Clockspring JEEP LIBERTY 2002 KJ / 1.G User Guide
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 640 of 1803
NOTE: The integral flange on the left side of the
ACM cover is secured to the floor panel transmis-
sion tunnel with a short piece of double-faced tape
as an assembly aid during the manufacturing pro-
cess, but this tape does not require replacement
following service removal.
(7) Reinstall the center console onto the top of the
floor panel transmission tunnel. (Refer to 23 - BODY/
INTERIOR/FLOOR CONSOLE - INSTALLATION).
(8) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
supplemental restraint system component. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - VERIFICATION TEST).
CHILD TETHER ANCHOR
DESCRIPTION
All vehicles are equipped with three, fixed-position,
child seat tether anchors (Fig. 9). Two anchors are
integral to the back of the right rear seat back panel,
and one is integral to the left rear seat back panel.
The child seat tether anchors cannot be adjusted or
repaired and, if faulty or damaged, they must be
replaced as a unit with the rear seat back panel.
OPERATION
See the owner's manual in the vehicle glove box for
more information on the proper use of the factory-in-
stalled child seat tether anchors.
CLOCKSPRING
DESCRIPTION
The clockspring assembly is secured with two inte-
gral plastic latches onto the upper steering column
housing near the top of the steering column behind
the steering wheel (Fig. 10). The clockspring consists
of a flat, round molded plastic case with a stubby tail
that hangs below the steering column and contains
two connector receptacles that face toward the
instrument panel (Fig. 11). Within the plastic hous-
ing is a spool-like molded plastic rotor with a large
exposed hub and several plastic rollers. The upper
surface of the rotor hub has a large center hole, a
release button, a clear plastic inspection window, two
short pigtail wires with connectors, and a connector
receptacle that faces toward the steering wheel. Two
versions of the clockspring are used on this model,
one is a seven circuit unit for vehicles not equipped
with optional remote radio switches on the steering
wheel and can be visually identified by the use of yel-
low heat-shrink tubing on the pigtail wires, while the
other is a nine circuit unit for vehicles with remote
radio switches and can be visually identified by the
use of black heat-shrink tubing on the pigtail wires.
A rubber bumper block is located on each side of
the tower formation that contains the connector
receptacle and pigtail wires on the upper surface of
the rotor hub. The lower surface of the rotor hub has
Fig. 9 Child Tether Anchors
1 - REAR SEAT BACK (LEFT)
2 - REAR SEAT BACK (RIGHT)
3 - CHILD TETHER ANCHOR (3)
Fig. 10 Clockspring
1 - PIGTAIL WIRE (2)
2 - UPPER CONNECTOR RECEPTACLE
3 - BUMPER (2)
4 - BRACKET (2)
5 - LABEL
6 - SHIELD
7 - CASE
8 - WINDOW
9 - ROTOR
KJRESTRAINTS 8O - 13
AIRBAG CONTROL MODULE (Continued)
Page 641 of 1803
a molded plastic turn signal cancel cam with a single
lobe that is integral to the rotor. Within the plastic
case and wound around the rotor spool is a long rib-
bon-like tape that consists of several thin copper wire
leads sandwiched between two thin plastic mem-
branes. The outer end of the tape terminates at the
connector receptacles that face the instrument panel,
while the inner end of the tape terminates at the pig-
tail wires and connector receptacle on the hub of the
clockspring rotor that face the steering wheel.
Service replacement clocksprings are shipped pre-
centered and with a molded plastic shield that snaps
onto the rotor over the release button. The release
button secures the centered clockspring rotor to the
clockspring case and the shield prevents the release
button from being inadvertently depressed during
shipment and handling, but the shield must be
removed from the clockspring after it is installed on
the steering column. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/CLOCKSPRING - STANDARD PROCE-
DURE - CLOCKSPRING CENTERING).
The clockspring cannot be repaired. If the clock-
spring is faulty, damaged, or if the driver airbag has
been deployed, the clockspring must be replaced.
OPERATION
The clockspring is a mechanical electrical circuit
component that is used to provide continuous electri-
cal continuity between the fixed instrument panel
wire harness and the electrical components mounted
on or in the rotating steering wheel. On this model
the rotating electrical components include the driver
airbag, the horn switch, the speed control switches,and the remote radio switches, if the vehicle is so
equipped. The clockspring case is positioned and
secured to the upper steering column housing near
the top of the steering column. The connector recep-
tacles on the tail of the fixed clockspring case connect
the clockspring to the vehicle electrical system
through two take outs with connectors from the
instrument panel wire harness. The clockspring rotor
is movable and is keyed by the tower formation that
is molded onto the upper surface of the rotor hub to
an opening that is cast into the steering wheel arma-
ture. Rubber bumper blocks on either side of the
clockspring tower formation eliminate contact noise
between the clockspring tower and the steering
wheel. The lobe of the turn signal cancel cam on the
lower surface of the clockspring rotor hub contacts a
turn signal cancel actuator of the multi-function
switch to provide automatic turn signal cancellation.
