axle JEEP LIBERTY 2002 KJ / 1.G Workshop Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 1766 of 1803
TANK - REMOVAL, FUEL...............14-25
TANK CHECK VALVE - DESCRIPTION,
FUEL..............................14-28
TANK CHECK VALVE - INSTALLATION,
FUEL..............................14-28
TANK CHECK VALVE - OPERATION, FUEL . . 14-28
TANK CHECK VALVE - REMOVAL, FUEL . . . 14-28
TANK SKID PLATE - INSTALLATION,
FUEL...............................13-9
TANK SKID PLATE - REMOVAL, FUEL......13-9
TASK MANAGER - DESCRIPTION........25-17
TASK MANAGER - OPERATION..........25-21
TCM QUICK LEARN - STANDARD
PROCEDURE........................8E-21
TEMP INDICATOR - DESCRIPTION,
TRANS.............................8J-33
TEMP INDICATOR - OPERATION, TRANS . . 8J-34
TEMP SENSOR - DESCRIPTION,
AMBIENT...........................8M-9
TEMP SENSOR - OPERATION, AMBIENT . . . 8M-9
TEMPERATURE GAUGE - DESCRIPTION,
ENGINE............................8J-18
TEMPERATURE GAUGE - OPERATION,
ENGINE............................8J-18
TEMPERATURE SENSOR - DESCRIPTION,
BATTERY...........................8F-24
TEMPERATURE SENSOR - DESCRIPTION,
ENGINE COOLANT.....................7-19
TEMPERATURE SENSOR - DESCRIPTION,
INTAKE AIR .........................14-36
TEMPERATURE SENSOR - DESCRIPTION,
TRANSMISSION.....................21-170
TEMPERATURE SENSOR - DIAGNOSIS
AND TESTING, AMBIENT...............8M-9
TEMPERATURE SENSOR -
INSTALLATION, BATTERY..............8F-24
TEMPERATURE SENSOR -
INSTALLATION, ENGINE COOLANT........7-21
TEMPERATURE SENSOR -
INSTALLATION, INTAKE AIR............14-38
TEMPERATURE SENSOR - OPERATION,
BATTERY...........................8F-24
TEMPERATURE SENSOR - OPERATION,
ENGINE COOLANT.....................7-20
TEMPERATURE SENSOR - OPERATION,
INTAKE AIR .........................14-36
TEMPERATURE SENSOR - OPERATION,
TRANSMISSION.....................21-170
TEMPERATURE SENSOR - REMOVAL,
BATTERY...........................8F-24
TEMPERATURE SENSOR - REMOVAL,
ENGINE COOLANT.....................7-20
TEMPERATURE SENSOR - REMOVAL,
INTAKE AIR .........................14-37
TEMPERATURE SENSOR CIRCUIT -
DIAGNOSIS AND TESTING, AMBIENT.....8M-9
TENSIONER - DESCRIPTION, SEAT BELT . . 8O-36
TENSIONER - OPERATION, SEAT BELT....8O-36
TERMINAL - INSTALLATION.........8W-01-14
TERMINAL - REMOVAL.............8W-01-14
TEST - DIAGNOSIS AND TESTING, FUEL
PRESSURE LEAK DOWN................14-3
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP AMPERAGE....................14-16
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP CAPACITY.....................14-15
TEST - DIAGNOSIS AND TESTING, FUEL
PUMP PRESSURE....................14-15
