brake sensor JEEP XJ 1995 Service And Owner's Guide

DIAGRAM INDEX
Component Page
ABS Control Module..................8W-32-4 thru 8
ABS Hydraulic Unit.......................8W-32-6
ABS Power Relay........................8W-32-4
ABS Pump Motor........................8W-32-4
ABS Pump Motor Relay....................8W-32-5
Data Link Connector......................8W-32-8
Diode................................8W-32-6
Fuse 6 (PDC)...........................8W-32-5
Fuse 7 (PDC)...........................8W-32-8
Fuse 8 (PDC)...........................8W-32-5
Fuse 10 (PDC)..........................8W-32-4
Fuse 13 (PDC)..........................8W-32-8
Fuse 18 (Fuse Block)......................8W-32-5
G-Sensor..............................8W-32-8
Ignition Switch..........................8W-32-5
Powertrain Control Module..................8W-32-8
Telltale Connector (Instrument Cluster)...........8W-32-6
Wheel Speed Sensors......................8W-32-7
J8W-32 ANTI-LOCK BRAKESÐXJ-RHD 8W - 32 - 3

SPLICE LOCATIONS
GENERAL INFORMATION
This section provides illustrations identifying the
general location of the splices in this vehicle. A spliceindex is provided. Use the wiring diagrams in each
section for splice number identification. Refer to the
index for the proper splice number.
SPLICE LOCATIONS
Splice
NumberLocations Fig.
S101......InT/OforHorn and Radiator Fan Motor....2
S102......Before T/O for A/C Low Pressure Switch....2
S103......Before T/O for A/C Low Pressure Switch....2
S104......After T/O for A/C Low Pressure Switch.....2
S105......After T/O for A/C Low Pressure Switch.....2
S106......Before T/O for MAP Sensor............2
S107......Before T/O for MAP Sensor............2
S108......Before T/O for Injector No. 4...........4
S109......Before T/O for Injector No. 6...........4
S110......After T/O for MAP Sensor.............2
S111......After T/O for MAP Sensor.............2
S112......After T/O for Injectors................3
S113......After T/O for Injectors................3
S114......Before T/O for Brake Warning Switch......3
S115......Before T/O for Brake Warning Switch......3
S116......Before T/O for Brake Warning Switch......3
S117......InT/OforDash Connectors, Before Grommet .3
S118......InT/OforDash Connectors, Before Grommet .3
S119......InT/OforABSControl Module, After Grommet .5
S120......After T/O for Underhood Lamp..........3
S121......Before T/O for PDC..................3
S122......Before T/O for PDC..................3
S123......Before T/O for Ambient Air Temperature
Sensor........................3
S124......Near T/O for Ignition Coil and Generator....4
S125......After T/O for Left Fog Lamp............1
S126......Near Clip for Middle of Gille Opening......1
S127......Before T/O for Right Fog Lamp..........1
S201......Before T/O for Right Door Speaker (With ABS) .6
S201......Before T/O for Right Door Speaker (Without ABS)
...............................6
S202......Before T/O for Right Door Speaker (With ABS) .6
S202......Before T/O for Right Door Speaker
(Without ABS)....................6
S203......After T/O for Right Door Jamb Switch (With
ABS)...........................6
S204......Before T/O for Stop Lamp Switch (With ABS) .6
S205......Before T/O for Stop Lamp Switch (With ABS) .6
S205......Before T/O for Stop Lamp Switch (Without ABS)
...............................6
S206......Before T/O for Stop Lamp Switch (With ABS) .6
S206......After T/O for Heated Rear Window Switch and
Fog Lamp Switch (Without ABS).........6
S207......Before T/O for Headlamp Switch (With ABS) .6
S208......InT/OforHeated Rear Window Switch and Fog
Lamp Switch (With ABS)..............6Splice
NumberLocations Fig.