The yellow-sleeved pigtail wires on the upper surface
of the clockspring rotor connect the clockspring to the
driver airbag, while a steering wheel wire harness
connects the connector receptacle on the upper sur-
face of the clockspring rotor to the horn switch and,
if the vehicle is so equipped, to the optional speed
control switches and remote radio switches on the
steering wheel.
Like the clockspring in a timepiece, the clockspring
tape has travel limits and can be damaged by being
wound too tightly during full stop-to-stop steering
wheel rotation. To prevent this from occurring, the
clockspring is centered when it is installed on the
steering column. Centering the clockspring indexes
the clockspring tape to the movable steering compo-
nents so that the tape can operate within its
designed travel limits. However, if the clockspring is
removed from the steering column or if the steering
shaft is disconnected from the steering gear, the
clockspring spool can change position relative to the
movable steering components and must be re-cen-
tered following completion of the service or the tape
may be damaged. Service replacement clocksprings
are shipped pre-centered and with a plastic shield
installed over the clockspring release button. This
shield should not be removed and the release button
should not be depressed until the clockspring has
been installed on the steering column. If the release
button is depressed before the clockspring is installed
on a steering column, the clockspring centering pro-
cedure must be performed. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/CLOCKSPRING - STANDARD
PROCEDURE - CLOCKSPRING CENTERING).
STANDARD PROCEDURE - CLOCKSPRING
CENTERING
The clockspring is designed to wind and unwind
when the steering wheel is rotated, but is only
Fig. 11 Clockspring Latches
1 - CASE
2 - LATCH (2)
3 - ROTOR
4 - CANCEL CAM
5 - LOWER CONNECTOR RECEPTACLE (2)
8O - 14 RESTRAINTSKJ
CLOCKSPRING (Continued)
Page 642 of 1803
designed to rotate the same number of turns (about
five complete rotations) as the steering wheel can be
turned from stop to stop. Centering the clockspring
indexes the clockspring tape to other steering compo-
nents so that it can operate within its designed
travel limits. The rotor of a centered clockspring can
be rotated two and one-half turns in either direction
from the centered position, without damaging the
clockspring tape.
However, if the clockspring is removed for service
or if the steering column is disconnected from the
steering gear, the clockspring tape can change posi-
tion relative to the other steering components. The
clockspring must then be re-centered following com-
pletion of such service or the clockspring tape may be
damaged. Service replacement clocksprings are
shipped pre-centered, with the release button
engaged (raised) and a molded plastic shield installed
over the release button. This release button should
not be disengaged and the shield should not be
removed until the clockspring has been installed on
the steering column. If the release button is disen-
gaged before the clockspring is installed on a steering
column, the clockspring centering procedure must be
performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Place the front wheels in the straight-ahead
position.
(2) Remove the clockspring from the steering col-
umn. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - REMOVAL).
(3) Depress the release button (Fig. 12).(4) Keeping the release button depressed, rotate
the clockspring rotor clockwise to the end of its
travel.Do not apply excessive torque.
(5) From the end of the clockwise travel, rotate the
rotor about two and one-half turns counterclockwise,
then release the release button. The clockspring
tower formation with the pigtail wires for the driver
airbag and the connector receptacle for the steering
wheel wire harness should end up at the top, the
blue roller should be visible through the inspection
window, and the printed arrow on the label of the
clockspring rotor should be aligned with the arrow
molded into the clockspring case. The clockspring is
now centered.
(6) The front wheels should still be in the straight-
ahead position. Reinstall the clockspring onto the
steering column. (Refer to 8 - ELECTRICAL/RE-
STRAINTS/CLOCKSPRING - INSTALLATION).
REMOVAL
The clockspring cannot be repaired. It must be
replaced if faulty or damaged, or if the driver airbag
has been deployed.
Fig. 12 Clockspring Centering
1 - ROTOR LABEL
2 - RELEASE BUTTON
3 - ALIGNMENT ARROWS
4 - INSPECTION WINDOW
KJRESTRAINTS 8O - 15
CLOCKSPRING (Continued)
Page 643 of 1803
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Place the front wheels in the straight ahead
position.
