length KIA CARNIVAL 2007 User Guide

2007 > 2.7L V6 GASOLINE >
INSPECTION
FUNCTION AND OPERATION PRICIPLE
Variable Intake manifold Solenoid (VIS) valves are installed on surge tank (VIS Valve #1) and intake manifold (VIS
Valve #2). These VIS valve #1 and #2 control vacuum modulators which activate valves in surge tank and intake
manifold. These valves are opened or closed by PCM according to engine condition (Refer to below table).
Engine Condition VIS Valve #1
(Surge Tank) VIS Valve #2
(In - manifold) Operation
Low
Speed Closed
ClosedIncreasing engine performance in low engine speed by
reducing intake interference among cylinders
Medium Speed Open
Open or closed Increasing intake efficiency
High
Speed Open
OpenMinimizing intake resistance by shortening intake manifold
length and increasing area of air entrance
SPECIFICATION
Item
Specification
Coil Resistance (Ω) 29.0 ~ 35.0 Ω at 20°C (68°F)
CIRCUIT DIAGRAM

fluctuated even though turns on or off the input signal. The electrical ‘time constant’ is much more fast than one of
mechanical so the frequency of VFS is extremely higher than the conventional PWM type.
Characteristics of Bosch VFS:
Supply pressure : 700~1600kPa
Control pressure: typically 600~0 kPa
Current range: typically 0~1,000 mA
Dither frequency: Up to 600 Hz
Dimension: 32 mm protrusion reach 42 mm
The reducing pressure will be supplied to the ‘Supply’ port of the VFS valve on the above illustration to control the line
pressure.
Reducing pressure
Function
As same as one of Alpha or Beta automatic transaxle system, this reducing valve length can be adjusted by rotating
the screw on the picture. As you rotate the screw toward clockwise by 90°, the reducing pressure will increase about
1.0bar. However, the reducing pressure is used just as a ‘supply pressure’ for the solenoid valves (except
Low&Reverse, Reduction and Damper Clutch control solen), so this may not be handled to rotate in the field service
shop. VFS is operated based on the ‘supply pressure’ and it outputs the ‘control pressure’ to control the regulator
valve indirectly. While developing the VFS system, the line pressure was used as a ‘supply pressure’ for VFS and
other solenoid valves but it has been changed into additional ‘reducing pressure’ because the line pressure is variably
changed by VFS so the control pressure becomes unstable and some hydraulic pressure oscillation occurred. That is

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.If the compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few
minutes, then shut the engine off.
2. Disconnect the negative cable from the battery.
3. Recover the refrigerant with a recovery/charging station (Refer to HA - 8).
4. Loosen the drive belt (Refer to HA - 14).
5. Remove the bolts, then disconnect the suction line (A) and discharge line (B) from the compressor. Plug (C) or cap
the lines immediately after disconnecting them to avoid moisture and dust contamination.
6.Disconnect the compressor clutch connector (A), and then remove 4 mounting bolts and the compressor.
INSTALLATION
1.Make sure of the length of compressor mounting bolts.
2.Install in the reverse order of removal, and note these items.
a. If you're installing a new compressor, drain all the refrigerant oil from the removed compressor, and measure its
volume, Subtract the volume of drained oil from 120cc(4.20 oz.) the result is the amount of oil you should drain

INSTALLATION
1.Adjust push rod length of the booster, and then install the seal on the booster assembly.
Standard length (A):
LHD : 112 ± 0.5 mm (4.43 ± 0.019 in.)
RHD : 115 ± 0.5 mm (4.53 ± 0.019 in.)
[LHD]
[RHD]
2.Insert the booster and tighten the nuts (C).

2007 > 2.7L V6 GASOLINE >
DESCRIPTION
This specification applies to HCU(Hydraulic Control Unit) and ECU(Electronic Control Unit) of the HECU.(Hydraulic and
Electronic Control Unit)
This specification is for the wiring design and installation of ABS/TCS/ESC ECU.
This unit has the functions as follows.
a. Input of signal from Pressure sensor, Steering angle sensor, Yaw & Lateral G sensor, the wheel speed sensors
attached to each wheel.
b. Control of braking force / traction force/ yaw moment.
c. Failsafe function.
d. Self diagnosis function.
e. Interface with the external diagnosis tester.
Installation position : engine compartment a. Brake tube length from Master cylinder port to HECU inlet port should be max. 1m
b. The position should not be close to the engine block and not lower than the wheel.
OPERATION
The ECU shall be put into operation by switching on the operating voltage (IGN).
On completion of the initialization phase, the ECU shall be ready for operation.
In the operating condition, the ECU shall be ready, within the specified limits (voltage and temperature), to process the
signals offered by the various sensors and switches in accordance with the control algorithm defined by the software
and to control the hydraulic and electrical actuators.
Wheel Sensor signal processing
The ECU shall receive wheel speed signal from the four active wheel sensors.
The wheel signals are converted to voltage signal by the signal conditioning circuit after receiving current signal from
active wheel sensors and given as input to the MCU.
Solenoid Valve Control
When one side of the valve coil is connected to the positive voltage that is provided through the valve relay and the
other side is connected to the ground by the semiconductor circuit, the solenoid valve goes into operation.
The electrical function of the coils are always monitored by the valve test pulse under normal operation conditions.
Voltage limits
a.Overvoltage
When overvoltage is detected(above 16.8 V), the ECU switches off the valve relay and shuts down the system.
When voltage is returned to operating range, the system goes back to the normal condition after the initialization
phase.
b. Undervoltage
In the event of undervoltage(below 9.3 V), ABS control shall be inhibited and the warning lamp shall be turned on.
When voltage is returned to operating range, the warning lamp is switched off and ECU returns to normal operating
mode.
Pump Motor Checking
The ECU performs a pump motor test at a speed of 15km/h once after IGN is switched on.
Diagnostic Interface
Failures detected by the ECU are encoded on the ECU, stored in a EEPROM and read out by diagnostic equipment
when the ignition switch is turned on.
The diagnosis interface can also be used for testing the ECU during production of the ECU and for actuating the HCU
(Air - bleeding line or Roll and Brake Test line).
Warning Lamp module

2007 > 2.7L V6 GASOLINE >
OPERATION
FUNCTION OF SAFETY POWER WINDOW
When driver door power window auto - up switch is operated, safety function is activated. 1. Safety function condition
When the system detects a force of 100N during the window rising, window is reversed.
2. Length of window reversing (except when holding the auto - up switch)
a. When detect the jamming within 4mm ~ 300mm from top of the door.
→ Window is reversed until 350mm from top of the door.
b.When detect the jamming over the 300mm from top of the door.
→ Window is reversed until 50mm from jamming position.
3.Length of window reversing (holding the auto - up switch)
a. When detect the jamming during holding the auto - up switch.
→ Window is reversed until 20mm from jamming position.
4.Safety function is not available area
Safety function is not available within 4mm from top of the door.

a.14cm (Diameter) plastic rod is used for the test target.
b. The test result may differ by a different target object.
c. Detection range may be reduced by dirt accumulated on sensor, and extremely hot or cold weather.
d. The following object may not be detected.
a. Sharp object or thin object like rope.
b. Cotton, sponge, snow or other materials absorbing sonic wave.
c. Smaller objects than 14cm (Diameter), 1m length.