S208......Before T/O for Headlamp Switch
(Without ABS)....................6
S209......After T/O for Heated Rear Window Switch
and Fog Lamp Switch (With ABS).......6
S209......After T/O for Right Door Jamb Switch
(Without ABS)....................6
S210......After T/O for Heated Rear Window Switch and
Fog Lamp Switch (With ABS)...........6
S210......Before T/O for Headlamp Switch
(Without ABS)....................6
S211......After T/O for Antenna (With ABS)........6
S211......After T/O for A/C-Heater Mode Switch
(Without ABS)....................6
S212......InT/OforRelay Center (With ABS).......6
S212......InT/OforRelay Center (Without ABS).....6
S213......InT/OforRelay Center (With ABS).......6
S214......After T/O for Wiper Switch (With ABS).....6
S214......After T/O for A/C-Heater Mode Switch
(Without ABS)...................6
S215......After T/O for A/C-Heater Blower Motor
Switch (With ABS).................6
S216......After T/O for A/C-Heater Mode Switch
(With ABS)......................6
S216......After T/O for A/C-Heater Blower Motor
Switch (Without ABS)...............6
S217......After T/O for A/C-Heater Mode Switch
(With ABS)......................6
S217......After T/O for A/C-Heater Mode Switch
(Without ABS)....................6
S218......After T/O for A/C-Heater Mode Switch
(With ABS).....................6
S218......InT/OforRelay Center (Without ABS).....6
S219......After T/O for Glove Box (With ABS).......6
S220......After T/O for A/C-Heater Mode Switch
(With ABS)......................6
S220......After T/O for A/C-Heater Mode Switch
(Without ABS)....................6
S221......After T/O for Blower Motor Resistor Block
(With ABS)......................6
S222......Before T/O for Stop Lamp Switch
(Without ABS)....................6
S223......After T/O for Heated Rear Window Switch
and Fog Lamp Switch (Without ABS).....6
S224......After T/O for Glove Box (Without ABS).....6
S301......Bottom of Left Front Door Opening.......9
S302......Bottom of Left Front Door Opening.......9
S303......Bottom of Left Front Door Opening.......9
S304......Bottom of Left Front Door Opening.......9
J8W-95 SPLICE LOCATIONSÐXJ-RHD 8W - 95 - 1

FUEL/IGNITION
INDEX
page page
Automatic Shut Down (ASD) Relay............. 1
Battery Feed.............................. 2
Brake Switch Input......................... 5
Camshaft Position Sensor.................... 3
Crankshaft Position Sensor................... 3
Data Link Connector........................ 5
Diagram Index............................ 5
Engine Coolant Temperature Sensor............ 3
Fuel Injectors............................. 2
Fuel Pump Module......................... 2
Fuel Pump Relay.......................... 2
Heated Oxygen Sensor...................... 3Idle Air Control (IAC) Motor................... 2
Ignition Coil.............................. 2
Ignition Switch............................ 1
Intake Air Temperature Sensor................ 4
Malfunction Indicator Lamp (MIL)............... 5
Manifold Absolute Pressure Sensor............. 4
Park/Neutral Position Switch.................. 4
Power (Device) Ground...................... 5
Power Steering Pressure Switch............... 4
Tachometer Signal......................... 5
Throttle Position Sensor..................... 4
Vehicle Speed Sensor....................... 3
IGNITION SWITCH
Circuit A1 from fuse 4 in the Power Distribution
Center (PDC), supplies battery voltage to the ignition
switch. Depending upon position, the ignition switch
powers circuits A21, A22, A31, and A41.
START POSITION
In the START position, the ignition switch connects
circuit A1 to circuit A41. Circuit A41 connects to the
coil side of the starter motor relay.
Also in the START position, the case grounded ig-
nition switch provides ground for the brake lamp
switch and parking brake lamp switch on circuit G11.
START OR RUN POSITION
In the START and RUN position, the ignition
switch connects circuit A1 with circuit A21. The A21
circuit connects to fuses 5 and 9 in the fuse block.
Fuse 9 powers circuit G5. Fuse 5 powers circuit G50.
²Circuit G5 powers the buzzer module. Circuit G5
also splices to power the daytime running lamps
module (Canada only), A/C compressor clutch relay,
heated rear window relay, and the gauges and indi-
cator lamps in the instrument cluster.
RUN (ONLY) POSITION
When the ignition switch is in the RUN position, it
connects circuit A1 to circuit A22. Circuit A22 powers
fuses 1, 12, and 13 in the fuse block.
²Fuse 1 powers the rear wiper system on circuit
V23.
²Fuse 12 feeds the blower motor and air condition-
ing system on circuit C1.
²Fuse 13 feeds circuit F15 which powers the ABS
module and connects to the coil side of the ABS
power relay.
ACCESSORY OR RUN POSITION
In the ACCESSORY or RUN position, the ignition
switch connects circuit A1 to circuit A31. Circuit A31
connects to a bus bar in the fuse block that feeds
fuses 4 and 7 along with the circuit breaker in cavity
11 .
²Fuse 4 powers circuit L5 which feeds the turn sig-
nal flasher.
²Fuse 7 powers circuit F30. Circuit F30 supplies
power to the radio, radio relay, and the cigar lighter.
²The circuit breaker in cavity 11 powers the V6 cir-
cuits which feed the wiper switch and wiper motor.
AUTOMATIC SHUT DOWN (ASD) RELAY
When the ignition switch is in either the START or
RUN position, it connects circuit A1 from fuse 4 in
the Power Distribution Center (PDC) to circuit A21.
Circuit A21 powers fuse 5 in the fuse block. Circuit
G50 from fuse 5 splices to power the coil side of the
Automatic Shut Down (ASD) relay. The Powertrain
Control Module (PCM) provides ground for the relay
on circuit K51. Circuit K51 connects to cavity 51 of
the PCM.
When the PCM grounds the ASD relay, contacts in-
side the relay close and connect circuit A14 from fuse
1 in the PDC to circuit A142. Circuit A142 splices to
the generator field terminal, fuel injectors, ignition
coil, and heated oxygen sensor. Circuit A142 also con-
nects to cavity 57 of the PCM.
Circuit A14 from fuse 1 in the PDC supplies bat-
tery voltage to the contact side of the ASD relay.
