engine JEEP WRANGLER 2004 TJ / 2.G Owner's Manual

²Do not downshift into a low gear while traveling at too
high a speed for that gear. Engine, clutch, or transmis-
sion damage may result.
²Do not rest your foot on the clutch pedal. This causes
heat buildup and damages the clutch.
²When you slow down or go up a grade, downshift as
speed requires or the engine may overheat.
²Never hold the vehicle stopped on a hill by using the
clutch pedal. The clutch may be damaged.
²During cold weather, you may experience increased
effort in shifting until the transmission fluid warms
up. This is normal.
²Push in the clutch pedal completely when shifting.
Otherwise, transmission or clutch damage may result.
²When ªrockingº a stuck vehicle by shifting between a
forward gear and reverse, do not spin wheels faster
than 15 mph (24 km/h), or drivetrain damage may
result.
²The manual transmission may be equipped with a
ªReverse Blockerº to prevent inadvertent shifts from
5th gear to Reverse. If you experience difficulty shift-
ing into ªReverseº, make sure that you are not inad-
vertently moving the shift lever toward 5th gear when
shifting into ªReverse.º
Recommended Manual Transmission Shifting
Speeds
The ªShift Indicator Lightº in the instrument cluster
reminds you when to shift to the next higher gear (4.0L
Only). The manufacturer recommends that you use the
SIL for normal driving. The desired shift speeds are listed
in the chart below.
Manual Transmission Shift Speeds in MPH (KM/H)
Engine Speeds 1 to 2 2 to 3 3 to 4 4 to 5
2.4L Accel. 15 (24) 25 (40) 40 (64) 45 (72)
Cruise 15 (24) 25 (40) 40 (64) 45 (72)
4.0L Accel. 14 (23) 23 (37) 36 (58) 44 (71)
Cruise 14 (23) 20 (32) 28 (45) 38 (61)
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Clutch Interlocking Ignition System
Manual transmission vehicles are equipped with a clutch
interlock safety feature. With this feature engaged, you
must depress the clutch pedal to allow cranking of the
engine. To temporarily bypass this safety feature while
off-road driving, which will allow cranking the engine
without depressing the clutch, follow these steps:
1. Locate the instrument panel fuseblock behind the
glove compartment.
2. Put a 20 Amp fuse (optional) in the fuseblock cavity
(f20) marked as Transmission.
NOTE:A fuse is provided in fuseblock cavity (f19)
marked as Spare.
3. Be sure to re-engage the clutch interlock safety feature
by following these steps in reverse order when you are
finished off-road driving.
Automatic Transmission
Shifting from D (Drive) to P (Park) or R (Reverse) (or
from P or R to D) should be done only after the
accelerator pedal is released and the vehicle is stopped.
Be sure to keep your foot on the brake when moving the
shift lever between these gears.
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WARNING!
It is dangerous to shift the selector lever out of ªPº or
ªNº if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
Brake Transmission Shift Interlock System
This vehicle is equipped with a brake transmission shift
interlock system (BTSI) that holds the gearshift lever in
the P (Park) position when the ignition switch is in the
OFF position. To move the gear selector lever out of the
P (Park) position, the ignition switch must be turned to
the ON position, the brake pedal and the button on the
front of the shifter handle must be depressed.
Gear Ranges
P (Park)
Supplements the parking brake by locking the trans-
mission. The engine can be started in this range. Never
use P (Park) while the vehicle is in motion. Apply the
parking brake when leaving the vehicle in this range.
Always apply the parking brake first, and then place
the selector in P (Park) position.
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WARNING!
Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, you should always
shift the vehicle into P (Park), remove the key from
the ignition, and apply the parking brake. Once the
key is removed from the ignition, the transmission
shift lever is locked in the P (Park) position, securing
the vehicle against unwanted movement. Further-
more, you should never leave children unattended
inside a vehicle.
The following indicators should be used to ensure that
you have engaged the transmission shift lever into the P
(Park) position:
²When shifting into P (Park), depress the button on the
shift lever and firmly move the lever all the way
forward until it stops.
²Look at the shift indicator window on the console to
ensure it is in the P (Park) position.
²When engaged in P (Park), you will not be able to
move the shifter rearward without depressing the shift
lever button.
CAUTION!
Before moving the shift lever out of P (Park), you
must turn the ignition from LOCK to ON so the
steering wheel and shift lever are released. Other-
wise, damage to the steering column or shifter could
result.
R (Reverse)
For moving the vehicle rearward. Always stop before
moving the lever to R (Reverse), except when rocking
the vehicle.
N (Neutral)
Engine may be started in this position.
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2 (Second)
For moderate grades and to assist braking on dry
pavement or in mud and snow. Begins at a stop in low
gear with automatic upshift to 2nd gear. Will not shift
to 3rd.
1 (First)
For hard pulling at low speeds in mud, sand, snow, or
on steep grades. Begins and stays in low gear with no
upshift. Provides engine compression braking at low
speeds.
WARNING!
Never use P (Park) position with an automatic trans-
mission as a substitute for the parking brake. Al-
ways apply parking brake fully when parked to
guard against vehicle movement and possible injury
or damage.
CAUTION!
²Before moving the shift lever out of P (Park), you
must turn the ignition from LOCK so the steering
wheel and shift lever are released. Otherwise,
damage to steering column or shifter could result.
²Never race the engine with the brakes on and the
vehicle in gear, and never hold the vehicle on an
incline without applying the brakes. These prac-
tices can overheat and damage the transmission.
²When ªrockingº a stuck vehicle by moving be-
tween D (Drive) and R (Reverse), do not spin the
wheels faster than 15 mph (24 km/h), or drivetrain
damage may result.