TEST - DIAGNOSIS AND TESTING,
HYDRAULIC PRESSURE...............21-79
TEST - DIAGNOSIS AND TESTING, ROAD . . . 8P-2
TEST - STANDARD PROCEDURE,
BUILT-IN INDICATOR..................8F-10
TEST - STANDARD PROCEDURE,
HYDROMETER.......................8F-11
TEST - STANDARD PROCEDURE,
IGNITION-OFF DRAW..................8F-14
TEST - STANDARD PROCEDURE, LOAD . . . 8F-12
TEST - STANDARD PROCEDURE,
OPEN-CIRCUIT VOLTAGE
...............8F-12
TEST - STANDARD PROCEDURE,
VERIFICATION
........................8O-8
TEST MODE - DESCRIPTION, CIRCUIT
ACTUATION
..........................25-2
TEST MODE - DESCRIPTION, STATE
DISPLAY
............................25-2
TESTER - STANDARD PROCEDURE,
USING MIDTRONICS ELECTRICAL
.......8F-15TETHER ANCHOR - DESCRIPTION, CHILD . 8O-13
TETHER ANCHOR - OPERATION, CHILD . . . 8O-13
THEFT SECURITY - DESCRIPTION,
VEHICLE............................8Q-1
THEFT SECURITY - OPERATION, VEHICLE . . 8Q-3
THEFT SECURITY SYSTEM - DIAGNOSIS
AND TESTING, VEHICLE................8Q-6
THERMAL GUARD - DESCRIPTION.......8F-20
THERMAL GUARD - INSTALLATION......8F-20
THERMAL GUARD - OPERATION.........8F-20
THERMAL GUARD - REMOVAL..........8F-20
THERMOSTAT - DIAGNOSIS AND
TESTING............................7-21
THERMOSTAT - OPERATION, ENGINE
COOLANT............................7-21
THREAD REPAIR - STANDARD
PROCEDURE, ALUMINUM..............21-81
THREADED HOLE REPAIR -
DESCRIPTION......................Intro.-4
THREADS - STANDARD PROCEDURE,
REPAIR DAMAGED OR WORN............9-9
THROTTLE BODY - DESCRIPTION........14-43
THROTTLE BODY - INSTALLATION.......14-44
THROTTLE BODY - OPERATION.........14-43
THROTTLE BODY - REMOVAL...........14-43
THROTTLE CONTROL CABLE -
INSTALLATION.......................14-46
THROTTLE CONTROL CABLE - REMOVAL . . 14-45
THROTTLE POSITION SENSOR -
DESCRIPTION.........................14-47
THROTTLE POSITION SENSOR -
INSTALLATION.......................14-48
THROTTLE POSITION SENSOR -
OPERATION.........................14-47
THROTTLE POSITION SENSOR -
REMOVAL..........................14-47
TIE ROD END - INSTALLATION..........19-16
TIE ROD END - REMOVAL..............19-16
TIE ROD END REMOVAL TOOL, SPECIAL
TOOLS - OUTER.....................19-15
TIME INDICATOR - DESCRIPTION, FULL . . . 8J-29
TIME INDICATOR - DESCRIPTION, PART . . 8J-29
TIME INDICATOR - OPERATION, FULL....8J-30
TIME INDICATOR - OPERATION, PART....8J-29
TIMING - DESCRIPTION, VALVE..........9-71
TIMING - OPERATION, VALVE............9-71
TIMING - SPECIFICATIONS, IGNITION......8I-2
TIMING BELT / CHAIN COVER(S) -
INSTALLATION........................9-76
TIMING BELT / CHAIN COVER(S) -