(2) Remove the driver airbag from the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - REMOVAL).
(3) Disconnect the steering wheel wire harness
connector from the upper clockspring connector
receptacle.
(4) Remove the steering wheel from the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - REMOVAL).
(5) If the vehicle is equipped with the optional tilt
steering column, move the tilt steering column to the
fully lowered position and leave the tilt release lever
in the released (down) position.
(6) From below the steering column, remove the
two screws that secure the lower shroud to the upper
shroud (Fig. 13).
(7) Using hand pressure, push gently inward on
both sides of the upper shroud near the parting line
between the upper and lower shrouds to release the
snap features that secure the two halves to each
other.
(8) Remove both the upper and lower shrouds from
the steering column.
(9) Disconnect the two instrument panel wire har-
ness connectors for the clockspring from the two con-
nector receptacles below the steering column on the
back of the clockspring housing.
(10) Using a small thin-bladed screwdriver, release
the two integral plastic latches that secure the back
of the clockspring housing to the steering column
lock housing.(11) Remove the clockspring from the steering col-
umn lock housing. The clockspring cannot be
repaired. It must be replaced if faulty or damaged, or
if the driver airbag has been deployed.
(12) If the removed clockspring is to be reused, be
certain that the release button on the clockspring
rotor is raised and latched to secure the rotor to the
clockspring case to maintain clockspring centering
until it is reinstalled on the steering column. If clock-
spring centering is not maintained, the clockspring
must be centered again before it is reinstalled. (Refer
to 8 - ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
TERING).
INSTALLATION
The clockspring cannot be repaired. It must be
replaced if faulty or damaged, or if the driver airbag
has been deployed.
If the clockspring is not properly centered in rela-
tion to the steering wheel, steering shaft and steer-
ing gear, it may be damaged. (Refer to 8 -
ELECTRICAL/RESTRAINTS/CLOCKSPRING -
STANDARD PROCEDURE - CLOCKSPRING CEN-
Fig. 13 Clockspring Remove/Install
1 - UPPER SHROUD
2 - CLOCKSPRING
3 - LATCH (2)
4 - SCREW (2)
5 - LOWER SHROUD
6 - WIRE HARNESS CONNECTOR (2)
7 - MULTI-FUNCTION SWITCH
8 - STEERING COLUMN
8O - 16 RESTRAINTSKJ
CLOCKSPRING (Continued)
Page 644 of 1803
TERING). Service replacement clocksprings are
shipped pre-centered, with the release button
engaged (raised) and a molded plastic shield installed
over the release button. This release button should
not be disengaged and the shield should not be
removed until the clockspring has been installed on
the steering column. If the release button is disen-
gaged before the clockspring is installed on a steering
column, the clockspring centering procedure must be
performed.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
NOTE: Before starting this procedure, be certain to
turn the steering wheel until the front wheels are in
the straight-ahead position.
(1) Carefully slide the centered clockspring down
over the steering column upper shaft until the two
integral plastic latches on the back of the clockspring
housing are fully engaged through their openings in
the steering column lock housing (Fig. 13).
(2) Reconnect the two instrument panel wire har-
ness connectors for the clockspring to the two connec-
tor receptacles below the steering column on the back
of the clockspring housing.
(3) Position the upper and lower shrouds onto the
steering column.
(4) Align the snap features on the lower shroud
with the receptacles on the upper shroud and apply
hand pressure to snap them together.
(5) From below the steering column, install and
tighten the two screws that secure the lower shroud
to the upper shroud. Tighten the screws to 2 N´m (18
in. lbs.).
(6) If the vehicle is equipped with the optional tilt
steering column, move the tilt steering column back
to the fully raised position and move the tilt release
lever back to the locked (up) position.(7) Reinstall the steering wheel onto the steering
column. (Refer to 19 - STEERING/COLUMN/STEER-
ING WHEEL - INSTALLATION).
NOTE: Be certain that the steering wheel mounting
screw is tightened to the proper torque specifica-
tion to ensure proper clockspring operation.
(8) Reconnect the steering wheel wire harness con-
nector to the upper clockspring connector receptacle.
(9) Reinstall the driver airbag onto the steering
wheel. (Refer to 8 - ELECTRICAL/RESTRAINTS/
DRIVER AIRBAG - INSTALLATION).