HELPFUL INFORMATION
²Along with supplying voltage to the ASD relay
contacts, circuit A14 supplies voltage to the contact
side of the fuel pump relay.
²Circuit G50 also supplies battery voltage to the
coil side of the fuel pump relay.
²Circuit A14 also connects to cavity 3 of the PCM.
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 1

switch to ground on circuit Z1. The switch closes dur-
ing periods of high power steering pump load and
low engine speed; such as parking maneuvers. Cir-
cuit K10 connects to cavity 10 of the PCM.
TACHOMETER SIGNAL
The Powertrain Control Module (PCM) supplies the
signal for the tachometer on circuit G21. Circuit G21
connects to cavity 43 of the PCM.
MALFUNCTION INDICATOR LAMP (MIL)
The Powertrain Control Module (PCM) provides
ground for the instrument cluster malfunction indica-
tor lamp on circuit G3. The MIL displays the mes-
sage CHECK ENGINE when illuminated. Circuit G5
provides voltage for the lamp.
DATA LINK CONNECTOR
Circuit G50 supplies battery voltage to the data
link connector. Circuit G50 originates at fuse 5 in the
fuse block. Circuit G50 is double crimped at the data
link connector and connects to cavity 9 of the Power-
train Control Module (PCM).
Circuit A21 from the ignition switch powers fuse 5
when the switch is in the START or RUN positions.
In the START or RUN position the ignition switch
connects circuit A1 from fuse 4 in the Power Distri-
bution Center (PDC) with circuit A21.
Circuit D20 connects to cavity 45 of the PCM. Cir-
cuit D20 is the SCI receive circuit for the PCM.
Circuit D21 connects to cavity 25 of the PCM. Cir-
cuit D21 is the SCI transmit circuit for the PCM.
Circuit Z11 provides ground for the data link con-
nector. Circuit Z11 splices to circuit Z1 which termi-
nates at the right rear of the engine. Circuit Z11 also
connects to cavity 5 of the PCM.
HELPFUL INFORMATION
²Circuit Z1 also supplies a ground for the PCM
high current drivers.
²If the system loses ground for the Z1 and Z11 cir-
cuits at the right rear of the engine, the vehicle will
not operate. Check the connection at the ganged-
ground circuit eyelet.
BRAKE SWITCH INPUT
Circuit V40 provides the brake switch input to the
Powertrain Control Module (PCM). Circuit V40 con-
nects to cavity 29 of the PCM.
POWER (DEVICE) GROUND
Circuit Z11 connects to cavities 11 and 12 of the
Powertrain Control Module (PCM). The Z1 circuit
provides ground for PCM internal drivers that oper-
ate high current devices like the injectors and igni-
tion coil.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4).
HELPFUL INFORMATION
²The grounding point for circuit Z1 is the right rear
of the engine.
²If the system loses ground for the Z1 circuits at
the rear of the engine, the vehicle will not operate.
Check the connection at the ganged-ground circuit
eyelet.
DIAGRAM INDEX
Component Page
Automatic Shut Down Relay...............8W-30-6, 14
Camshaft Position Sensor................8W-30-10, 16
Crankshaft Position Sensor...............8W-30-10, 16
Data Link Connector...................8W-30-11, 17
Daytime Running Lamps (DRL) Module.......8W-30-11, 17
Engine Coolant Temperature Sensor..........8W-30-9, 18
Fuel Pump Relay........................8W-30-20
Fuel Tank Level Unit......................8W-30-21
Fuse 1 (PDC)........................8W-30-6, 14
Fuse 4 (PDC)........................8W-30-6, 14
Fuse 5 (Fuse Block).................8W-30-6, 14, 20
Heated Oxygen Sensor..................8W-30-7, 15
Idle Air Control Motor..................8W-30-12, 18
Ignition Switch.....................8W-30-6, 14, 20
Ignition Coil........................8W-30-12, 18
Injectors (4.0L).........................8W-30-13
Injectors (2.5L)..........................8W-30-8
Instrument Cluster....................8W-30-11, 17
Intake Air Temperature Sensor.............8W-30-9, 18
MAP Sensor.........................8W-30-9, 18
Power Steering Pressure Switch..............8W-30-12
Powertrain Control Module.............8W-30-6 thru 21
Throttle Position Sensor.................8W-30-9, 18
Vehicle Speed Sensor..................8W-30-11, 17
J8W-30 FUEL/IGNITIONÐYJ VEHICLES 8W - 30 - 5

ANTI-LOCK BRAKES
GENERAL INFORMATION
Three fuses supply power for the Anti-Lock Brake
System (ABS); fuses 9 and 10 in the PDC and fuse
13 in the fuse block. Fuses 9 and 10 in the Power
Distribution Center (PDC) are connected directly to
battery voltage and are HOT all times. Fuse 13 is
HOT when the ignition switch is the RUN position.
In the RUN position, the ignition switch connects
circuit A1 from fuse 4 in the PDC with circuit A22.
Circuit A22 connects to a bus bar in the fuse block.