REMOVAL...........................9-74
TIMING CHAIN WEAR, STANDARD
PROCEDURE - MEASURING.............9-71
TIRE - INSTALLATION, SPARE...........22-9
TIRE - REMOVAL, SPARE...............22-8
TIRE INFLATION - DIAGNOSIS AND
TESTING............................22-7
TIRE NOISE OR VIBRATION - DIAGNOSIS
AND TESTING........................22-8
TIRE ROTATION - STANDARD
PROCEDURE.........................22-2
TIRE &TEMPORARY - DESCRIPTION,
SPARE..............................22-6
TIRE WEAR PATTERNS - DIAGNOSIS
AND TESTING........................22-8
TIRES - DESCRIPTION.................22-6
TIRES - DESCRIPTION, RADIAL-PLY.......22-6
TIRES - DESCRIPTION, REPLACEMENT....22-7
TIRES AND WHEEL RUNOUT -
DIAGNOSIS AND TESTING..............22-1
TO GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT.............8W-01-9
TO GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT . . 8W-01-9
TO USE WIRING DIAGRAMS -
DESCRIPTION, HOW................8W-01-1
TOE ADJUSTMENT - STANDARD
PROCEDURE..........................2-5
TOE ADJUSTMENT - STANDARD
PROCEDURE, CAMBER, CASTER..........2-5
TOOL, SPECIAL TOOLS - OUTER TIE
ROD END REMOVAL..................19-15
TOOLS - 3.7L ENGINE, SPECIAL
..........9-15
TOOLS - 8 1/4 AXLE, SPECIAL
...........3-98
TOOLS - BASE BRAKES, SPECIAL
.........5-7
TOOLS - BODY, SPECIAL
................23-5
TOOLS - COOLING, SPECIAL
.............7-14TOOLS - FRONT AXLE, SPECIAL..........3-34
TOOLS - FRONT SUSPENSION, SPECIAL....2-8
TOOLS - FUEL SYSTEM, SPECIAL........14-6
TOOLS - OUTER TIE ROD END REMOVAL
TOOL, SPECIAL......................19-15
TOOLS - POWER DISTRIBUTION
SYSTEMS, SPECIAL................8W-97-2
TOOLS - POWER STEERING PUMP,
SPECIAL...........................19-20
TOOLS - REAR AXLE, SPECIAL...........3-63
TOOLS - RFE TRANSMISSION, SPECIAL . . 21-120
TOOLS - STEERING COLUMN, SPECIAL....19-8
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-10
TOOLS, BATTERY SYSTEM - SPECIAL.....8F-7
TOOLS, SPECIFICATIONS - SPECIAL....3-12,3-6
TOOLS, SPECIFICATIONS - SPECIAL......8F-24
TOP COVER - INSTALLATION,
INSTRUMENT PANEL.................23-153
TOP COVER - REMOVAL, INSTRUMENT
PANEL............................23-152
TORQUE - SPECIFICATIONS.............13-6
TORQUE CHART, SPECIFICATIONS . . 19-15,19-19,
19-8
TORQUE CHART, SPECIFICATIONS.....2-17,2-8
TORQUE CONVERTER - DESCRIPTION . . . 21-162
TORQUE CONVERTER - INSTALLATION . . . 21-167
TORQUE CONVERTER - OPERATION.....21-166
TORQUE CONVERTER - REMOVAL......21-167
TORQUE, EXCEPT DIESEL..............8F-23
TORQUE, GAS POWERED..............8F-38
TORQUE, IGNITION SYSTEM.............8I-3
TORQUE REFERENCES - DESCRIPTION . . Intro.-7
