE PAS-
SENGER AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE PASSENGER AIRBAG CUSHION
AND THE INSTRUMENT PANEL TOP PAD. FAILURE
TO OBSERVE THIS WARNING COULD RESULT IN
OCCUPANT INJURIES UPON AIRBAG DEPLOY-
MENT.WARNING: THE INSTRUMENT PANEL TOP PAD
MUST NEVER BE PAINTED. REPLACEMENT TOP
PADS ARE SERVICED IN THE ORIGINAL COLORS.
PAINT MAY CHANGE THE WAY IN WHICH THE
MATERIAL OF THE TOP PAD RESPONDS TO AN
AIRBAG DEPLOYMENT. FAILURE TO OBSERVE
THIS WARNING COULD RESULT IN OCCUPANT
INJURIES UPON AIRBAG DEPLOYMENT.
(1) Carefully position the passenger airbag onto
the instrument panel structural duct (Fig. 32).
(2) Install and tighten the four screws that secure
the passenger airbag to the instrument panel struc-
tural duct. Tighten the screws to 11.8 N´m (105 in.
lbs.).
(3) Reconnect the instrument panel wire harness
connector for the passenger airbag to the passenger
airbag pigtail wire connector. This connector is
secured to the outside of the outboard airbag unit
end bracket. Be certain that the latch on the connec-
tor and the red Connector Position Assurance (CPA)
lock are each fully engaged.
(4) Reinstall the top pad onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL TOP PAD - INSTALLA-
TION).
(5) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
REAR CENTER SEAT BELT &
RETRACTOR
REMOVAL
WARNING: DURING AND FOLLOWING ANY SEAT
BELT SERVICE, CAREFULLY INSPECT ALL SEAT
BELTS, BUCKLES, MOUNTING HARDWARE, AND
RETRACTORS FOR PROPER INSTALLATION,
OPERATION, OR DAMAGE. REPLACE ANY BELT
THAT IS CUT, FRAYED, OR TORN. STRAIGHTEN
ANY BELT THAT IS TWISTED. TIGHTEN ANY
LOOSE FASTENERS. REPLACE ANY BELT THAT
HAS A DAMAGED OR INOPERATIVE BUCKLE OR
RETRACTOR. REPLACE ANY BELT THAT HAS A
BENT OR DAMAGED LATCH PLATE OR ANCHOR
PLATE. NEVER ATTEMPT TO REPAIR A SEAT BELT
COMPONENT. ALWAYS REPLACE DAMAGED OR
FAULTY SEAT BELT COMPONENTS WITH THE COR-
RECT, NEW AND UNUSED REPLACEMENT PARTS
LISTED IN THE MOPAR PARTS CATALOG.
8O - 32 RESTRAINTSWJ
PASSENGER AIRBAG (Continued)
Page 574 of 2199

NOTE: Vehicles equipped with a three-point center
seat belt have the center seat belt lower anchor
secured to the right buckle anchor plate with a
screw instead of the center lap belt. (Refer to 8 -
ELECTRICAL/RESTRAINTS/REAR CENTER SEAT
BELT & RETRACTOR - INSTALLATION).
(3) Fold the rear seat cushion back into the seat-
ing position.
SEAT BELT SWITCH
DESCRIPTION
The seat belt switch for this model is actually a
Hall Effect-type sensor. This sensor consists of a
fixed-position, Hall Effect Integrated Circuit (IC) chip
and a small permanent magnet that are integral to
each front seat belt buckle. The front seat belt buck-
les are each located on a stamped steel stanchion
within a molded plastic scabbard and secured with a
screw to the floor panel transmission tunnel on the
inboard side of each front seat cushion (Fig. 40). Theseat belt switches are connected to the vehicle elec-
trical system through a two-lead pigtail wire and
connector on the seat belt buckle-half, which is con-
nected to a wire harness connector and take out of
the body wire harness on vehicles with manual seat
adjusters, or to a connector and take out of the power
seat wire harness on vehicles with power seat adjust-
ers. A radio noise suppression capacitor is connected
in parallel with the IC where the two pigtail wire
leads connect to the IC pins.
The seat belt switch cannot be adjusted or repaired
and, if faulty or damaged, the entire seat belt buckle-
half unit must be replaced.
OPERATION
The seat belt switches are designed to provide a
status signal to the seat belt switch sense inputs of
the Airbag Control Module (ACM) indicating whether
the front seat belts are fastened. The ACM uses the
seat belt switch inputs as a factor in determining
what level of force with which it should deploy the
multistage driver and passenger airbags. In addition,
the ACM sends electronic messages to the ElectroMe-
chanical Instrument Cluster (EMIC) to control the
seat belt indicator based upon the status of the
driver side front seat belt switch. A spring-loaded
slide with a small window-like opening is integral to
the buckle latch mechanism. When a seat belt tip-
half is inserted and latched into the seat belt buckle,
the slide is pushed downward and the window of the
slide exposes the Hall Effect Integrated Circuit (IC)
chip within the buckle to the field of the permanent
magnet, which induces a current within the chip.