The bus bar feeds circuit F15 through fuse 13. Fuse
13 is a 2 amp fuse.
Circuit F15 splices to the coil side of the ABS
power relay and cavity 53 of the ABS control module.
Circuit Z1 provides ground for the ABS control
module. Circuit Z1 connects to cavities 1 and 19 of
the ABS control module.
Refer to group 5, Brakes for operational descrip-
tions of ABS system components.
WHEEL SPEED SENSORS
The all wheel anti-lock system uses four wheel
speed sensors; one for each wheel. Each sensor con-
verts wheel speed into an electrical signal that it
transmits to the ABS control module. A pair of
twisted wires connect to each sensor to provide sig-
nals to the ABS control module.
Circuits B6 and B7 provide signals to ABS control
module from the right front wheel speed sensor. Cir-
cuit B6, which provides the LOW signal, connects to
cavity 29 of the ABS control module. Circuit B7 con-
nects to cavity 47 of the module and provides the
HIGH signal.
Circuits B8 and B9 provide signals to ABS control
module from the left front wheel speed sensor. Cir-
cuit B8, which provides the LOW signal, connects to
cavity 30 of the ABS control module. Circuit B9 con-
nects to cavity 48 of the module and provides the
HIGH signal.
Circuits B1 and B2 provide signals to ABS control
module from the right rear wheel speed sensor. Cir-
cuit B1 which provides the LOW signal, connects to
cavity 27 of the ABS control module. Circuit B2 con-
nects to cavity 45 of the module and provides the
HIGH signal.
Circuits B4 and B3 provide signals to ABS control
module from the left rear wheel speed sensor. Circuit
B3, which provides the LOW signal, connects to cav-
ity 28 of the ABS control module. Circuit B4 connects
to cavity 46 of the module and provides the HIGH
signal.
ACCELERATION SWITCH
During four-wheel drive operation, the acceleration
switch provides deceleration data to the ABS control
module. Refer to Group 5, Brakes for additional in-
formation.
Circuits B21, B22, and B23 connect the accelera-
tion sensor to the ABS control module. Circuits B21
and B22 provide switch states while circuit B23 pro-
vides ground. At the ABS control module circuit B21
connects to cavity 25, circuit B22 connects to cavity
43 and circuit B23 connects to cavity 26.
ABS POWER RELAY
The ABS power relay is located in the Power Dis-
tribution Center (PDC). When the ABS module
grounds the ABS power relay on circuit B20, the re-
lay switches to connect circuit B15 and circuit A20
from PDC fuse 10. Circuit F15 from fuse 13 in the
fuse block splices to feed the coil side of the ABS
power relay. Circuit B20 connects to cavity 34 of the
ABS control module.
Circuit B15 is double crimped at the ABS power re-
lay. One branch of circuit B15 supplies power to the
coil side of the ABS pump motor relay. The other
branch of circuit B15 splices to cavities 3 and 33 of
the ABS control module and to the hydraulic control
unit.
ABS PUMP MOTOR RELAY
The ABS pump motor relay in the Power Distribu-
tion Center (PDC) supplies voltage to the ABS pump
motor. When the ABS power relay energizes, circuit
B15 supplies battery voltage to the coil side of the
ABS pump motor relay. The ABS control module pro-
vides ground for the relay on circuit B116. Circuit
B116 connects to cavity 15 of the ABS control mod-
ule.
When the ABS pump motor energizes, it connects
circuit A10 from PDC fuse 9 to circuit B25. Circuit
B25 supplies battery voltage to the pump motor. Cir-
cuit Z12 provides ground for the pump motor.
PUMP MOTOR SPEED SENSOR
The input from the pump motor speed sensor tells
the ABS control module that the pump is operating.
Circuit B17 and B16 from the control module connect
to the speed sensor.
BRAKE PEDAL TRAVEL SENSOR
The brake pedal travel sensor provides the ABS
control module with data regarding brake pedal posi-
tion. The sensor is a variable resistor that the ABS
J8W-32 ANTI-LOCK BRAKESÐYJ VEHICLES 8W - 32 - 1

module provides voltage to and receives input from.
Circuit B210 from cavity 41 of the ABS control mod-
ule provides voltage to the sensor. Circuit B258 car-
ries the signal from the sensor to cavity 16 of the
ABS module.
BRAKE SWITCH INPUT
Circuit L50 from the stop lamp provides the brake
switch input to the ABS control module. When the
brake pedal is pressed, the stop lamp switch closes to
supply battery voltage from circuit F32 to circuit
L50. Circuit L50 connects to cavity 32 of the ABS
control module. Circuit F32 originates at fuse 3 in
the fuse block.
Circuit A6 from Power Distribution Center (PDC)
fuse 3 supplies voltage to the fuse block for circuit
F32.
HYDRAULIC CONTROL UNIT
When the ABS power relay energizes, two branches
of circuit B15 splice to supply voltage to the isolation
and decay solenoids in the hydraulic control unit.
The hydraulic control unit contains three separate
isolation solenoids and three separate decay sole-
noids. The ABS control module activates the decay
and isolation solenoids by providing separate ground
paths for each.