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NOTE:Do not attempt to make a shift while only the
front or rear wheels are spinning. The transfer case is not
equipped with a synchronizer and therefore the front and
rear driveshafts speeds must be equal for the shift to take
place. Shifting while only the front or rear wheels are
spinning can cause damage to the transfer case.
When operating your vehicle in 4L, the engine speed is
approximately three times that of the 2H or 4H positions
at a given road speed. Take care not to overspeed the
engine and do not exceed 25 mph (40 km/h).
Proper operation of four wheel drive vehicles depends on
tires of equal size, type, and circumference on each
wheel. Any difference will adversely affect shifting and
cause damage to the transfer case.
Because four wheel drive provides improved traction,
there is a tendency to exceed safe turning and stopping
speeds. Do not go faster than road conditions permit.WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the N
(Neutral) position without first fully engaging the
parking brake. The transfer case N (Neutral) position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
regardless of the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.
Shift Positions
For additional information on the appropriate use of each
transfer case mode position, see the information below:
2H Position
Rear Wheel Drive High Range Ð Normal street and
highway driving. Dry hard surfaced roads.
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4H Position
Four Wheel Drive High Range Ð Locks the front and rear
driveshafts together. Forces the front and rear wheels to
rotate at the same speed. Additional traction for loose,
slippery road surfaces.
N (Neutral) Position
Neutral Ð Disengages both the front and rear driveshafts
from the powertrain. To be used for flat towing behind
another vehicle. Refer to ªRecreational Towingº in Sec-
tion 5 of this manual.
4L Position
Four Wheel Drive Low Range Ð Locks the front and rear
driveshafts together. Forces the front and rear wheels to
rotate at the same speed. Additional traction and maxi-
mum pulling power for loose, slippery road surfaces
only. Do not exceed 25 mph (40 km/h).
Shifting Procedure
2H to 4H or 4H to 2H
Shifting between 2H and 4H can be made with the
vehicle stopped or in motion. If the vehicle is in motion,
shifts can be made up to 55 mph (88 km/h). With the
vehicle in motion, the transfer case will engage/
disengage faster if you momentarily release the accelera-
tor pedal after completing the shift. Apply a constant
force when shifting the transfer case lever.
4H to 4L or 4L to 4H
With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift
an automatic transmission to N (Neutral) or depress the
clutch pedal on a manual transmission. While the vehicle
is coasting at 2 to 3 mph (3 to 5 km/h), shift the transfer
case lever firmly to the desired position. Do not pause in
transfer case N (Neutral).
NOTE:Pausing in transfer case N (Neutral) in vehicles
equipped with an automatic transmission may require
shutting the engine OFF to avoid gear clash while
completing the shift. If difficulty occurs, shift the auto-
matic transmission to N (Neutral), hold foot on brake,
and turn the engine OFF. Make shift to desired mode.
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WARNING!
On vehicles equipped with a limited-slip differen-
tial, never run the engine with one rear wheel off the
ground. The vehicle may drive through the rear
wheel remaining on the ground and cause you to
lose control of your vehicle.
AXLE LOCK (TRU±LOKŸ) Ð IF EQUIPPED
The Axle Locker switch is located on the lower center of
the instrument panel. This feature will only activate
when the following conditions are met:
²Key in ignition, vehicle in 4L (Low) range.
²The vehicle must be traveling at 10 mph (16 km/h) or
less.
To activate the system, press the switch once to lock the
rear axle only (the REAR LOCK indicator light will
illuminate), press the switch again to lock the front axle
(the FRONT LOCK indicator light will illuminate). Once
the rear axle is locked, pressing the switch again will lock
or unlock the front axle.
NOTE:The indicator lights will flash until the axles are
fully locked or unlocked. A chime will sound three times
and the indicator lights will continue to flash at a
different rate if the key is removed while the axles are still
in the locked position.
To unlock the axles, pull up on the switch.
174 STARTING AND OPERATING

WARNING!
²Always fully apply the parking brake when leav-
ing your vehicle, or vehicle may roll and cause
damage or injury. Also be certain to leave a
automatic transmission in P (Park), or a manual
transmission in 1st gear. Make certain the transfer
case is in gear. Failure to do so may cause the
vehicle to roll and cause damage or injury.
²If the parking brake is released, and the BRAKE
warning light glows while the ignition switch is
ON or the engine is running, there may be a brake
system problem. Brake pedal travel, effort and
stopping distances may increase, and you should
obtain corrective service immediately.
When parking on a hill, it is important to set the parking
brake before placing the gear selector in P (Park), other-
wise the load on the transmission locking mechanism
may make it difficult to move the selector out of P (Park).
The parking brake should always be applied when the
driver is not in the vehicle.
WARNING!
²Leaving children unattended in a vehicle is dan-
gerous for a number of reasons. A child or others
could be injured. Children should be warned not
to touch the parking brake or the gear selector
lever. Don't leave the keys in the ignition. A child
could operate controls or move the vehicle.
To release the parking brake, pull up slightly, press center
button, then lower lever completely.
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If the parking brake is not completely released, the
BRAKE warning light will remain on.
NOTE:Your vehicle has automatically adjusting rear
brakes and we do not recommend any adjustment other
than the maintenance performed by your authorized
dealer.
ABOUT YOUR BRAKES
Your vehicle is equipped with power assisted brakes as
standard equipment. In the event power assist is lost for
any reason (for example, repeated brake applications
with the engine off), the brakes will still function. The
effort required to brake the vehicle will be much greater
than that required with the power system operating.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn't have your full
braking capacity in an emergency.
If either of two hydraulic systems lose normal capability,
the remaining system will still function with some loss of
overall braking effectiveness. This will be evident by
increased pedal travel during application and greater
pedal force required to slow or stop.
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