TORQUE, SPECIFICATIONS...............5-7
TORQUE, SPECIFICATIONS..............7-13
TORQUE, SPECIFICATIONS.............25-26
TORQUE, SPECIFICATIONS..............9-12
TORQUE, SPECIFICATIONS..............14-5
TORQUE, SPEED CONTROL.............8P-2
TOUCH-UP - DESCRIPTION, PAINT......23-163
TOW CONNECTOR - INSTALLATION,
TRAILER...........................8L-61
TOW CONNECTOR - REMOVAL, TRAILER . . 8L-61
TOW HOOK - INSTALLATION, FRONT......13-8
TOW HOOK - INSTALLATION, REAR.......13-8
TOW HOOK - REMOVAL, FRONT..........13-8
TOW HOOK - REMOVAL, REAR...........13-8
TOW RELAY - DESCRIPTION, TRAILER....8L-61
TOW RELAY - DIAGNOSIS AND TESTING,
TRAILER...........................8L-62
TOW RELAY - INSTALLATION, TRAILER . . . 8L-64
TOW RELAY - OPERATION, TRAILER.....8L-62
TOW RELAY - REMOVAL, TRAILER.......8L-63
TOW WIRING - DESCRIPTION, TRAILER . . 8L-64
TOWING - STANDARD PROCEDURE........0-6
TRACK - DESCRIPTION, SEAT..........8N-15
TRACK - DIAGNOSIS AND TESTING,
SEAT ..............................8N-16
TRACK - INSTALLATION, SEAT.........23-168
TRACK - INSTALLATION, SEAT..........8N-16
TRACK - OPERATION, SEAT............8N-15
TRACK - REMOVAL, SEAT.............23-168
TRACK - REMOVAL, SEAT..............8N-16
TRAC-LOK - ASSEMBLY, DIFFERENTIAL . . . 3-109,
3-77
TRAC-LOK - CLEANING, DIFFERENTIAL . . . 3-109,
3-77
TRAC-LOK - DISASSEMBLY,
DIFFERENTIAL...................3-107,3-75
TRAC-LOK - INSPECTION, DIFFERENTIAL . 3-109,
3-77
TRAC-LOKT- DIAGNOSIS AND TESTING . . 3-106,
3-74
TRAILER HITCH - INSTALLATION.........13-9
TRAILER HITCH - REMOVAL.............13-9
TRAILER TOW CONNECTOR -
INSTALLATION.......................8L-61
TRAILER TOW CONNECTOR - REMOVAL . . 8L-61
TRAILER TOW RELAY - DESCRIPTION....8L-61
TRAILER TOW RELAY - DIAGNOSIS AND
TESTING...........................8L-62
TRAILER TOW RELAY - INSTALLATION . . . 8L-64
TRAILER TOW RELAY - OPERATION......8L-62
TRAILER TOW RELAY - REMOVAL
.......8L-63
TRAILER TOW WIRING - DESCRIPTION
. . . 8L-64
TRANS COOLER - DESCRIPTION
.........7-32
TRANS TEMP INDICATOR -
DESCRIPTION
.......................8J-33
TRANS TEMP INDICATOR - OPERATION
. . . 8J-34
KJINDEX 27
Description Group-Page Description Group-Page Description Group-Page
Page 1781 of 1803
JEEP LIBERTY 2002
SPARE WHEEL & HARDWARE19-020-<8)
21-522~
23 .lLI
11
b
RACK & PINION10
~66~ -
24I14~
~2~
!
31~J~L2S--£3J
!;:;q)17
118-#~ I~
12~
/~004-09516 ~~'"
5~132616A-15~~
1 Wheel, Spare 14Steel 5GL65S4AAA 160.00 16 004 09907Alloy --
16x7Code WLD 10 Arm, Upper Control AiL 52088632AA m #2.0 128.00To 10-1-01 5GL67PAKAA 249.00 #W/Steering Knuckle Assy Removed Deduct 1.2 004 09522 c~From 10-1-01 5GL67PAKAB 24900 11 Bum~r, Control Arm AiL 52088684AB m 25.75 -