The ABS module provides a ground path for the
rear isolation solenoid on circuit B251. Circuit B251
connects to cavity 54 of the ABS control module.
For the right front isolation solenoid, the ABS mod-
ule provides a ground path on circuit B249. Circuit
B249 connects to cavity 38 of the ABS control mod-
ule.
On circuit B245, the ABS module provides ground
for the left front isolation solenoid. Circuit B245 con-
nects to cavity 20 of the ABS control module.
The ABS module provides a ground path for the
rear decay solenoid on circuit B254. Circuit B254
connects to cavity 36 of the ABS control module.
For the right front decay solenoid, the ABS module
provides a ground path on circuit B248. Circuit B248
connects to cavity 21 of the ABS control module.
On circuit B243, the ABS module provides ground
for the left decay solenoid. Circuit B243 connects to
cavity 2 of the ABS control module.
ABS WARNING LAMP
Circuit G5 provides power for the ABS warning
lamp at the instrument cluster. Ground for the ABS
warning lamp is provided by either the ABS control
module or by the ABS power relay when the relay is
not energized. The ABS control module illuminates
the lamp by providing ground on circuit G19.
Circuit G19 splices to connect to circuit B15
through a diode. When the ABS power relay is notenergized, it connects circuit B15 to circuit Z12. The
ground path for the warning lamp is through the di-
ode to circuit B15, through the ABS power relay to
ground on circuit Z12.
The diode between circuit G19 and B15 prevents
voltage from flowing to the ABS control module when
the ABS power relay switches to supply power on cir-
cuit B15.
DATA LINK CONNECTOR
Circuit D11 from cavity 23 of the ABS control mod-
ule receives data from the DRB scan tool through the
data link connector. The ABS control module trans-
mits data to the scan tool through the connector on
circuit D12. Circuit D12 originates at cavity 42 of the
ABS control module.
Through the data link connector, circuit Z12 pro-
vides ground for the DRB scan tool. Circuit Z12 ter-
minates at the right rear of the dash panel.
Circuit A4 from fuse 8 in the Power Distribution
Center (PDC) supplies power to fuse 16 in the PDC.
Fuse 16 powers circuit M1 which supplies battery
voltage to the scan tool through the diagnostic con-
nector.
HELPFUL INFORMATION
²Check fuses 4, 9 and 10 in the PDC
²Check fuse 13 in the fuse block
DIAGRAM INDEX
Component Page
ABS Power Relay........................8W-32-4
ABS Pump Motor/Sensor...................8W-32-5
ABS Warning Lamp.......................8W-32-4
ABS Control Module..................8W-32-3 thru 7
ABS Pump Motor Relay....................8W-32-5
Brake Pedal Travel Sensor...................8W-32-6
Data Link Connector......................8W-32-6
Fuse 1 Fuse Block........................8W-32-4
Fuse 3 Fuse Block........................8W-32-6
Fuse 3 (PDC)...........................8W-32-6
Fuse 4 (PDC)...........................8W-32-4
Fuse 8 (PDC)...........................8W-32-6
Fuse 10 (PDC)..........................8W-32-4
Fuse 12 Fuse Block.......................8W-32-4
Fuse 12 (PDC)..........................8W-32-6
Fuse 13 (PDC)..........................8W-32-4
Hydraulic Actuation Unit....................8W-32-3
Ignition Switch..........................8W-32-4
Powertrain Control Module (PCM)..............8W-32-6
Stop Lamp Switch........................8W-32-6
Wheel Speed Sensors......................8W-32-7
8W - 32 - 2 8W-32 ANTI-LOCK BRAKESÐYJ VEHICLESJ

MALFUNCTION INDICATOR (CHECK ENGINE)
LAMP
The Powertrain Control Module (PCM) provides
ground for the malfunction indicator (Check Engine)
lamp on circuit G3. Circuit G3 connects to cavity 32
of the PCM. Circuit G5 connects to the instrument
cluster and supplies battery voltage for the malfunc-
tion indicator lamp. When illuminated, the malfunc-
tion indicator lamp displays the message CHECK
ENGINE.
For information regarding diagnostic trouble code
access using the malfunction indicator lamp, refer to
Group 14, Fuel Systems.
UP-SHIFT LAMP
On vehicles equipped with a manual transmission,
the Powertrain Control Module (PCM) provides
ground for the Up-Shift lamp on circuit K54. Circuit
G5 provides battery voltage for the lamp.
ABS WARNING LAMP
Circuit G5 provides power for the ABS warning
lamp at the instrument cluster. Ground for the ABS
warning lamp is provided by either the ABS control
module or by the ABS power relay when the relay is
not energized. The ABS control module illuminates
the lamp by providing ground on circuit G19.
Circuit G19 splices to connect to circuit B15
through a diode. When the ABS power relay is not
energized, it connects circuit B15 to circuit Z12. The
ground path for the warning lamp is provided
through the diode to circuit B15, through the ABS
power relay to ground on circuit Z12.