DRIVER AIRBAG
DESCRIPTION
The black, injection molded, thermoplastic driver
airbag protective trim cover is the most visible part
of the driver airbag (Fig. 14). The driver airbag is
located in the center of the steering wheel, where it
is secured with two screws to the two horizontal
spokes of the four-spoke steering wheel armature.
Base models have a Jeeptlogo embossed in the cen-
ter of the trim cover, while premium models feature a
stamped, satin polished emblem with the Jeeptlogo
applied to the center of the trim cover. Concealed
beneath the driver airbag trim cover are the horn
switch, the folded airbag cushion, the airbag retainer
or housing, the airbag inflator, and the retainers that
secure the inflator to the airbag housing. The airbag
cushion, housing, and inflator are secured within an
integral receptacle molded into the back of the trim
cover.
Fig. 14 Driver Airbag Trim Cover
1 - STEERING WHEEL
2 - TRIM COVER
KJRESTRAINTS 8O - 17
CLOCKSPRING (Continued)
Page 645 of 1803
The resistive membrane-type horn switch is
secured with heat stakes to the inside surface of the
driver airbag trim cover, between the trim cover and
the folded airbag cushion. The horn switch ground
pigtail wire has a female spade terminal connector
that receives a path to ground through a male spade
terminal that is integral to the driver airbag housing
stamping and is located near the upper right corner
on the back of the housing (Fig. 15). The horn switch
feed pigtail wire has a white, molded plastic insula-
tor that is secured by an integral retainer to a
mounting hole located near the lower left corner on
the back of the housing, and is connected to the vehi-
cle electrical system through a take out and connec-
tor of the steering wheel wire harness.
The airbag used in this model is a multistage, Next
Generation-type that complies with revised federal
airbag standards to deploy with less force than those
used in some prior models. A 67 centimeter (26.5
inch) diameter, radial deploying fabric cushion with
tethers is used. The airbag inflator is a dual-initiator,
non-azide, pyrotechnic-type unit with four mounting
studs and is secured to the stamped metal airbag
housing using four hex nuts with washers. Two
keyed and color-coded connector receptacles on the
driver airbag inflator connect the two inflator initia-
tors to the vehicle electrical system through two yel-
low-jacketed, two-wire pigtail harnesses of the
clockspring. The driver airbag and horn switch unit
cannot be repaired, and must be replaced if deployed
or in any way damaged.OPERATION
The multistage driver airbag is deployed by electri-
cal signals generated by the Airbag Control Module
(ACM) through the driver airbag squib 1 and squib 2
circuits to the two initiators in the airbag inflator. By
using two initiators, the airbag can be deployed at
multiple levels of force. The force level is controlled
by the ACM to suit the monitored impact conditions
by providing one of three delay intervals between the
electrical signals provided to the two initiators. The
longer the delay between these signals, the less force-
fully the airbag will deploy. When the ACM sends the
proper electrical signals to each initiator, the electri-
cal energy generates enough heat to initiate a small
pyrotechnic charge which, in turn ignites chemical
pellets within the inflator. Once ignited, these chem-
ical pellets burn rapidly and produce a large quantity
of nitrogen gas. The inflator is sealed to the back of
the airbag housing and a diffuser in the inflator
directs all of the nitrogen gas into the airbag cush-
ion, causing the cushion to inflate. As the cushion
inflates, the driver airbag trim cover will split at pre-
determined breakout lines, then fold back out of the
way along with the horn switch unit. Following an
airbag deployment, the airbag cushion quickly
deflates by venting the nitrogen gas towards the
instrument panel through vent holes within the fab-
ric used to construct the back (steering wheel side)
panel of the airbag cushion.
Some of the chemicals used to create the nitrogen
gas may be considered hazardous while in their solid
state before they are burned, but they are securely
sealed within the airbag inflator. Typically, both ini-
tiators are used and all potentially hazardous chem-
icals are burned during an airbag deployment event.
However, it is possible for only one initiator to be
used during a deployment due to an airbag system
fault; therefore, it is necessary to always confirm
that both initiators have been used in order to avoid
the improper disposal of potentially live pyrotechnic
or hazardous materials. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - SER-
VICE AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT). The nitrogen gas that is produced
when the chemicals are burned is harmless. How-
ever, a small amount of residue from the burned
chemicals may cause some temporary discomfort if it
contacts the skin, eyes, or breathing passages. If skin
or eye irritation is noted, rinse the affected area with
plenty of cool, clean water. If breathing passages are
irritated, move to another area where there is plenty
of clean, fresh air to breath. If the irritation is not
alleviated by these actions, contact a physician.