Code WND 5GL66PAKAB 260'00 12 Knuckle Assy, Steering R 52088652AA m #1.7 127.0017x7.5 .L 52088653AA m #1.7 127.00 1 Gear Assy, SteeringCode WGO 5HW90ZDRM 249.00 #/ncludes R&R Brake Rotor and Hub & Bearing Assy, 2.4L Eng 52128588M m #1.9 484.00Code WGR 5HW90AFMAA 24900 R&R Both Sides 3.2 37L Eng 52128518M m #1.9 459.002 Jack 52059104 83:35 13 Joint, Lower Balll] AiL 5069161AB m 2.0 27.50 #W/4WD Add 3.63 Wrench, Lug 52059478AA 12.85" l]/nc/uded w/Steering Knuckle Assy 2 Boot, Steering Gear1J AiL 5O72446M m 57.104 Bracket, Jack 52059369M 16.35!114Arm,LowerControl R 52088636AD m#2.2 117.00 3Bolt,Mountingl] AiL 6506517M 7.505 Label, Jack Instructions-See InforrnatJon Labels SectJon L 52088637AD m #2.2 117.00 4 Nut, MountJng:~ AiL 6504707 2.456 Bracke~ Spare. Wheel 55155933AB 59.10 #Includes R&R Bushings, w/Steering Knuckle 5 Bushing, Steering Gear1J AiL 52038783AB 15.20Cover, :opare Tire 5JG141X7M Removed Deduct.9 l1/nc/uded w/Steering Gear AssyAiL 52088746M m 12.25 6 Rod, Outer Tie R 5O72444M 46.70AiL 52088649AC m L 5072445M 46.70
AIL 6507080AA18 Bolt, Lower Carn (2/Side) AiL 6507321M19 Nut, Absorber AiL 6506443M 1.5020 Retainer, Absorber AiL 52089069M 2.25 2.4L ENG21 Mount, Absorber R 52128532AA m #1.8 91.70L 52128533AA m #1.8 91.7022 Isolator, Upper Spring AiL 52088686M m #1.8 16.25 423 Springl] AiL 52088625M m #1.8 35.75~.tr24 Absorber, Shock11 AiL 52088650AB m #1.8 36.95 111Additional Parts &lor Dealer Contact Required 0 3125 Isolator, Lower Spring AiL 52088686M m #1.8 16.25 -
I #R&R One Side Complete, Includes R&R ClevisAbsorber, w/Steering Knuckle Assy Removed Deducr ~.7, R&R Both Sides 3.426 Clevis, Absorber AiL 52088748AC m #.6 49.75#W/Steering Knuckle Assy Removed Deduct.4
29\",~~-l 004-09908
27 Retainer, Stab Bar AiL 52088631M m #.3 9.70 I128 Bushing, Slab Bar AiL 52088778M m #.3 4.60 c 004 09909#R&R One Side Complete, Not Included in O/H! -
29 Link, Stab Bar Ail 52088662AB m #.3 43.75PS.#Not Included in O/H 1 ump, teerlng30 Bar, Stabilizer 52088660M m #.8 98.25 2 Pulley, ~ump#Includes R&R Stab Bar Links, Bushings & Retainers 3 Reservoir, Pu~pNot Included in O/H 4 Cap, Reservoir.Bracket, Reservoir
6
~",,3
2
m .3m .3
52
Use Procedure Explanation 11 with the following text.
R&I Suspension/Sub.Frame Assy2WD m#2.74 WD m #3.6#Not Included in O/H SuspensionO/H SuspensionOne Side , R/Lm 4.7Both Sides. m 8.4Bleed Brake Systemw/ABS m .6w/oABS m .3AdjustFrontAlignment m 1.5NOTE 1: R&UR&R or O/H Does Not include alignment or bleedbrake system.
NOTE 2: All Parts in this section are included in overhaulunless noted otherwise.