The diode between circuit G19 and B15 prevents
voltage from flowing to the ABS control module when
the ABS power relay switches to supply power on cir-
cuit B15.
BRAKE WARNING LAMP
Circuit G5 provides battery voltage for the brake
warning lamp. Circuit G11 can provide ground for
the lamp in 3 ways. The first ground path is through
the ignition switch when the key is in the START po-
sition.
The second ground path for the brake warning
lamp on circuit G11 is through the case grounded
brake warning switch. When the switch closes it pro-
vides a ground.
The third ground path on circuit G11 is through
the case grounded park brake switch. When the
switch closes it provides ground.
HIGH BEAM INDICATOR LAMP
Circuit G34 supplies power for the high-beam indi-
cator lamp when the operator either flashes the opti-
cal horn (high beams) or selects high beam operation.
Circuit Z1 provides the ground path for the lamp.
Circuit L3 from the headlamp switch powers the
high beam circuits of the headlamps. On vehicles not
equipped with Daytime Running Lamps (DRL), cir-
cuit G34 double crimps to circuit L3 at the bulkhead
connector.
On vehicles equipped with DRL, circuit L3 splices
to the DRL module. The DRL module powers circuit
G34.
TURN SIGNAL INDICATOR LAMPS
Circuit L61 supplies battery voltage to the left turn
signal indicator lamp. The right turn signal indicator
lamp receives battery voltage from circuit L60. The
turn signal/hazard flasher switch powers circuits L60
and L61. Circuit Z1 provides ground for the lamps.
HELPFUL INFORMATION
²If the warning lamps, gauges and indicator lamps
don't operate, check fuse 4 in the PDC and fuse 9 in
the fuse block.
²If the illumination lamps don't operate, check fuse
10 in the fuse block.
DIAGRAM INDEX
Component Page
4WD Switch............................8W-40-9
ABS Control Module......................8W-40-5
Brake Warning Switch.....................8W-40-5
Combination Buzzer.....................8W-40-7, 8
Daytime Running Lamp (DRL) Module.........8W-40-4, 6
Engine Coolant Temperature Sensor...........8W-40-7, 8
Engine Oil Pressure Sensor..................8W-40-9
Fuse 3 (PDC).......................8W-40-3, 7, 8
Fuse 4 (PDC).......................8W-40-4, 7, 8
Fuse 7 (PDC)...........................8W-40-6
Fuse 8 (Fuse Block)...................8W-40-3, 7, 8
Fuse 9 (Fuse Block).......................8W-40-8
Fuse 10 (Fuse Block).................8W-40-3, 7, 10
Gauge Package......................8W-40-7, 8, 9
Headlamp Switch...................8W-40-3, 6, 7, 8
Headlamp Dimmer Switch...................8W-40-6
Ignition Switch......................8W-40-4, 5, 8
Instrument Cluster...................8W-40-3 thru 9
Panel Lamp Dimmer Switch..............8W-40-3, 7, 8
Park Brake Switch........................8W-40-5
Powertrain Control Module.................8W-40-4, 5
8W - 40 - 2 8W-40 INSTRUMENT CLUSTERÐYJ VEHICLESJ

CONNECTOR LOCATIONS
GENERAL INFORMATION
This section provides illustrations identifying com-
ponent and connector locations in the vehicle. A con-nector index is provided. Use the wiring diagrams in
each section for connector number identification. Re-
fer to the index for the proper figure number.
CONNECTOR LOCATIONS
Connector # . Color . Location Fig.
C101......BK ...RTFender Side Shield..........1
C102......BK ...RTFender Side Shield Under PDC . .1
C103......BK ...RTFender Side Shield..........1
C104......BK ...LTSide of Battery on Cowl Panel . . .1
C105 2.5L . . . NAT . . RT Rear of Engine............3
C105 4.0L . . . NAT . . RT Rear of Engine............4
C106......BK ...AtLamp...................1
C107......NAT ..Center of Cowl Panel Near
Map Sensor...............1
C108......BK ...LTKick Panel Above Park Brake . . .8
C109......BK ...Under Drivers Seat............8
C110......BK ...Under I.P.Front of Floor Tunnel....6
C111......BK ...Under I.P.Front of Floor Tunnel....6
C112......BK ...Under I.P. RT of Stop Lamp Switch .7
C113......BK ...LTFender Side Shield..........1
C114......BK ...LTSide Cowl Panel............1
C115......BK ...LTFender Side Shield..........1
C116......BK ...LTFender Side Shield..........1
C117......BK ...LTFender Side Shield..........1
C118......BK ...Bottom of Washer Reservoir......2
C119......BK ...Near Bulkhead Disconnect
2.5L only..........Not Shown
C120 2.5L . . . BK . . . Rear of Generator.............3
C120 4.0L . . . BK . . . Rear of Generator.............5
C121 2.5L . . . BK . . . RT Rear of Engine............3
C121 4.0L . . . BK . . . Rear of Generator.............4
C122......BK ...OnReceiver/Drier.............4
C123 2.5L . . . BK . . . RT Side of Engine Rear of Distributor .3
C123 4.0L . . . BK . . . RT Side of Engine Rear of Distributor .4
C124 2.5L . . . BK . . . At End of Distributor Pig Tail.....3
C124 4.0L . . . BK . . . At End of Distributor Pig Tail.....4
C125......GY ...RTSide of Transmission........5
C126......BK ...LTRear of Transmission.........5
C127......BK ...TopofFuel Tank..............9
C128......BK ...TopofRear Cross-member.......9
C129......BK ...TopofRear Cross-member.......9
C130 2.5L . . . BK . . . On Thermostat Housing.........3
C130 4.0L . . . BK . . . On Thermostat Housing.........4
C131 2.5L . . . BK . . . LT Side of Engine Bottom of Intake .3
C131 4.0L . . . BK . . . LT Side of Engine Bottom of Intake .4
C132 2.5L . . . BK . . . Injector #1.................3
C132 4.0L . . . BK . . . Injector #1.................4
C133 2.5L . . . BK . . . Injector #2.................3
C133 4.0L . . . BK . . . Injector #2.................4
C134 2.5L . . . BK . . . Injector #3.................3
C134 4.0L . . . BK . . . Injector #3.................4
C135 2.5L . . . BK . . . Injector #4.................3
C135 4.0L . . . BK . . . Injector #4.................4Connector # . Color . Location Fig.