Fig. 15 Driver Airbag Housing
1 - HOUSING
2 - HORN SWITCH GROUND WIRE
3 - HORN SWITCH FEED WIRE
4 - INFLATOR
5 - TRIM COVER
8O - 18 RESTRAINTSKJ
DRIVER AIRBAG (Continued)
Page 646 of 1803
REMOVAL
The following procedure is for replacement of a
faulty or damaged driver airbag. If the driver airbag
has been deployed, review the recommended proce-
dures for service after a passive restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLYSURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG CUSHION AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) From the underside of the steering wheel,
remove the two screws that secure the driver airbag
to the steering wheel armature (Fig. 16).
(3) Pull the driver airbag away from the steering
wheel far enough to access the three electrical con-
nections on the back of the airbag housing.
Fig. 16 Driver Airbag Remove/Install
1 - DRIVER AIRBAG
2 - HORN SWITCH FEED WIRE CONNECTOR
3 - WIRE HARNESS CONNECTOR
4 - STEERING WHEEL
5 - TO CLOCKSPRING6 - INSTRUMENT PANEL
7 - STEERING COLUMN
8 - CLOCKSPRING PIGTAIL WIRE CONNECTOR (2)
9 - SCREW (2)
KJRESTRAINTS 8O - 19
DRIVER AIRBAG (Continued)
Page 647 of 1803
(4) Disconnect the steering wheel wire harness
connector for the horn switch from the horn switch
feed pigtail wire connector, which is located on the
back of the driver airbag housing.
CAUTION: Do not pull on the clockspring pigtail
wires or pry on the connector insulator to disen-
gage the connector from the driver airbag inflator
connector receptacle. Improper removal of these
pigtail wires and their connector insulators can
result in damage to the airbag circuits or connector
insulators.
(5) The clockspring driver airbag pigtail wire con-
nectors are secured by integral latches to the airbag
inflator connector receptacles, which are located on
the back of the driver airbag housing. Depress the
latches on each side of each connector insulator and
pull the insulators straight out from the airbag infla-
tor to disconnect them from the connector recepta-
cles.
(6) Remove the driver airbag from the steering
wheel.
(7) If the driver airbag has been deployed, the
clockspring must be replaced. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/CLOCKSPRING - REMOVAL).
INSTALLATION
The following procedure is for replacement of a
faulty or damaged driver airbag. If the driver airbag
has been deployed, the clockspring must also be
replaced. (Refer to 8 - ELECTRICAL/RESTRAINTS/
CLOCKSPRING - INSTALLATION).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE DRIVER
AIRBAG, OR BECOMING ENTRAPPED BETWEEN
THE DRIVER AIRBAG CUSHION AND THE DRIVER
AIRBAG TRIM COVER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
WARNING: THE DRIVER AIRBAG TRIM COVER
MUST NEVER BE PAINTED. REPLACEMENT AIR-
BAGS ARE SERVICED IN THE ORIGINAL COLORS.
PAINT MAY CHANGE THE WAY IN WHICH THE
MATERIAL OF THE TRIM COVER RESPONDS TO AN
AIRBAG DEPLOYMENT. FAILURE TO OBSERVE
THIS WARNING COULD RESULT IN OCCUPANT
INJURIES UPON AIRBAG DEPLOYMENT.
(1) Position the driver airbag close enough to the
steering wheel to reconnect all three electrical con-
nections on the back of the airbag housing.
(2) When installing the driver airbag, reconnect
the two clockspring driver airbag pigtail wire connec-
tors to the airbag inflator connector receptacles by
pressing straight in on the connectors (Fig. 16). Be
certain to engage each keyed and color-coded connec-
tor to the matching connector receptacle. You can be
certain that each connector is fully engaged in its
receptacle by listening carefully for a distinct, audi-
ble click as the connector latches snap into place.
(3) Reconnect the steering wheel wire harness con-
nector for the horn switch to the horn switch feed
pigtail wire connector, which is located at the back of
the driver airbag housing.
(4) Carefully position the driver airbag in the
steering wheel. Be certain that the clockspring pig-
tail wires and steering wheel wire harness in the
steering wheel hub area are not pinched between the
driver airbag and the steering wheel armature.
(5) From the underside of the steering wheel,
install and tighten the two screws that secure the
driver airbag to the steering wheel armature.
Tighten the screws to 10 N´m (90 in. lbs.).
(6) Do not reconnect the battery negative cable at
this time. The airbag system verification test proce-
dure should be performed following service of any
supplemental restraint system component. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - VERIFICATION TEST).