/1
I'~~II::It
52088711AA m 1.7 130.0053031722AA m 21.6052088713AA m .5 40.2552128513AA 10.4552088874AD 43.4552088722AC m .8 163.0052088718AC m 23.4552128561AA m .9 174.00
5
~L-7 Cooler, SteeringR&I Axle Housing Assy m 3.0R&I Outer Axle Shaft Assy R/Lm #1.5#WlSteering Knuckle Assy Removed Deduct .93.7L ENG
4004-09906
004-09520
1 Nut, Axle AiL 6506454AA m 8.502 Rotor, Brake AiL 52128247AA m #.9 104.00#R&R Both Sides 1.63 Caliper, Brake R 5066422AA m #.5 182.00 IL 5066423AA m #.5 182.00 I4 Bracket, Caliper Mounting AIL 5019986AA m #.5 42.50#R&R One Side Complete, w/Brake Rotor RemovedDeduct .3, R&R Both Sides .85 Pad Set, Brake 5066427AA m #1.0 128.00#Deduct .5 for Each Brake Caliper Removed6 Hub & Bearingw/ABS R 52128692AA m #1.3 259.00L 52128693AA m #1.3 259.00w/o ABS AiL 52128352AB m #1.3 259.00I#Includes R&R Brake Rotor, R&R Both Sides 2.47 Stud, Wheel AiL 6O36388AA m 2.958 Sensor, Front ABS-See ABSIBrakes Section9 Hose, Front Brake R 52128312AA m #.3 18.35L 52128311AA m #.3 18.35#W/Caliper Removed Deduct .2
567Procedure Explanation Pages Must Be Used with the Above Text for an Accura'~ Damage Report.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH
R&I Steering Gear Assy m #1.7#W/4WD Add 3.6
NOTE: R&R Does Not include adjust wheel alignment.~
6~9 2
67rl1
~'~
3 2,
51 Shaft Assy, Outer Axle f IA
~,::;~~~~2.4LEng R 5066022AA m#1.5 994.00cJ1y L 5066023AA m #1.5 1155.00'
3.7L Eng R 5066020AA m #1.5 1020.00L 5066021AA m #1.5 1155.00#WlSteering Knuckle Assy Removed Deduct .92 Boot Kit, Inner1j AiL 5066024AA m 26 203 Boot Kit, Outer1j AiL 5066025AA m 25:50~/ncluded w/Outer Axle Shaft Assy 004-09524
Bracket, Mountin~2.4L Eng R 52059472AB m 81.85 1 PumplReservoir. Assy, Steering 52088710AA m 2.4 130.00L 52059473AB m 54.50 2 Cap, Reservolr1j 52088956AA 27.453.7L Eng R 52059464AB m 81.85 ~/ncluded w/Steering Pumf)/ReseIVo;r AssyL 52059465AB m 30.85 I 3 Pulley, Pump 5:3010258AC m #.3 20.25
Page 1790 of 1803
JEEP LIBERTY 2002
QUARTER GLASS Conf'd410
OjJ.::::::::~~~~::::::::::;;;')t';
0.000.000.000.00
,...,.,,-
Privacyw/Antenna A 55360056AB #1.5L 55235923AB #1.5w/o Antenna A 55235922AB #1.5L 55235923AB #1.5NAGSTintedw/Antenna A DQO9990GTN #1.5 0.00L DQO9989GTN #1.5 302.751w/o Antenna AIL DO09988-9GTN #1.5 302.75Privacyw/Antenna A DO10069YPN #1.5 270.85L DQ10068YPN #1.5 297.95w/o Antenna AIL DO10067-8YPN #1.5 297.95#Includes Clean Up Old Adhesive as Necessary2 Spacer, Glass (4) 55360509M .35
32~
3~4~004-09943
55156554M55156275AB55156405M55156277M
Decal, Aear Gate1 "Jeep""3.7L""CAD"4 "Up Country"Use Procedure Explanations 25 and 28 with the fol/owing text.
R&IGlassAssy 3~
R&I Trim Panel ~~~~
~ '
.2~2 3
1\11 ..1-1[1\1
4~ '--004-09573-J2~
j~
.2 22.85 2 004-09575.2 13.101.2 25.45 1 Drum, Brake Ail 52128270AA m '.3 85.00.2 11.00 #R&R Both Sides.52 Shoe Set, Brake 5O66147AA m 11.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45l 506615tAA m #.3 30.45#W/Axle Shaft Assy Removed4 Shaft Assy, Axle R 5066484AA m.7 294.00l 5O66485AA m.7 295.005 Studl Wheell1 (5/Side) Ail 5016496AA m 1.2516 Retainer, Axle~ Ail 5O66486AA m'1.1 9.007 Seal, Axle~ Ail 5O12824AA m'1.1 3.458 Bearing, Axle1[ Ail 5012825AA m #1.1 56.509 Retainer, Beann9~ Ail 5O72894AA m #1.1 12.25~Included w/Axle Shaft Assy#R&R One Side Com~lefeSensor, Rear ABS-See ABS7Brakes Section10 Housing Assy, AxIe1] 5O66495AB m #5,0 1485.00~Additional Parts &/or Dealer Contact RequiredHousing, Axle (a) 5O66477AA m 17.7 817.00(a) Included w/Axle Housing Assy#Includes R&R Axle Shafts Assemblies