C136......BK ...Injector #5.................4
C137......BK ...Injector #6.................4
C138 2.5L . . . BK . . . Center of Dash Panel...........1
C138 4.0L . . . BK . . . Center of Dash Panel...........1
C139......BK ...Under Bulkhead LT Side of I.P.....1
C140 2.5L . . . GY . . . LT Rear of Intake.............3
C140 4.0L . . . GY . . . LT Rear of Intake.............4
C141 2.5L . . . BK . . . Rear of Throttle Body..........3
C141 4.0L . . . BK . . . Rear of Throttle Body..........4
C142 2.5L . . . BK . . . On Throttle Body.............3
C142 4.0L . . . BK . . . On Throttle Body.............4
C143 2.5L . . . BK . . . Rear of Intake...............3
C143 4.0L . . . BK . . . Rear of Intake...............4
C144......BK ...Above Bulkhead Disconnect.......1
C145......GY ...OnPower Steering Pump........3
C146......BK ...AtHeadlamp..........Not Shown
C147......YL ...AtSide Marker Lamp..........2
C148......BK ...AtPark/Turn Lamp......Not Shown
C149......BK ...RTSide Behind Bumper.........2
C150......BK ...LTSide Behind Bumper.........2
C151......BK ...AtPark/Turn Lamp............2
C152......YL ...AtSide Marker Lamp. . . .Not Shown
C153......BK ...AtHeadlamp................2
C154......BK ...LTFender Side Shield..........2
C155......BK ...Direct Connection to Horn.......2
C156......BK ...Bottom of Washer Reservoir......2
C201......BK ...LTSide of I.P...............7
C202......BK ...OnFuse Block...............7
C203......BK ...LTKick Panel................7
C204......BK ...LTKick Panel................7
C205......BK ...LTSide Kick Panel Under I.P......7
C206......BK ...AtSpeaker...........Not Shown
C207......BK ...LTofSteering Column Rear
of Cluster.................7
C208......BK ...LTSide of Steering Column......7
C209......BK ...Rear of Switch...............7
C210......BK ...Rear of Switch...............7
C211......BK ...Base of Steering Column........7
C212......BK ...AtWiper Motor..............7
C213......BK ...RTofSteering Column Under I.P. . .7
C214......BK ...RTSide of Cluster Bezel . .Not Shown
C215......BK ...Base of Steering Column........7
C216......BK ...Base of Steering Column........7
C217......BK ...RTSide of Brake Pedal Support . . .7
C218......BK ...Base of Steering Column........7
C219......BK ...Rear of Switch...............7
C220......BK ...Rear of Switch...............7
C221......BK ...Rear of Switch...............7
J8W-90 CONNECTOR LOCATIONSÐYJ VEHICLES 8W - 90 - 1

SPLICE LOCATIONS
GENERAL INFORMATION
This section provides illustrations identifying the
general location of the splices in this vehicle. A splice
index is provided. Use the wiring diagrams in each
section for splice number identification. Refer to the
index for the proper splice number.
SPLICE LOCATIONS
Splice
NumberLocations Fig.
S101 Near PDC T/O.....................1
S102 Near T/O for Engine Wiring.............1
S103 RT Dash Panel Near T/o for Ground.......1
S104 Near T/O for MAP Sensor..............1
S105 Near T/O for MAP Sensor..............1
S106 Left Side of MAP Sensor..............1
S107 In ABS Wiring T/O Near Grommet........1
S108 In ABS Wiring T/O Near Grommet........1
S109 Above Brake Booster.................1
S110 Rear of Generator...................3
S111 2.5L RT Side of Valve Cover...............4
S111 4.0L RT Side of Valve Cover...............3
S112 Near T/O for PRNDL Switch............5
S113 Between Inj #2 and Inj #3.............3
S114 Near T/O for Throttle Body Wiring........3
S115 Above Bulkhead Connector.............1
S116 Above Bulkhead Connector.............1
S117 Near Data Link T/O..................1
S118 Near Data Link T/O..................1
S119 Near Data Link T/O..................1
S120 4.0L RT Side of Valve Cover...............3
S121 2.5L RT Side of Valve Cover...............4
S122 Near T/O for RT PK/TURN Lamp.........2
S123 Near T/O for RT Fog Lamp.............2
S124 Near T/O for LT Fog Lamp.............2
S125 Near T/O for LT PK/TURN Lamp.........2Splice
NumberLocations Fig.