The chip provides this induced current as an output
to the ACM, which monitors the current to determine
the status of the front seat belts. When the seat belt
is unbuckled, the spring-loaded slide moves upward
and shields the IC from the field of the permanent
magnet, causing the output current from the seat
belt switch to be reduced.
The seat belt switch receives a supply current from
the ACM, and the ACM senses the status of the front
seat belts through its pigtail wire connection to the
airbag overlay wire harness. The ACM monitors the
condition of the seat belt switch circuits and will illu-
minate the airbag indicator in the EMIC then store a
Diagnostic Trouble Code (DTC) for any fault that is
detected in either seat belt switch circuit. For proper
diagnosis of the seat belt switches, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
Fig. 40 Front Seat Belt Buckle
1 - SEAT BELT BUCKLE
2 - SEAT BELT SWITCH PIGTAIL WIRE
3 - SCREW
WJRESTRAINTS 8O - 37
REAR SEAT BELT BUCKLE (Continued)
Page 579 of 2199

INSTALLATION
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, FRONT IMPACT SENSOR,
SIDE IMPACT SENSOR, SIDE CURTAIN AIRBAG, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Position the side curtain airbag into the vehicle
as a unit.(2) Align the push-in fastener that secures the
inflator of the side curtain airbag to the locating hole
in the roof side rail and, using hand pressure, push
firmly on the retainer until it is fully seated (Fig. 45).
(3) Align the three push-in fasteners that secure
the extruded plastic channel of the side curtain air-
bag to the locating holes in the roof side rail and,
using hand pressure, push firmly on each retainer
until it is fully seated.
(4) Install and tighten the nine screws that secure
the side curtain airbag channel and inflator mount-
ing bracket to the spring nuts in the roof side rail.
Tighten the screws to 6 N´m (50 in. lbs.).
(5) Align the side curtain airbag front tether plas-
tic retainer with the hole in the upper A-pillar and,
using hand pressure, push firmly on the retainer
until it is fully seated.
(6) Engage the side curtain airbag front tether
hook and plastic retainer clip into the slot in the
lower A-pillar.
(7) Engage the side curtain airbag rear tether
hook and plastic retainer clip into the slot in the roof
rail near the D-pillar (Fig. 44).
(8) Reconnect the body wire harness connector for
the side curtain airbag inflator to the inflator connec-
tor receptacle.
(9) Reinstall the headliner into the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - INSTALLA-
TION).
(10) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
SIDE IMPACT SENSOR
DESCRIPTION
Two side impact sensors are used on this model
when it is equipped with the optional side curtain
airbags, one each for the left and right sides of the
vehicle (Fig. 46). These sensors are mounted
remotely from the bi-directional safing sensor that is
internal to the Airbag Control Module (ACM). The
side and front impact sensors are identical in con-
struction and calibration with the exception of the
right-hand and left-hand die cast aluminum mount-
ing brackets to which each front impact sensor is
secured with two screws. The side impact sensors are
secured with two screws to the base of the right and
left B-pillars just below the front seat belt retractors
and behind the lower B-pillar trim within the pas-
senger compartment.
8O - 42 RESTRAINTSWJ
SIDE CURTAIN AIRBAG (Continued)
Page 620 of 2199

(2) Raise and support the vehicle.
(3) Remove the liner from the left front fender
wheel house.
(4) Disconnect the left headlamp and dash wire
harness connector for the front washer pump/motor
from the motor connector receptacle (Fig. 6).
(5) Disconnect the washer hose from the barbed
outlet nipple of the front washer pump/motor and
allow the washer fluid to drain into a clean container
for reuse.
(6) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the barbed inlet nipple of
the washer pump out of the rubber grommet seal in
the reservoir. Care must be taken not to damage the
reservoir.
(7) Remove the rubber grommet seal from the
washer pump mounting hole in the washer reservoir
and discard.
INSTALLATION
(1) Install a new rubber grommet seal into the
washer pump mounting hole in the washer reservoir.
Always use a new rubber grommet seal on the reser-
voir.
(2) Position the barbed inlet nipple of the washer
pump to the rubber grommet seal in the reservoir
(Fig. 6).