1 GlassChrYslerTinted 55360340AB.6 458.00Pnvacy 55360342AB650000NAGS ..
Tinted DBO9991GTY.6 1042.75 004-09572Pnvacy DBO9991YPY.6 1177301.Solar DB10070YPY.6 1177:30 1 Panel,RearGaIeTrlm~2 Hinge, Glass R 55360216AB #.4 23.95 wlStorage NetL 55360217AB #.4 23.95 Slate Gray#R&R Both Sides .5, Included in R&R Glass Taupe3 Stay, Glass AiL 55360171AA 2 3135 wlo Storage Net4 Striker, Glass 55360220AA #:2 21:50 Slate Gray#Included in R&R Glass Taupe
SHE6S)(DVACSHE6S\'lL5AC
SGE69;(DVACSGE69"lL5AC
.2 220.00.2 220.00
.2 125.00.2 125.00
#.1 20.4555360309M#WlTrim Panel Removed17111
WIPER SYSTI:MUse Procedure Explanations 25 and 28 with the fol/owing text.
SHEET METAUHARDWAREr10
1--17.l1
19-f1 ~21
~ E:-22 24
23~ ~~~
~~:==~~Y~::C:;==::~~O9576
11 Arm Assy, Upper Control 52088901AB m .8 212.0012 Joint, Ball~ 52088647M m #.3 50.0013 Bushing, Control Arm~ AiL 52086425 m #.2 11.95#W/Upper Control Arm Assy Removed.1 16.60 14 Bracket, Ball Join~ 52088894M m 56.25#.2 20.45 15 Bolt, Bracke~ 6503610 2.2016 Nu1, Bo~ 6503711 1'.451.60 ~/ncluded wlUpper Control Ann Assy4.95 17 Bolt, No.1 Mounting AiL 6504748 3.851.60 18 Bolt, No.2 Mounting (3) 6505445M 2.455.50 19 Absorber, Shock AiL 52088673AB m #.4 0.005.60 #R&R Both Sides .6, wlCoil Spring Removed Deduct .37.75 20 Isolator, Upper Spring AiL 52088707AA m 7.85#.3 125.00 1 Bumper, Ul?per AiL 52088705AB m 16.602 Spring, ColI'l AiL 52088695AB m #.6 54.95#.2 7.95 1jAdditlonal Palts &/or Dealer Contact Required#R&R Both Sides 1.0AiL 52128524M m 17.95AiL 52088682AB m #.6 102.00#WIAxle Housing Removed Deduct .325 Bar, Stabilizer 52088677AB m .5 127.00
~~~ "I fJ-s
9
~
Refinish Rear Gate Panel Outside 2.0Add for Jambs & Interior 1.0RefinishUpperGateHinge .2Refinish Lower Gate Hinge .2R&I Rear Gale Assy #1.4#Includes R&VR&R Left Qualter Trim PanelR&I Outside Handle #.4#Includes R&I Trim PanelR&ISpareTireBracket .2
7 56 I 8
l.s~-10 m'-
I004-09574 ---
1 Blade, Wiper 5066964AA2 Arm, Wiper 5066965AA#Includes R&R Wiper Blade3 Cover, Wiper Arm 550766504 Nut, Wiper Arm 65001655 Cover, Motor 550766506 Nut, Motor 65022637 Bezel, Motor 55155B87AA8 Stop, Wiper 5515~~86AA9 Motor, Wiper 55155e:84AA#w!rrim Panel Removed10 Nozzle, Washer 55156158AA#Included in R&R Roof Panel
4WD
4
-~~_~~~7~"'- --~3~ 1 ~~ 004-09570