8O - 20 RESTRAINTSKJ
DRIVER AIRBAG (Continued)
Page 762 of 1803
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay........... 8Wa-42
A/C Compressor Clutch................ 8Wa-42
A/C-Heater Control................... 8Wa-42
A/C High Pressure Switch.............. 8Wa-42
A/C Low Pressure Switch............... 8Wa-42
A/C Pressure Transducer............... 8Wa-42
Accelerator Pedal Position Sensor........ 8Wa-30
Airbag Control Module................. 8Wa-43
Ambient Temperature Sensor............ 8Wa-45
Antenna Module...................... 8Wa-47
Antenna............................ 8Wa-47
Ash Receiver Lamp................... 8Wa-44
Auto Shut Down Relay................. 8Wa-30
Back-Up Lamp Switch................. 8Wa-31
Battery Temperature Sensor......... 8Wa-20, 30
Battery............................. 8Wa-20
Blend Door Actuator................... 8Wa-42
Blower Motor Relay................... 8Wa-42
Blower Motor Resistor Block............ 8Wa-42
Blower Motor........................ 8Wa-42
Body Control Module.................. 8Wa-45
Boost Pressure Sensor................. 8Wa-30
Brake Lamp Switch................... 8Wa-33
Brake Pressure Switch................. 8Wa-35
Cabin Heater Relay................... 8Wa-42
Cabin Heater........................ 8Wa-42
Camshaft Position Sensor.............. 8Wa-30
Capacitor........................... 8Wa-30
Cargo Lamp......................... 8Wa-44
CD Changer......................... 8Wa-47
Center High Mounted Stop Lamp........ 8Wa-51
Cigar Lighter........................ 8Wa-41
Circuit Breakers...................... 8Wa-12
Clockspring................. 8Wa-33, 41, 43, 47
Clutch Interlock Switch................ 8Wa-21
Clutch Switch Override Relay........... 8Wa-21
Coil On Plugs........................ 8Wa-30
Coil Rail............................ 8Wa-30
Compass Mini-Trip Computer........... 8Wa-49
Controller Antilock Brake.............. 8Wa-35
Courtesy Lamps...................... 8Wa-44
Crankshaft Position Sensor............. 8Wa-30
Curtain Airbags...................... 8Wa-43
Cylinder Lock Switches................ 8Wa-61
Data Link Connector.................. 8Wa-18
Daytime Running Lamp Relay........... 8Wa-50
Defogger Relay....................... 8Wa-48
Diagnostic Junction Port............... 8Wa-18
Dome Lamp......................... 8Wa-44
Door Ajar Switches.................... 8Wa-45
Door Lock Motor/Ajar Switches.......... 8Wa-61
Door Lock Relay...................... 8Wa-61Component Page
Door Lock Switches................... 8Wa-61
Door Speakers....................... 8Wa-47
Driver Airbag Squib 1................. 8Wa-43
Driver Airbag Squib 2................. 8Wa-43
Driver Door Unlock Relay.............. 8Wa-61
Driver Seat Belt Switch................ 8Wa-40
Driver Seat Belt Tensioner.............. 8Wa-43
EGR Solenoid........................ 8Wa-30
Electric Brake Provision................ 8Wa-54
Engine Control Module................ 8Wa-30
Engine Coolant Level Sensor............ 8Wa-40
Engine Coolant Temperature Sensor...... 8Wa-30
Engine Oil Pressure Sensor............. 8Wa-30
EVAP/Purge Solenoid.................. 8Wa-30
Flip-Up Glass Release Motor............ 8Wa-61
Flip-Up Glass Release Switch........... 8Wa-61
Fog Lamps.......................... 8Wa-50
Front Fog Lamp Relay................. 8Wa-50
Front Wiper Motor.................... 8Wa-53
Fuel Heater Relay.................... 8Wa-30
Fuel Heater......................... 8Wa-30
Fuel Injectors........................ 8Wa-30
Fuel Pressure Sensor.................. 8Wa-30
Fuel Pressure Solenoid................. 8Wa-30
Fuel Pump Module.................... 8Wa-30
Fuel Pump Relay..................... 8Wa-30
Fuses........................... 8Wa-10, 12
Fusible Link......................... 8Wa-20
Grounds............................ 8Wa-15
Generator........................... 8Wa-20
Glow Plugs.......................... 8Wa-30
Hazard Switch/Combination Flasher...... 8Wa-52
Headlamp Leveling Switch.............. 8Wa-50