S126 Near T/O for Headlamp...............2
S127 Near T/O for Headlamp...............2
S128 Near T/O for Headlamp...............2
S129 Near Horn T/O.....................2
S201 Near T/O for Dimmer Switch............7
S202 Near T/O for Dimmer Switch............7
S203 Near T/O for Dimmer Switch............7
S204 Near T/O for Dimmer Switch............7
S205 Near T/O for Wiper Switch.............7
S206 Near T/O for Wiper Switch.............7
S207 Near Panel Illumination T/O.............7
S208 Near Panel Illumination T/O.............7
S209 Near Panel Illumination T/O.............7
S210 Near Panel Illumination T/O.............7
S211 Near T/O for Ignition Switch............7
S212 Near T/O for Ignition Switch............7
S213 Near T/O for Radio..................6
S301 Near T/O for Park Brake Switch..........8
S302 Near T/O for Park Brake Switch..........8
S303 Near Grommet LT Rear Quarter Panel......8
S304 Near LT Rear Tail Lamp T/O............8
S305 RT Rear Quarter Panel Near Tail Lamp.....8
S306 Near T/O for Dome Lamp.......Not Shown
S307 In CHMSL Jumper Harness......Not Shown
S308 In CHMSL Jumper Harness......Not Shown
J8W-95 SPLICE LOCATIONSÐYJ VEHICLES 8W - 95 - 1

(2) Install the upper inner retainer and bushing on
the top of the damper.
(3) Position the upper damper bracket over the
damper and install the stud nut and bolts.
(4) Tighten the stud nut to 23 Nzm (17 ft. lbs.)
torque. Tighten the bracket bolts to 61 Nzm (45 ft.
lbs.) torque.
(5) Install the bushing, upper outer retainer and
damper nut.
(6) Install the bushing, lower outer retainer and
damper nut.
(7) Tighten the upper and lower damper nuts.
(8) Connect negative cable to battery.
ENGINE ASSEMBLYÐXJ VEHICLES
REMOVAL
(1) Disconnect the battery cables. Remove the bat-
tery.
(2) Mark the hinge locations on the hood panel for
alignment reference during installation. Remove the
engine compartment lamp. Remove the hood.
WARNING: THE COOLANT IN A RECENTLY OPER-
ATED ENGINE IS HOT AND PRESSURIZED. USE
CARE TO PREVENT SCALDING BY HOT COOLANT.
CAREFULLY RELEASE THE PRESSURE BEFORE
REMOVING THE RADIATOR DRAIN COCK AND CAP.(3) Remove the radiator drain cock and radiator
cap to drain the coolant. DO NOT waste usable cool-
ant. If the solution is clean, drain the coolant into a
clean container for reuse.
(4) Remove the lower radiator hose.
(5) Remove the upper radiator hose and coolant re-
covery hose (Fig. 15).
(6) Remove the fan shroud (Fig. 15).
(7) Disconnect the transmission fluid cooler tubing
(automatic transmission).
(8) Remove the radiator/condenser (if equipped
with air conditioning).
(9) Remove fan assembly and install a 5/16 x 1/2-
inch SAE capscrew through fan pulley into water
pump flange. This will maintain the pulley and wa-
ter pump in alignment when crankshaft is rotated.
(10) Disconnect the heater hoses (Figs. 16 and 17).
(11) Disconnect the throttle linkages (Fig. 16),
speed control cable (if equipped) and throttle valve
rod.
(12) Disconnect the oxygen sensor wire connector.
(13) Disconnect the wires from the starter motor
solenoid.
(14) Disconnect all fuel injection harness connec-
tions.
(15) Disconnect the quick-connect fuel lines at the
fuel rail and return line by squeezing the two retain-
ing tabs against the fuel tube (Fig. 16). Pull the fuel
tube and retainer from the quick-connect fitting (re-
fer to Group 14, Fuel System for the proper proce-
dure).
(16) Remove the fuel line bracket from the intake
manifold.
(17) Remove the air cleaner assembly (Fig. 18).
(18) If equipped with air conditioning, remove the
service valves and cap the compressor ports.
(19) Remove the power brake vacuum check valve
from the booster, if equipped.
(20) If equipped with power steering (Fig. 18):
Fig. 14 Engine Damper
Fig. 15 Upper Radiator Hose, Coolant Recovery
Hose & Fan Shroud
9 - 18 2.5L ENGINEJ