1 Panel, Rear Gate 55176934AC #4.0 375.00#Includes R&VR&R Left Qualter Trim Panel2 Hinge, GateUpper 52850558AA #.2Lower 52850559AA #.2#WlRear Gate Assy RemovedCheck, Gate 55360170AA #.2 38.8513 Latch, Glass 55360357 AA #.2 70.85 Use Procedure Explanation 23 with the following text.Latch, Gate 55360359AA #.2 55.754 Handle, Outside 55360331AC #.35 Weatherstrip, Upper Gate 55360065AA #.2 -14.10 I#Wnrim Panel Removed6 Sta.bilizer, Gate 55360324AC 6.20 l R&I Suspension/Axle Assy .m 3.07Stnker 55176954AA.2 12.60~ Check Rear Alignment .m .88 Spacer, Striker 5507548.3 1.50, Add to Adjustrront Alignment9Bracket,SpareWheel-SeeWheelSecllon 2WD m .710 Weatherstrip, Rear 55716958AA .2 0.00 4WD m 1.0Bleed Brake Systemwi ABS m .6w/oABS m .3
NOTE: R&I/R&R Does Not include illignment or bleed brakesystem
Illustration Located in Next Column
1 Drum, Brake AIL 52128270AA m #.3 85.00#R&R Both Sides .52 Shoe Set, Brake 5066147AA m #1.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45L 5066151AA m #.3 30.45#W/Axle Shaft Assy Removed
labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call1-80D-854-7030 or 8!i8/578-6550, Ex1 8220. Fax 1-888-256-7969 or 858/549-0629.576CH
Page 1803 of 1803
VEHICLE IDENTIFICATION NUMBER DECODING CHART
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 1 = United States
2 Make J = Jeep
3 Vehicle Type 4 = MPV W/O Side Airbags.
8 = MPV With Side Airbags.
4 Gross Vehicle Weight Rating F = 4001 - 5000 lbs.
G = 5001 - 6000 lbs.
5 Vehicle Line K = Liberty 4X2 (LHD)
L = Liberty 4X4 (LHD)
M = Cherokee 4X4 (RHD)
6 Series 3 = Liberty Renegade
4 = Liberty Sport/Cherokee Sport
5 = Liberty Limited/Cherokee Limited
7 Body Style 8 = Sport Utility - 4 Door
8 Engine K = 3.7L 6 cyl MPI Gasoline
1 = 2.4L 4 cyl MPI Gasoline
7 = 2.5L 4 cyl Diesel
9 Check Digit 0 through 9 or X
10 Model Year 2=2002
11 Assembly Plant W = Toledo North Assembly Plant
12 thru 17 Vehicle Build Sequence
VEHICLE SAFETY
CERTIFICATION LABEL
DESCRIPTION
A vehicle safety certification label (Fig. 6) is
attached to every DaimlerChrysler Corporation vehi-
cle. The label certifies that the vehicle conforms to all
applicable Federal Motor Vehicle Safety Standards.
The label also lists:
²Month and year of vehicle manufacture.
²Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR's) arebased on a minimum rim size and maximum cold tire
inflation pressure.
²Vehicle Identification Number (VIN).
²Type of vehicle.
²Bar code.
²Month, Day and Hour (MDH) of final assembly.
²Paint and Trim codes.
²Country of origin.
The label is located above the door hinge on the
driver-side A-pillar.
Fig. 6 Vehicle Safety Certification LabelÐTypical
KJINTRODUCTION 9
VEHICLE IDENTIFICATION NUMBER (Continued)