Headlamps.......................... 8Wa-50
Heated Seats........................ 8Wa-63
High Beam Relay..................... 8Wa-50
Horns.............................. 8Wa-41
Hood Ajar Switch..................... 8Wa-45
Idle Air Control Motor................. 8Wa-30
Ignition Switch....................... 8Wa-10
Impact Sensors....................... 8Wa-43
Input Speed Sensor................... 8Wa-31
Instrument Cluster................... 8Wa-40
Instrument Panel Speakers............. 8Wa-47
Intake Air Temperature Sensor.......... 8Wa-30
Intrusion Sensor..................... 8Wa-49
Junction Block....................... 8Wa-12
Knock Sensor........................ 8Wa-30
Leak Detection Pump.................. 8Wa-30
Leveling Motors...................... 8Wa-50
License Lamp........................ 8Wa-51
Line Pressure Sensor.................. 8Wa-31
KJ8W-02 COMPONENT INDEX8Wa-02-1
Page 794 of 1803
8W-12 JUNCTION BLOCK
Component Page
A/C Compressor Clutch Relay...............8Wa-12-19
A/C-Heater Control.................8Wa-12-26, 28, 35
Airbag Control Module.................8Wa-12-18, 25
Antenna Module.....................8Wa-12-23, 24
Ash Receiver Lamp......................8Wa-12-35
Auto Shut Down Relay...................8Wa-12-19
Back-Up Lamp Switch....................8Wa-12-28
Blend Door Actuator.....................8Wa-12-26
Blower Motor Relay.....................8Wa-12-25
Body Control Module . 8Wa-12-9, 10, 11, 13, 14, 15, 18, 21 22, 23
, 24, 27, 28, 30, 31, 32, 33, 34
Brake Lamp Switch.....................8Wa-12-16
Brake Pressure Switch....................8Wa-12-25
Cargo Lamp........................8Wa-12-30, 34
Center High Mounted Stop Lamp.............8Wa-12-16
Cigar Lighter.......................8Wa-12-23, 24
Circuit Breaker No. 1....................8Wa-12-29
Circuit Breaker No. 3 (JB)...............8Wa-12-23, 24
Clockspring...........................8Wa-12-9
Compass Mini-Trip Computer.............8Wa-12-18, 30
Controller Antilock Brake...............8Wa-12-16, 25
Data Link Connector.....................8Wa-12-29
Daytime Running Lamp Relay...............8Wa-12-27
Defogger Relay........................8Wa-12-28
Dome Lamp........................8Wa-12-30, 34
Door Lock Relay........................8Wa-12-11
Driver Door Unlock Relay..................8Wa-12-11
Engine Control Module...................8Wa-12-20
EVAP/Purge Solenoid....................8Wa-12-19
Front Fog Lamp Relay.................8Wa-12-21, 22
Front Wiper Motor......................8Wa-12-32
Fuel Pump Relay.......................8Wa-12-19
Fuse 1..............................8Wa-12-9
Fuse 2..............................8Wa-12-10
Fuse 3..............................8Wa-12-9
Fuse 4..............................8Wa-12-10
Fuse 5..............................8Wa-12-10
Fuse 6..............................8Wa-12-11
Fuse 7..............................8Wa-12-16
Fuse 9....................8Wa-12-13, 14, 15, 21, 22
Fuse 11.............................8Wa-12-17
Fuse 12.............................8Wa-12-16
Fuse 13.............................8Wa-12-18
Fuse 15...........................8Wa-12-19, 20
Fuse 16...........................8Wa-12-21, 22
Fuse 17...........................8Wa-12-21, 22
Fuse 18...........................8Wa-12-21, 22
Fuse 19...........................8Wa-12-21, 22
Fuse 20...........................8Wa-12-23, 24
Fuse 22...........................8Wa-12-23, 24
Fuse 23........................8Wa-12-13, 14, 15
Fuse 24.............................8Wa-12-25
Fuse 25.............................8Wa-12-26
Fuse 26.............................8Wa-12-27
Fuse 27.............................8Wa-12-27
Fuse 29.............................8Wa-12-17
Fuse 30.............................8Wa-12-28
Fuse 31...........................8Wa-12-23, 24
Fuse 32...........................8Wa-12-23, 24
Fuse 33.............................8Wa-12-29
Fuse 34.............................8Wa-12-30
Fuse 36.............................8Wa-12-18
Fuse 37.............................8Wa-12-25