(3) Press firmly and evenly on the washer pump
until the barbed inlet nipple is fully seated in the
rubber grommet seal in the washer reservoir mount-
ing hole.(4) Reconnect the washer hose to the barbed outlet
nipple of the washer pump.
(5) Reconnect the left headlamp and dash wire
harness connector for the front washer pump/motor
unit to the motor connector receptacle.
(6) Reinstall the liner into the left front fender
wheel house.
(7) Lower the vehicle.
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
FRONT WIPER ARM
DESCRIPTION
The front wiper arms are the rigid members
located between the wiper pivots that protrude from
the cowl plenum cover/grille panel near the base of
the windshield and the wiper blades on the wind-
shield glass. These wiper arms feature an over-center
hinge that allows easy access to the windshield glass
for cleaning. The wiper arm has a die cast metal
pivot end with a large mounting hole with internal
serrations at one end. A molded black plastic cap fits
over the wiper arm retaining nut to conceal the nut
and this mounting hole following wiper arm installa-
tion. The wide end of a tapered, stamped steel chan-
nel hinges on and is secured with a hinge pin to the
blade end of the wiper arm pivot end. One end of a
long, rigid, stamped steel strap, with a small hole
near its pivot end, is riveted and crimped within the
narrow end of the stamped steel channel. The tip of
the wiper blade end of this strap is bent back under
itself to form a small hook. Concealed within the
stamped steel channel, one end of a long spring is
engaged with a wire hook on the underside of the die
cast pivot end, while the other end of the spring is
hooked through the small hole in the steel strap. The
entire wiper arm has a satin black finish applied to
all of its visible surfaces.
A wiper arm cannot be adjusted or repaired. If
damaged or faulty, the entire wiper arm unit must be
replaced.
OPERATION
The front wiper arms are designed to mechanically
transmit the motion from the wiper pivots to the
wiper blades. The wiper arm must be properly
indexed to the wiper pivot in order to maintain the
proper wiper blade travel on the glass. The mounting
hole formation with internal serrations in the wiper
arm pivot end interlocks with the serrations on the
outer circumference of the wiper pivot driver, allow-
ing positive engagement and finite adjustment of this
Fig. 6 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
WJFRONT WIPERS/WASHERS 8R - 13
FRONT WASHER PUMP/MOTOR (Continued)
Page 626 of 2199

the more frequently the RSM will send wipe com-
mands to the BCM to operate the front wiper system.
The RSM operates on battery current received
through a fuse in the Junction Block (JB) on a fused
B(+) circuit. This circuit is switched by the power
accessory (sunroof) delay relay in the JB so that the
RSM will operate whenever the relay is energized by
the BCM. The RSM receives ground at all times
through a take out of the left body wire harness with
an eyelet terminal that is secured by a ground screw
to the front seat crossmember on the floor panel
under the left front seat. It is important to note that
the default condition for the wiper system is auto-
matic wipers Off; therefore, if no message is received
from the RSM by the BCM for more than about five
seconds, the automatic wipers will be disabled and
the BCM will default the front wiper system opera-
tion to the low speed continuous wipe mode.
The RSM ground and battery current inputs can be
diagnosed using conventional diagnostic tools and
methods. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the RSM
internal circuitry, the BCM, the PCI data bus net-
work, or the electronic messages received and trans-
mitted by the RSM over the PCI data bus. The most
reliable, efficient, and accurate means to diagnose
the RSM requires the use of a DRBIIItscan tool.
Refer to the appropriate diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Adjust the inside rear view mirror on the wind-
shield downward far enough to access the lower edge
of the Rain Sensor Module (RSM) trim cover (Fig.
15).
(3) Using a small thin-bladed screwdriver inserted
into the notch at the bottom of trim cover, gently prythe trim cover away from the windshield glass until
it unsnaps from the RSM.
(4) Using a small thin-bladed screwdriver, gently
pry the spring clips on each side of the RSM away
from the bracket on the windshield.
(5) Pull the RSM away from the bracket on the
windshield far enough to access and disconnect the
overhead wire harness connector for the module from
the module connector receptacle.
(6) Remove the RSM from above the inside rear
view mirror.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SIDE CURTAIN AIRBAG,
FRONT IMPACT SENSOR, SIDE IMPACT SENSOR,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 15 Rain Sensor Module Remove/Install
1 - OVERHEAD CONSOLE
2 - REAR VIEW MIRROR CONNECTOR
3 - BRACKET
4 - REAR VIEW MIRROR BUTTON
5 - SPRING CLIP (2)
6 - RAIN SENSOR MODULE
7 - TRIM COVER
8 - WIRE HARNESS CONNECTOR
WJFRONT WIPERS/WASHERS 8R - 19
RAIN SENSOR MODULE (Continued)