Fuse 38.............................8Wa-12-25
Fuse 39.............................8Wa-12-28
G202...................8Wa-12-11, 13, 14, 15, 27, 32
Hazard Switch/Combination Flasher......8Wa-12-17, 28, 35
Headlamp Leveling Switch...............8Wa-12-14, 15
Heated Seat Module.....................8Wa-12-17
High Beam Relay.......................8Wa-12-27Component Page
High Note Horn.........................8Wa-12-9
Horn Relay...........................8Wa-12-9
Horn Switch...........................8Wa-12-9
Instrument Cluster..........8Wa-12-13, 14, 15, 18, 30, 35
Intrusion Sensor.......................8Wa-12-30
Junction Block . 8Wa-12-2, 3, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18,
19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 30, 31, 32, 33, 34, 35,
Left Courtesy Lamp...................8Wa-12-30, 34
Left Cylinder Lock Switch.................8Wa-12-33
Left Door Lock Switch.............8Wa-12-23, 24, 31, 33
Left Fog Lamp......................8Wa-12-21, 22
Left Front Door Lock Motor/Ajar Switch.......8Wa-12-11, 12
Left Front Park/Turn Signal Lamp............8Wa-12-13
Left Headlamp......................8Wa-12-10, 27
Left Heated Seat Switch...................8Wa-12-26
Left Position Lamp....................8Wa-12-14, 15
Left Power Mirror......................8Wa-12-28
Left Power Seat Switch...................8Wa-12-29
Left Rear Door Lock Motor/Ajar Switch.........8Wa-12-12
Left Side Impact Airbag Control Module.........8Wa-12-18
Left Side Marker Lamp...................8Wa-12-13
Left Tail/Stop Lamp..............8Wa-12-13, 14, 15, 16
Left Visor/Vanity Lamp...................8Wa-12-30
Left Visor/Vanity Lamp...................8Wa-12-31
License Lamp.....................8Wa-12-13, 14, 15
Low Beam Relay.......................8Wa-12-10
Low Note Horn.........................8Wa-12-9
Multi-Function Switch...............8Wa-12-23, 24, 27
Overhead Map/Reading Lamp...........8Wa-12-30, 31, 34
Park Lamp Relay..................8Wa-12-13, 14, 15
Passenger Door Unlock Relay...............8Wa-12-11
Power Distribution Center........8Wa-12-16, 21, 22, 31, 32
Power Mirror Switch.....................8Wa-12-26
Power Outlet..........................8Wa-12-9
Powertrain Control Module.................8Wa-12-19
Radio Choke........................8Wa-12-21, 22
Radio.......................8Wa-12-23, 24, 30, 35
Rear Fog Lamp Relay....................8Wa-12-10
Rear Power Outlet....................8Wa-12-21, 22
Rear Window Defogger....................8Wa-12-28
Rear Wiper Motor....................8Wa-12-21, 22
Right Courtesy Lamp..................8Wa-12-30, 34
Right Cylinder Lock Switch.................8Wa-12-33
Right Door Lock Switch............8Wa-12-23, 24, 31 33
Right Fog Lamp.....................8Wa-12-21, 22
Right Front Door Lock Motor/Ajar Switch......8Wa-12-11, 12
Right Front Park/Turn Signal Lamp...........8Wa-12-13
Right Headlamp.....................8Wa-12-10, 27
Right Heated Seat Switch..................8Wa-12-26
Right Position Lamp...................8Wa-12-14, 15
Right Power Mirror......................8Wa-12-28
Right Power Seat Switch..................8Wa-12-29
Right Rear Door Lock Motor/Ajar Switch........8Wa-12-12
Right Side Impact Airbag Control Module........8Wa-12-18
Right Side Marker Lamp..................8Wa-12-13
Right Tail/Stop Lamp...........8Wa-12-10, 13, 14, 15, 16
Right Visor/Vanity Lamp................8Wa-12-30, 31
Sentry Key Immobilizer Module.........8Wa-12-19, 20, 29
Shifter Assembly.....................8Wa-12-25, 35
Siren...............................8Wa-12-30
Sunroof Motor.......................8Wa-12-23, 24
Tailgate Lock Motor/Ajar Switch..............8Wa-12-32
Trailer Tow Brake Lamp Relay..........8Wa-12-16, 21, 22
Trailer Tow Connector...............8Wa-12-13, 14, 15
Trailer Tow Relay.......................8Wa-12-26
Transmission Control Module...............8Wa-12-19
Transmission Solenoid/TRS Assembly..........8Wa-12-28
Wiper On/Off Relay...............8Wa-12-23, 24, 31, 32
KJ8W-12 JUNCTION BLOCK8Wa-12-1